CN204591659U - A kind of plunger head rolling structure without piston shoes being applicable to radial plunger hydraulic pump - Google Patents

A kind of plunger head rolling structure without piston shoes being applicable to radial plunger hydraulic pump Download PDF

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Publication number
CN204591659U
CN204591659U CN201520205194.9U CN201520205194U CN204591659U CN 204591659 U CN204591659 U CN 204591659U CN 201520205194 U CN201520205194 U CN 201520205194U CN 204591659 U CN204591659 U CN 204591659U
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China
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plunger
stator
rotor
radial
swing frame
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CN201520205194.9U
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Chinese (zh)
Inventor
范淑琴
赵升吨
杨雪松
李靖祥
李省
曹苗
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Xian Jiaotong University
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Xian Jiaotong University
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Abstract

A kind of plunger head rolling structure without piston shoes being applicable to radial plunger hydraulic pump, comprise the stators and rotators of axle flow distribution radial plunger pump, the offset of stator and rotor is adjustable, rotor is contained on pintle, circumferencial direction along rotor has uniform plunger hole, plunger is configured in plunger hole, rolling structure is adopted to be connected between plunger with stator, stator and swing frame are connected, swing frame crossbeam is connected with swing frame, stator, swing frame outside is provided with radial plunger pump casing, in the course of the work, without piston shoes mechanism between plunger and stator, it is rolling friction between plunger and stator, frictional force is much smaller than sliding friction, in addition without the need to the high pressure oil in plunger cavity is extracted lubrication, and then decrease the leakage of high pressure oil, realize energy-conservation.

Description

一种适用于径向柱塞液压泵的无滑靴的柱塞头部滚动结构A sliding-shoe plunger head rolling structure suitable for radial plunger hydraulic pumps

技术领域technical field

本实用新型属于径向柱塞液压泵技术领域,特别涉及一种适用于径向柱塞液压泵的无滑靴的柱塞头部滚动结构。The utility model belongs to the technical field of radial plunger hydraulic pumps, in particular to a sliding shoe-free plunger head rolling structure suitable for radial plunger hydraulic pumps.

背景技术Background technique

在液压系统中,液压泵的功能是将电动机或内燃机等原动机的机械能转换成液体的压力能,向系统提供压力油并驱动执行元件工作,属于液压动力元件。In the hydraulic system, the function of the hydraulic pump is to convert the mechanical energy of the prime mover such as the electric motor or the internal combustion engine into the pressure energy of the liquid, provide pressure oil to the system and drive the actuator to work, which belongs to the hydraulic power component.

径向柱塞泵其结构形式有多种,但其共同特征是各柱塞排列在传动轴的半径方向上,亦即各柱塞的中心线都是垂直于传动轴的中心线的。径向柱塞泵内有定子和转子,两者偏心布置,转子装在配流轴上,沿转子的圆周方向开有多个均布的柱塞孔,柱塞可在其中灵活运动。当传动轴带动转子转动时,柱塞在转子柱塞孔内作往复运动,实现密封容积的变化。转子每转一周,每个柱塞往复一次,完成一次吸油和排油过程。液压油由泵体吸油口经配流轴内部通道,在转子转到下半周时进入柱塞腔,当转子转到上半周升压后,从配流轴上半部的高压区经排油口排出,供给执行机构。目前该类泵的柱塞和定子的配合主要采用滑靴机构连接,滑靴上开有压力平衡面和润滑油槽,从而存在高压油泄露的问题,造成了能量浪费,另外由于滑靴与定子间是面接触,运动过程中是滑动摩擦,摩擦力较大,滑靴磨损严重,有时还会出现卡死导致滑靴被压碎的情况。There are many structural forms of radial piston pumps, but the common feature is that each plunger is arranged in the radial direction of the transmission shaft, that is, the centerline of each plunger is perpendicular to the centerline of the transmission shaft. The radial piston pump has a stator and a rotor, which are arranged eccentrically. The rotor is installed on the flow distribution shaft. There are many uniformly distributed plunger holes along the circumferential direction of the rotor, and the plunger can move flexibly in it. When the transmission shaft drives the rotor to rotate, the plunger reciprocates in the rotor plunger hole to realize the change of the sealing volume. Every time the rotor rotates once, each plunger reciprocates once to complete an oil suction and oil discharge process. The hydraulic oil enters the plunger cavity from the oil suction port of the pump body through the internal channel of the distribution shaft when the rotor rotates to the second half cycle. supply to the implementing agency. At present, the cooperation between the plunger and the stator of this type of pump is mainly connected by a sliding shoe mechanism. There is a pressure balance surface and a lubricating oil groove on the sliding shoe, so there is a problem of high-pressure oil leakage, resulting in energy waste. In addition, due to the gap between the sliding shoe and the stator It is surface contact, and it is sliding friction during exercise. The friction force is relatively large, the wear of the sliding boots is serious, and sometimes the sliding boots are stuck and crushed.

发明内容Contents of the invention

为了克服上述现有技术的缺点,本实用新型的目的在于提供一种适用于径向柱塞液压泵的无滑靴的柱塞头部滚动结构,减少了高压油的泄露,实现节能。In order to overcome the above-mentioned shortcomings of the prior art, the purpose of this utility model is to provide a plunger head rolling structure without sliding shoes suitable for radial plunger hydraulic pumps, which reduces the leakage of high-pressure oil and realizes energy saving.

为了达到上述目的,本实用新型的技术方案如下:In order to achieve the above object, the technical scheme of the utility model is as follows:

一种适用于径向柱塞液压泵的无滑靴的柱塞头部滚动结构,包括轴配流径向柱塞泵的定子5和转子2,定子5与转子2的偏心量可调,转子2装在配流轴1上,沿转子2的圆周方向开有均布的柱塞孔3,柱塞4配置在柱塞孔3中,柱塞4与定子5之间采用滚动结构连接,定子5与摆动架6固连,摆动架横梁7与摆动架6相连,定子5、摆动架6外部设有径向柱塞泵外壳8。A sliding shoe-less piston head rolling structure suitable for radial piston hydraulic pumps, including a stator 5 and a rotor 2 of a radial piston pump with axial flow distribution, the eccentricity of the stator 5 and the rotor 2 is adjustable, and the rotor 2 Installed on the flow distribution shaft 1, there are uniformly distributed plunger holes 3 along the circumferential direction of the rotor 2, the plunger 4 is arranged in the plunger hole 3, the plunger 4 and the stator 5 are connected by a rolling structure, and the stator 5 and the The swing frame 6 is fixedly connected, the swing frame beam 7 is connected with the swing frame 6, and the stator 5 and the swing frame 6 are provided with a radial plunger pump casing 8 outside.

所述的柱塞4顶部开有凹槽4-1,钢球4-2铺垫在凹槽4-1内,圆柱4-3压在钢球4-2上,圆柱4-3另一侧面顶在定子5的内表面,盖板4-4与柱塞4相连,将圆柱4-3卡在凹槽4-1内。The top of the plunger 4 has a groove 4-1, the steel ball 4-2 is laid in the groove 4-1, the cylinder 4-3 is pressed on the steel ball 4-2, and the other side of the cylinder 4-3 is topped On the inner surface of the stator 5, the cover plate 4-4 is connected with the plunger 4, and the cylinder 4-3 is clamped in the groove 4-1.

所述的柱塞4顶部开有凹槽4-1,钢球4-2铺垫在凹槽4-1内,滚珠4-6压在钢球4-2上,滚珠4-6另一侧面顶在定子5的内表面凹槽上,盖板4-4与柱塞4相连,将滚珠4-6卡在凹槽4-1内。The top of the plunger 4 has a groove 4-1, the steel ball 4-2 is laid in the groove 4-1, the ball 4-6 is pressed on the steel ball 4-2, and the other side of the ball 4-6 tops On the inner surface groove of the stator 5, the cover plate 4-4 is connected with the plunger 4, and the ball 4-6 is clamped in the groove 4-1.

本实用新型的优点:在工作过程中,柱塞和定子间无滑靴机构,柱塞与定子间为滚动摩擦,摩擦力远小于滑动摩擦;另外无需将柱塞腔内的高压油引出来润滑,进而减少了高压油的泄露,实现节能。The utility model has the advantages: in the working process, there is no sliding shoe mechanism between the plunger and the stator, and there is rolling friction between the plunger and the stator, and the friction force is much smaller than the sliding friction; in addition, there is no need to draw out the high-pressure oil in the plunger cavity for lubrication , thereby reducing the leakage of high-pressure oil and realizing energy saving.

附图说明Description of drawings

图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.

图2-1为本实用新型的柱塞4的一种方式的装配图;图2-2是柱塞4的三视图,其中(a)为主视图沿中心对称面的剖视图,(b)为左视图,(c)为俯视图。Fig. 2-1 is the assembly diagram of a kind of mode of plunger 4 of the present utility model; Fig. 2-2 is three views of plunger 4, wherein (a) is the sectional view of main view along the central symmetrical plane, (b) is Left view, (c) is top view.

图3-1为本实用新型柱塞4的另一种方式的装配图;图3-2是柱塞4的三视图,其中(a)为主视图沿中心对称面的剖视图,(b)为左视图,(c)为俯视图。Fig. 3-1 is an assembly drawing of another mode of the plunger 4 of the present invention; Fig. 3-2 is a three-view view of the plunger 4, wherein (a) is a cross-sectional view of the main view along the central symmetrical plane, and (b) is Left view, (c) is top view.

具体实施方式Detailed ways

下面结合附图对本实用新型做详细描述。Below in conjunction with accompanying drawing, the utility model is described in detail.

参照图1,一种适用于径向柱塞液压泵的无滑靴的柱塞头部滚动结构,包括轴配流径向柱塞泵的定子5和转子2,定子5与转子2的偏心量可调,转子2装在配流轴1上,沿转子2的圆周方向开有十一个均布的柱塞孔3,柱塞4配置在柱塞孔3中,柱塞4与定子5之间采用滚动结构连接,定子5与摆动架6固连,摆动架横梁7与摆动架6相连,定子5、摆动架6外部设有径向柱塞泵外壳8。Referring to Figure 1, a sliding shoe-less plunger head rolling structure suitable for radial piston hydraulic pumps includes a stator 5 and a rotor 2 of a radial piston pump with axial flow distribution, and the eccentricity between the stator 5 and the rotor 2 can be adjusted Adjustment, the rotor 2 is mounted on the flow distribution shaft 1, there are eleven uniformly distributed plunger holes 3 along the circumferential direction of the rotor 2, the plunger 4 is arranged in the plunger hole 3, and the gap between the plunger 4 and the stator 5 is adopted The rolling structure is connected, the stator 5 is fixedly connected with the swing frame 6, the swing frame beam 7 is connected with the swing frame 6, and the stator 5 and the swing frame 6 are provided with a radial plunger pump casing 8 outside.

参照图2-1和图2-2,所述的柱塞4顶部开有凹槽4-1,钢球4-2铺垫在凹槽4-1内,圆柱4-3压在钢球4-2上,从而使圆柱4-3与柱塞4之间为滚动摩擦,圆柱4-3另一侧面顶在定子5的内表面,柱塞4随转子旋转时,圆柱4-3在定子5的内表面滚动,摩擦类型为滚动摩擦,盖板4-4通过螺钉4-5与柱塞4相连,将圆柱4-3卡在凹槽4-1内,防止圆柱4-3运动过程中脱落。Referring to Figure 2-1 and Figure 2-2, the top of the plunger 4 has a groove 4-1, the steel ball 4-2 is laid in the groove 4-1, and the cylinder 4-3 is pressed on the steel ball 4-1. 2, so that there is rolling friction between the cylinder 4-3 and the plunger 4, and the other side of the cylinder 4-3 is on the inner surface of the stator 5. When the plunger 4 rotates with the rotor, the cylinder 4-3 is on the inner surface of the stator 5. The inner surface is rolling, and the friction type is rolling friction. The cover plate 4-4 is connected with the plunger 4 through the screw 4-5, and the cylinder 4-3 is stuck in the groove 4-1 to prevent the cylinder 4-3 from falling off during the movement.

参照图3-1和图3-2,所述的柱塞4顶部开有凹槽4-1,钢球4-2铺垫在凹槽4-1内,滚珠4-6压在钢球4-2上,从而使滚珠4-6与柱塞4之间为滚动摩擦,滚珠4-6另一侧面顶在定子5的内表面凹槽上,当柱塞4随转子旋转时,滚珠4-6在定子5的内表面凹槽内滚动,摩擦类型为滚动摩擦,盖板4-4通过螺钉4-5与柱塞4相连,将滚珠4-6卡在凹槽4-1内,防止滚珠4-6在运动过程中脱落。Referring to Figure 3-1 and Figure 3-2, the top of the plunger 4 has a groove 4-1, the steel ball 4-2 is laid in the groove 4-1, and the ball 4-6 is pressed on the steel ball 4-1. 2, so that there is rolling friction between the ball 4-6 and the plunger 4, and the other side of the ball 4-6 is on the inner surface groove of the stator 5. When the plunger 4 rotates with the rotor, the ball 4-6 Rolling in the inner surface groove of the stator 5, the friction type is rolling friction, the cover plate 4-4 is connected with the plunger 4 through the screw 4-5, and the ball 4-6 is stuck in the groove 4-1 to prevent the ball 4 -6 shed during exercise.

本实用新型的工作原理为:The working principle of the utility model is:

当液压泵工作时,柱塞4在转子2的柱塞孔3内作往复运动,实现密封容积的变化,并且柱塞4跟随转子2做圆周运动,转子2每转一周,每个柱塞4往复一次,完成一次吸油和排油过程,液压油由泵体吸油口经配流轴1内部通道在转子2转到下半周时进入柱塞孔3内,当转子2转到上半周升压后,从配流轴11上半部的高压区经排油口排出,供给执行机构。When the hydraulic pump is working, the plunger 4 reciprocates in the plunger hole 3 of the rotor 2 to realize the change of the sealing volume, and the plunger 4 follows the rotor 2 to make a circular motion. Every time the rotor 2 rotates, each plunger 4 Reciprocate once to complete an oil suction and oil discharge process. The hydraulic oil enters the plunger hole 3 from the oil suction port of the pump body through the internal channel of the distribution shaft 1 when the rotor 2 rotates to the second half cycle. It is discharged from the high-pressure area on the upper half of the distribution shaft 11 through the oil discharge port and supplied to the actuator.

在柱塞4顶部的凹槽4-1内,凹槽4-1内安装有圆柱4-3或者滚珠4-6,在圆柱4-3或者滚珠4-6与柱塞4之间铺有一层钢球4-2,从而使得圆柱4-3、滚珠4-6与柱塞4之间的相对产生的摩擦为滚动摩擦,摩擦力非常小。圆柱4-3、滚珠4-6的另一边顶在定子5的内表面,在柱塞4随转子2旋转的时候,圆柱4-3、滚珠4-6在定子5的内表面滚动,摩擦类型为滚动摩擦,摩擦力远小于滑动摩擦,从而达到减小摩擦的效果。In the groove 4-1 at the top of the plunger 4, a cylinder 4-3 or a ball 4-6 is installed in the groove 4-1, and a layer is laid between the cylinder 4-3 or the ball 4-6 and the plunger 4. The steel ball 4-2, so that the relative friction between the cylinder 4-3, the ball 4-6 and the plunger 4 is rolling friction, and the friction force is very small. The other side of the cylinder 4-3 and the ball 4-6 is on the inner surface of the stator 5. When the plunger 4 rotates with the rotor 2, the cylinder 4-3 and the ball 4-6 roll on the inner surface of the stator 5. The friction type For rolling friction, the friction force is much smaller than sliding friction, so as to achieve the effect of reducing friction.

Claims (3)

1. one kind is applicable to the plunger head rolling structure without piston shoes of radial plunger hydraulic pump, comprise stator (5) and the rotor (2) of axle flow distribution radial plunger pump, it is characterized in that: stator (5) is adjustable with the offset of rotor (2), rotor (2) is contained on pintle (1), circumferencial direction along rotor (2) has uniform plunger hole (3), plunger (4) is configured in plunger hole (3), rolling structure is adopted to be connected between plunger (4) with stator (5), stator (5) and swing frame (6) are connected, swing frame crossbeam (7) is connected with swing frame (6), stator (5), swing frame (6) outside is provided with radial plunger pump casing (8).
2. a kind of plunger head rolling structure without piston shoes being applicable to radial plunger hydraulic pump according to claim 1, it is characterized in that: described plunger (4) top has groove (4-1), steel ball (4-2) place mat is in groove (4-1), cylinder (4-3) is pressed on steel ball (4-2), cylinder (4-3) another side withstands on the internal surface of stator (5), cover plate (4-4) is connected with plunger (4), is stuck in groove (4-1) by cylinder (4-3).
3. a kind of plunger head rolling structure without piston shoes being applicable to radial plunger hydraulic pump according to claim 1, it is characterized in that: described plunger (4) top has groove (4-1), steel ball (4-2) place mat is in groove (4-1), ball (4-6) is pressed on steel ball (4-2), ball (4-6) another side withstands in the inner surface recesses of stator (5), cover plate (4-4) is connected with plunger (4), is stuck in groove (4-1) by ball (4-6).
CN201520205194.9U 2015-04-07 2015-04-07 A kind of plunger head rolling structure without piston shoes being applicable to radial plunger hydraulic pump Expired - Fee Related CN204591659U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108213306A (en) * 2016-12-15 2018-06-29 李富申 What a kind of swager used is servo-actuated low friction tup
CN109268232A (en) * 2018-09-30 2019-01-25 南昌大学 A kind of double bulb plunger pumps of novel radial direction
CN110701037A (en) * 2018-07-10 2020-01-17 江苏可奈力机械制造有限公司 Novel radial plunger structure
CN115111131A (en) * 2021-03-19 2022-09-27 中国石油化工股份有限公司 Opposed reciprocating pump

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108213306A (en) * 2016-12-15 2018-06-29 李富申 What a kind of swager used is servo-actuated low friction tup
CN110701037A (en) * 2018-07-10 2020-01-17 江苏可奈力机械制造有限公司 Novel radial plunger structure
CN109268232A (en) * 2018-09-30 2019-01-25 南昌大学 A kind of double bulb plunger pumps of novel radial direction
CN115111131A (en) * 2021-03-19 2022-09-27 中国石油化工股份有限公司 Opposed reciprocating pump

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Granted publication date: 20150826

Termination date: 20170407