CN204585434U - A kind of accurate grooving apparatus for hypotenuse plank - Google Patents

A kind of accurate grooving apparatus for hypotenuse plank Download PDF

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Publication number
CN204585434U
CN204585434U CN201520111716.9U CN201520111716U CN204585434U CN 204585434 U CN204585434 U CN 204585434U CN 201520111716 U CN201520111716 U CN 201520111716U CN 204585434 U CN204585434 U CN 204585434U
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China
Prior art keywords
die pad
workbench
limiting plate
hypotenuse
plank
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Expired - Fee Related
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CN201520111716.9U
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Chinese (zh)
Inventor
刘开亮
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Chengdu Taomasi Sanitary Ware Co Ltd
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Chengdu Taomasi Sanitary Ware Co Ltd
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Priority to CN201520111716.9U priority Critical patent/CN204585434U/en
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Publication of CN204585434U publication Critical patent/CN204585434U/en
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Abstract

The utility model discloses a kind of accurate grooving apparatus for hypotenuse plank, comprise workbench (1) and groover (11), workbench (1) is provided with the rear side stop surface (2) for locating hypotenuse plank, left die pad (4), backward die pad (5) and left side limiting plate (6), die pad (4), backward die pad (5) and left side limiting plate (6) are by air cylinder driven motion left, and groover (11) moves along horizontal guide rail (18) under the driving of stepper motor (21).The beneficial effects of the utility model are: plank navigates to fluting from pan feeding, the overall process of discharging is continuous print, the whole course of work is all completed by device, measurement and positioning and change time of workpiece when eliminating manual operations, positioning precision is high, improves working (machining) efficiency and yield rate simultaneously.

Description

A kind of accurate grooving apparatus for hypotenuse plank
Technical field
The utility model relates to wood processing technique field, particularly, relates to a kind of accurate grooving apparatus for hypotenuse plank.
Background technology
At present, add man-hour carrying out fluting to plank, mainly adopt manual operation to carry out, each block plank is all needed to carry out successively to measure, setting-out, location, and then carry out fluting processing, change the fluting processing that plank carries out next block plank after completing fluting processing, labor intensity of operating staff is large, and working (machining) efficiency is low, and owing to adopting artificial hand dipping, processing, mismachining tolerance is large, and defect rate is high, causes working (machining) efficiency to decline further.
Time especially for some heterotype profiled sheets of processing, the accurate location of sheet material just becomes more difficult, the location of sheet material, fixes, unloads replacing, often expend more manpower and time than regular sheet material, and product quality is more difficult to guarantee.In furniture production process, often can use a kind of hypotenuse plank in quadrangle, it has two parallel straight flanges and two hypotenuses be parallel to each other, and has the hypotenuse of on-right angle angle between hypotenuse and described straight flange.
Utility model content
Technical problem to be solved in the utility model be to provide a kind of convenient location, positioning precision high, improve working (machining) efficiency, accurate grooving apparatus for hypotenuse plank.
The technical scheme in the invention for solving the above technical problem is:
A kind of accurate grooving apparatus for hypotenuse plank, comprise workbench and groover, the rear side of worktable upper surface is provided with perpendicular to worktable upper surface and is positioned at the rear side stop surface on upper surface top, rear side stop surface extends in left-right direction, for carrying out spacing to a straight flange of the hypotenuse plank on workbench, be positioned at rear side stop surface front side workbench upper surface on be provided with pan feeding guide roller, left die pad, backward die pad and left side limiting plate
Pan feeding guide roller and left die pad are all arranged at the right side of workbench, and the height of pan feeding guide roller is higher than die pad left, so that die pad freely can pass through from the below of pan feeding guide roller left, between the bearing of trend of die pad and rear side stop surface, there is on-right angle angle left, die pad is used for carrying out spacing to a hypotenuse of hypotenuse plank left, angle between left die pad with rear side limiting plate is equal with the angle between straight flange with the hypotenuse of hypotenuse plank, die pad is arranged at the front side of workbench backward, it extends in left-right direction, for carrying out spacing to another straight flange of the hypotenuse plank on workbench, workbench is also provided with the driving cylinder B driving the driving cylinder A of the horizontal side-to-side movement of die pad left He drive die pad level backward to seesaw,
Left side limiting plate is arranged at the left side of workbench, left side limiting plate parallels with die pad left, it is for carrying out spacing to another hypotenuse of hypotenuse plank, workbench is provided with the mounting groove for accommodating left side limiting plate, the bottom of left side limiting plate is connected with driving the piston of its vertical cylinder moved up and down, when vertical cylinder drives left side limiting plate to move upward to extreme position, left side limiting plate exceeds the upper surface of workbench, thus formed spacing to the left end of the hypotenuse plank on workbench, when vertical cylinder drives left side limiting plate to move downward extreme position, left side limiting plate entirety is positioned at the bottom of the upper surface of workbench, thus be convenient to step down for sheet material moves right,
Described groover comprises bearing, bearing is provided with vertical guide rail, vertical guide rail is slidably fitted with slide block, slide block fixedly mounts drive motors, the end of the motor shaft of drive motors is installed and is cut wheel, bearing is also installed with the hydraulic cylinder driving slide block to move up and down along vertical guide rail, be positioned on the workbench on rear side of rear side stop surface and be provided with the horizontal guide rail that left and right directions extends and the screw mandrel driving bearing to slide along horizontal guide rail, bearing sliding is installed on horizontal guide rail, the two ends of horizontal guide rail are all provided with one for installing the support of screw mandrel, the two ends of screw mandrel are all installed on corresponding support by bearing rotary, one end of screw mandrel is connected with the motor shaft of stepper motor, support is fixedly installed on workbench, stepper motor is fixedly installed on support or workbench, bearing is provided with the screwed hole matched with screw mandrel, screw mandrel passes from the screwed hole of bearing, thus driving screw mandrel to rotate by stepper motor, screw mandrel is slided along horizontal guide rail by screw drive bearing,
Be positioned on the workbench on the left of the limiting plate of left side and be provided with Work sheet conveying device.
Described die pad left and backward die pad are formed by integrated vertical panel and level board, the lower surface of level board is mutually concordant with the lower surface of vertical panel, the lower surface of level board fits in the upper surface of workbench, vertical panel is perpendicular to the upper surface of workbench, the level board of die pad is positioned at the right side of vertical panel left, the level board of die pad is positioned at the front side of vertical panel backward, drive the piston rod of cylinder A to be connected and fixed with the right flank of the vertical panel of die pad left, drive the piston rod of cylinder B to be connected and fixed with the leading flank of the vertical panel of die pad backward.The combining structure of this vertical panel and level board can make the upper surface of level board and workbench, ensures that vertical panel remains vertical in running and can to ensure in die pad motion steady keeps eventually vertical and can to ensure in die pad motion steady.
Described Work sheet conveying device comprises the multiple upper feeding roller and multiple lower feeding roller that are oppositely arranged, upper feeding roller is connected with drive unit by transmission device with lower feeding roller, drive upper feeding roller and lower feeding roller to rotate around respective main shaft by drive unit, thus the material entered between upper feeding roller and lower feeding roller is transmitted left.
The processing method of described a kind of accurate grooving apparatus for hypotenuse plank, comprises the following steps:
When S1, original state, die pad is positioned at that least significant place, backward die pad are positioned at front position place, left side limiting plate is positioned at uppermost position in fig-ure place left;
The charging of S2, sheet material with automatically locate, hypotenuse plank imports from pan feeding guide roller top, hypotenuse plank is carried gradually along direction left, when hypotenuse plank drops down onto after on workbench completely, drive cylinder B to drive die pad backward to move backward, the rear end straight flange promoting hypotenuse plank presses on rear side stop surface, then drive cylinder A drive left die pad to left movement, the left end hypotenuse promoting hypotenuse plank presses on the limiting plate of left side, so just completes the location of hypotenuse plank;
S3, plank are slotted, stepper motor rotates, thus realize the adjustment of splitting the position of scouring machine on horizontal guide rail, after groover arrives desired location, stepper motor stops the rotation, and drive motors is started working, driving is cut wheel and is rotated, hydraulic cylinder action simultaneously, band movable slider slide downward, thus carry out fluting processing by cutting wheel to being positioned at the hypotenuse plank cutting wheel bottom; After hydraulic cylinder reaches the limit of position, cut wheel fluting to set depth, then stepper motor rotates, thus drive groover to move along horizontal guide rail, and then continue fluting in the direction, after slotting length reaches preseting length by cutting wheel, stepper motor stops the rotation, the piston rod of hydraulic cylinder returns back to initial position, and drive motors quits work, thus completes fluting processing;
S4, complete fluting processing after, left die pad is moved to lowermost position and puts place by vertical cylinder action, drive cylinder B action will move to front position place by die pad backward, cylinder A action is driven to continue to be moved to the left by die pad left, thus promotion hypotenuse plank moves to left in Work sheet conveying device, drives the hypotenuse plank holding groove successfully to transfer out by Work sheet conveying device; Then drive cylinder A to drive die pad left to return back to least significant place, vertical cylinder action drives left side limiting plate to move to uppermost position in fig-ure place, thus makes device return back to original state, waits for and processing next time.
To sum up, the beneficial effects of the utility model are:
1, hypotenuse plank pan feeding can complete location successively, fluting, discharging three job steps, the whole course of work is all completed by device, avoid human error to impact processing, operating personnel only need to control working successively of each parts, automaticity is high, measurement and positioning and change time of workpiece when eliminating manual operations, and location of the present utility model is for positioning datum with left side limiting plate and rear side stop surface, the location of hypotenuse plank is completed by air cylinder driven die pad, positioning precision is high, improve working (machining) efficiency and yield rate simultaneously, product specification is unified, crudy is high.
2, the utility model can be applicable in the machining production line of hypotenuse plank, thus better utilize the function being automatically imported hypotenuse plank and automatically deriving hypotenuse plank of the present utility model, make production continuous, improve automaticity and the efficiency of production and processing further.
Accompanying drawing explanation
Fig. 1 is plan structure schematic diagram of the present utility model;
Fig. 2 is main TV structure schematic diagram of the present utility model;
Fig. 3 is that the utility model completes the structural representation after to hypotenuse plank location;
Fig. 4 is the structural representation that after the utility model completes fluting, hypotenuse plank enters Work sheet conveying device.
Mark and corresponding parts title in accompanying drawing:
1-workbench, stop surface on rear side of 2-, 3-pan feeding guide roller, 4-is die pad left, 5-is die pad backward, limiting plate on the left of 6-, 7-proximity switch, and 8-drives cylinder A, 9-drives cylinder B, 10-vertical cylinder, 11-groover, 12-plank conveying device, 13-bearing, 14-slide block, 15-hydraulic cylinder, 16-drive motors, 17-cuts wheel, 18-horizontal guide rail, 19-screw mandrel, 20-support, 21-stepper motor.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, to the detailed description further of the utility model do, but embodiment of the present utility model is not limited thereto.
Embodiment:
As shown in Figure 1 and Figure 2, a kind of accurate grooving apparatus for hypotenuse plank, comprise workbench 1 and groover 11, the rear side of workbench 1 upper surface is provided with perpendicular to workbench 1 upper surface and is positioned at the rear side stop surface 2 on upper surface top, rear side stop surface 2 extends in left-right direction, for carrying out spacing to a straight flange of the hypotenuse plank on workbench 1, be positioned at rear side stop surface 2 front side workbench 1 upper surface on be provided with pan feeding guide roller 3, left die pad 4, backward die pad 5 and left side limiting plate 6
Pan feeding guide roller 3 and left die pad 4 are all arranged at the right side of workbench 1, and the height of pan feeding guide roller 3 is higher than die pad 4 left, so that die pad 4 freely can pass through from the below of pan feeding guide roller 3 left, between the bearing of trend of die pad 4 and rear side stop surface 2, there is on-right angle angle left, die pad 4 is for carrying out spacing to a hypotenuse of hypotenuse plank left, angle between left die pad with rear side limiting plate is equal with the angle between straight flange with the hypotenuse of hypotenuse plank, die pad 5 is arranged at the front side of workbench 1 backward, it extends in left-right direction, for carrying out spacing to another straight flange of the hypotenuse plank on workbench 1, workbench 1 is also provided with the driving cylinder B9 driving the driving cylinder A8 of the horizontal side-to-side movement of die pad 4 left He drive die pad 5 level backward to seesaw,
Left side limiting plate 6 is arranged at the left side of workbench 1, left side limiting plate 6 parallels with die pad 4 left, it is for carrying out spacing to another hypotenuse of hypotenuse plank, workbench 1 is provided with the mounting groove for accommodating left side limiting plate 6, the bottom of left side limiting plate 6 is connected with driving the piston of its vertical cylinder 10 moved up and down, when vertical cylinder 10 drives left side limiting plate 6 to move upward to extreme position, left side limiting plate 6 exceeds the upper surface of workbench 1, thus formed spacing to the left end of the hypotenuse plank on workbench 1, when vertical cylinder 10 drives left side limiting plate 6 to move downward extreme position, left side limiting plate 6 entirety is positioned at the bottom of the upper surface of workbench 1, thus be convenient to step down for sheet material moves right,
Described groover 11 comprises bearing 13, bearing 13 is provided with vertical guide rail, vertical guide rail is slidably fitted with slide block 14, slide block 14 fixedly mounts drive motors 16, the end of the motor shaft of drive motors 16 is installed and is cut wheel 17, bearing 13 is also installed with the hydraulic cylinder 15 driving slide block 14 to move up and down along vertical guide rail, be positioned on the workbench 1 on rear side of rear side stop surface 2 and be provided with the horizontal guide rail 18 that left and right directions extends and the screw mandrel 19 driving bearing 13 to slide along horizontal guide rail 18, bearing 13 is slidably mounted on horizontal guide rail 18, the two ends of horizontal guide rail 18 are all provided with one for installing the support 20 of screw mandrel 19, the two ends of screw mandrel 19 are all installed on corresponding support 20 by bearing rotary, one end of screw mandrel 19 is connected with the motor shaft of stepper motor 21, support 20 is fixedly installed on workbench, stepper motor 21 is fixedly installed on support 20 or workbench, bearing 13 is provided with the screwed hole matched with screw mandrel 19, screw mandrel 19 passes from the screwed hole of bearing 13, thus driving screw mandrel 19 to rotate by stepper motor 21, screw mandrel 19 is slided along horizontal guide rail 18 by screw drive bearing 13,
Be positioned on the workbench 1 on the left of the limiting plate 6 of left side and be provided with Work sheet conveying device.
Described die pad left 4 and backward die pad 5 are formed by integrated vertical panel and level board, the lower surface of level board is mutually concordant with the lower surface of vertical panel, the lower surface of level board fits in the upper surface of workbench 1, vertical panel is perpendicular to the upper surface of workbench 1, the level board of die pad 4 is positioned at the right side of vertical panel left, the level board of die pad 5 is positioned at the front side of vertical panel backward, the piston rod of cylinder A8 is driven to be connected and fixed with the right flank of the vertical panel of die pad 4 left, the piston rod of cylinder B9 is driven to be connected and fixed with the leading flank of the vertical panel of die pad 5 backward.The combining structure of this vertical panel and level board can make the upper surface of level board and workbench 1, ensures that vertical panel remains vertical in running and can to ensure in die pad motion steady keeps eventually vertical and can to ensure in die pad motion steady.
Described Work sheet conveying device comprises the multiple upper feeding roller and multiple lower feeding roller that are oppositely arranged, upper feeding roller is connected with drive unit by transmission device with lower feeding roller, drive upper feeding roller and lower feeding roller to rotate around respective main shaft by drive unit, thus the material entered between upper feeding roller and lower feeding roller is transmitted left.
Be positioned on the workbench 1 on the left of pan feeding guide roller 3 and be provided with a proximity switch 7, after a segment length carried by hypotenuse plank, hypotenuse plank left end is downward-sloping under gravity, but this hypotenuse plank is positioned at the support that the part near pan feeding guide roller 3 is rolled due to pan feeding guide, not close to proximity switch 7, proximity switch 7 can not be triggered, only have when hypotenuse plank right-hand member departs from pan feeding guide roller 3, when free-falling is to workbench 1, hypotenuse plank right-hand member just can trigger proximity switch 7, after proximity switch 7 is closed, complete feed step, then cylinder B9 is driven, drive cylinder A8 action again, carry out the location of plank.
The processing method of described a kind of accurate grooving apparatus for hypotenuse plank, comprises the following steps:
When S1, original state, die pad 4 is positioned at that least significant place, backward die pad 5 are positioned at front position place, left side limiting plate 6 is positioned at uppermost position in fig-ure place left;
The charging of S2, sheet material with automatically locate, hypotenuse plank imports from pan feeding guide roller 3 top, hypotenuse plank is carried gradually along direction left, when hypotenuse plank drops down onto after on workbench 1 completely, cylinder B9 is driven to drive die pad 5 backward to move backward, the rear end straight flange promoting hypotenuse plank presses on rear side stop surface 2, then drive cylinder A8 drive left die pad 4 to left movement, the left end hypotenuse promoting hypotenuse plank presses on the limiting plate 6 of left side, as shown in Figure 3, the location of hypotenuse plank is so just completed;
S3, plank are slotted, stepper motor 21 rotates, thus realize the adjustment of splitting the position of scouring machine 11 on horizontal guide rail 18, after groover 11 arrives desired location, stepper motor 21 stops the rotation, and drive motors 16 is started working, driving is cut wheel 17 and is rotated, hydraulic cylinder 15 action simultaneously, band movable slider 14 slide downward, thus carry out fluting processing by cutting wheel 17 to being positioned at the hypotenuse plank cutting wheel 17 bottom; After hydraulic cylinder 15 reaches the limit of position, cutting wheel 17 slots to set depth, then stepper motor 21 rotates, thus drive groover 11 to move along horizontal guide rail 18, and then continue fluting in the direction, after slotting length reaches preseting length by cutting wheel 17, stepper motor 21 stops the rotation, the piston rod of hydraulic cylinder 15 returns back to initial position, and drive motors 16 quits work, thus completes fluting processing;
S4, complete fluting processing after, left die pad is moved to lowermost position and puts place by vertical cylinder 10 action, drive cylinder B9 action will move to front position place by die pad 5 backward, cylinder A8 action is driven to continue to be moved to the left by die pad 4 left, thus promotion hypotenuse plank moves to left in Work sheet conveying device, as shown in Figure 4, the hypotenuse plank holding groove successfully is driven to transfer out by Work sheet conveying device; Then drive cylinder A8 to drive die pad 4 left to return back to least significant place, vertical cylinder 10 action drives left side limiting plate 6 to move to uppermost position in fig-ure place, thus makes device return back to original state, waits for and processing next time.
As mentioned above, the utility model can be realized preferably.

Claims (3)

1. the accurate grooving apparatus for hypotenuse plank, it is characterized in that, comprise workbench (1) and groover (11), the rear side of workbench (1) upper surface is provided with perpendicular to workbench (1) upper surface and is positioned at the rear side stop surface (2) on upper surface top, rear side stop surface (2) extends in left-right direction, for carrying out spacing to a straight flange of the hypotenuse plank on workbench (1), be positioned at rear side stop surface (2) front side workbench (1) upper surface on be provided with pan feeding guide roller (3), die pad (4) left, die pad (5) and left side limiting plate (6) backward,
Pan feeding guide roller (3) and left die pad (4) are all arranged at the right side of workbench (1), and the height of pan feeding guide roller (3) is higher than die pad (4) left, between the bearing of trend of die pad (4) and rear side stop surface (2), there is on-right angle angle left, die pad (4) is for carrying out spacing to a hypotenuse of hypotenuse plank left, angle between left die pad with rear side limiting plate is equal with the angle between straight flange with the hypotenuse of hypotenuse plank, die pad (5) is arranged at the front side of workbench (1) backward, it extends in left-right direction, for carrying out spacing to another straight flange of the hypotenuse plank on workbench (1), workbench (1) is also provided with and drives the driving cylinder A(8 of die pad (4) horizontal side-to-side movement left) and the driving cylinder B(9 that drives die pad (5) level backward to seesaw),
Left side limiting plate (6) is arranged at the left side of workbench (1), left side limiting plate (6) parallels with die pad (4) left, it is for carrying out spacing to another hypotenuse of hypotenuse plank, workbench (1) is provided with the mounting groove for accommodating left side limiting plate (6), the bottom in left side limiting plate (6) is connected with driving the piston of its vertical cylinder moved up and down (10), when vertical cylinder (10) drives left side limiting plate (6) to move upward to extreme position, left side limiting plate (6) exceeds the upper surface of workbench (1), when vertical cylinder (10) drives left side limiting plate (6) to move downward extreme position, left side limiting plate (6) entirety is positioned at the bottom of the upper surface of workbench (1),
Described groover (11) comprises bearing (13), (13) are provided with vertical guide rail to bearing, vertical guide rail is slidably fitted with slide block (14), slide block (14) fixedly mounts drive motors (16), the end of the motor shaft of drive motors (16) is installed and is cut wheel (17), bearing (13) is also installed with the hydraulic cylinder (15) driving slide block (14) to move up and down along vertical guide rail, be positioned at the horizontal guide rail (18) that the workbench (1) of rear side stop surface (2) rear side is provided with left and right directions extension and the screw mandrel (19) driving bearing (13) to slide along horizontal guide rail (18), bearing (13) is slidably mounted on horizontal guide rail (18), the two ends of horizontal guide rail (18) are all provided with one for installing the support (20) of screw mandrel (19), the two ends of screw mandrel (19) are all installed on corresponding support (20) by bearing rotary, one end of screw mandrel (19) is connected with the motor shaft of stepper motor (21), support (20) is fixedly installed on workbench, stepper motor (21) is fixedly installed on support (20) or workbench, bearing (13) is provided with the screwed hole matched with screw mandrel (19), screw mandrel (19) passes from the screwed hole of bearing (13), thus driving screw mandrel (19) to rotate by stepper motor (21), screw mandrel (19) is slided along horizontal guide rail (18) by screw drive bearing (13),
Be positioned on the workbench (1) on the left of left side limiting plate (6) and be provided with Work sheet conveying device.
2. a kind of accurate grooving apparatus for hypotenuse plank according to claim 1, it is characterized in that, described die pad left (4) and backward die pad (5) are formed by integrated vertical panel and level board, the lower surface of level board is mutually concordant with the lower surface of vertical panel, the lower surface of level board fits in the upper surface of workbench (1), vertical panel is perpendicular to the upper surface of workbench (1), the level board of die pad (4) is positioned at the right side of vertical panel left, the level board of die pad (5) is positioned at the front side of vertical panel backward, drive cylinder A(8) piston rod be connected and fixed with the right flank of the vertical panel of die pad (4) left, drive cylinder B(9) piston rod be connected and fixed with the leading flank of the vertical panel of die pad (5) backward.
3. a kind of accurate grooving apparatus for hypotenuse plank according to claim 1, it is characterized in that, described Work sheet conveying device comprises the multiple upper feeding roller and multiple lower feeding roller that are oppositely arranged, upper feeding roller is connected with drive unit by transmission device with lower feeding roller, drives upper feeding roller and lower feeding roller to rotate around respective main shaft by drive unit.
CN201520111716.9U 2015-02-16 2015-02-16 A kind of accurate grooving apparatus for hypotenuse plank Expired - Fee Related CN204585434U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104669372A (en) * 2015-02-16 2015-06-03 成都陶玛斯卫浴有限责任公司 Precise grooving device for beveled board and processing method thereof
CN106193543A (en) * 2016-08-31 2016-12-07 张义勇 A kind of level ground groover in construction
CN108274549A (en) * 2017-12-20 2018-07-13 芜湖市夏氏世家家具有限公司 A kind of timber cutoff device
CN108705587A (en) * 2016-07-20 2018-10-26 高锦 Plastic plate installation positioning grooving mechanism

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104669372A (en) * 2015-02-16 2015-06-03 成都陶玛斯卫浴有限责任公司 Precise grooving device for beveled board and processing method thereof
CN104669372B (en) * 2015-02-16 2016-08-31 南通巨升非晶科技有限公司 A kind of accurate grooving apparatus for hypotenuse plank and processing method thereof
CN108705587A (en) * 2016-07-20 2018-10-26 高锦 Plastic plate installation positioning grooving mechanism
CN108748350A (en) * 2016-07-20 2018-11-06 高锦 A kind of plastic plate installation positioning grooving mechanism
CN106193543A (en) * 2016-08-31 2016-12-07 张义勇 A kind of level ground groover in construction
CN108274549A (en) * 2017-12-20 2018-07-13 芜湖市夏氏世家家具有限公司 A kind of timber cutoff device

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