CN204583130U - A kind of high-efficiency multi-function reactor - Google Patents
A kind of high-efficiency multi-function reactor Download PDFInfo
- Publication number
- CN204583130U CN204583130U CN201520244634.1U CN201520244634U CN204583130U CN 204583130 U CN204583130 U CN 204583130U CN 201520244634 U CN201520244634 U CN 201520244634U CN 204583130 U CN204583130 U CN 204583130U
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- China
- Prior art keywords
- kettle
- paddle
- shaft
- agitator
- manhole
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model relates to a kind of high-efficiency multi-function reactor, comprises oval upper cover, kettle and conical low head, and described upper cover is provided with charging aperture, drain, distillation mouth and man-hole opening, and described low head is provided with discharging opening; Agitator is provided with in described kettle, described agitator comprises shaft and paddle, described paddle is fixedly mounted on shaft, described paddle is provided with several stirrer paddles, described agitator adopts frequency conversion adjustable speed motor to drive, between described motor and agitator, be provided with decelerator, driving coupling between described decelerator and machine shaft, between described decelerator and shaft, adopt shaft coupling to be connected; Described kettle outer wall is provided with half cast jacket heat-exchanger, and the steam inlet of described heat exchanger is arranged on described kettle, and the steam (vapor) outlet of described heat exchanger is arranged on described low head, is provided with several hangers in described kettle upper end.This device overall construction design is ingenious, easy to operate, long service life, energy-efficient and environmental protection.
Description
Technical field
The utility model relates to a kind of chemical production equipment, specifically a kind of reactor of highly effective energy-conserving environmental-protecting type.
Background technology
Chemical Manufacture is exactly by admixed together for one or more original materials and carry out chemical reaction under certain temperature conditions after all, to obtain new product, most chemical reaction is all carry out in reactor, and therefore reactor is the important production equipment in chemical enterprise.The single heating mode of existing most reactor many employings outer wall jacket type heater or internal coil-tube type heat exchanger is that the material in still heats, and there is heat transmission resistance large, the defects such as heat-transfer effect is poor, and the thermal efficiency is low; Anticorrosion reactor is adopted for having corrosive chemical reaction substance, this kind of inner liner of reaction kettle or painting are brushed with the anti-corrosion materials such as enamel, enamel, anti-rot plastic and graphite, easily cause damage of internal lining after Long-Time Service and come off, raw material in still is aggravated the corrosion of still wall, use if continue, will safety problem be caused.In addition, the function of existing reactor is more single, and efficiency is low, and consume energy high and contaminated environment, and therefore can not meet the needs of chemical enterprise, a kind of new reactor of exigence solves the problems of the technologies described above.
Summary of the invention
The purpose of this utility model is to provide a kind of high-efficiency multi-function reactor, and this device overall construction design is ingenious, easy to operate, long service life, energy-efficient and environmental protection.
To achieve these goals, the technical solution adopted in the utility model is, a kind of high-efficiency multi-function reactor, comprises oval upper cover, kettle and conical low head, described upper cover is provided with charging aperture, drain, distillation mouth and man-hole opening, and described low head is provided with discharging opening; Agitator is provided with in described kettle, described agitator comprises shaft and paddle, described paddle is fixedly mounted on shaft, described paddle is provided with several stirrer paddles, described agitator adopts frequency conversion adjustable speed motor to drive, between described motor and agitator, be provided with decelerator, driving coupling between described decelerator and machine shaft, between described decelerator and shaft, adopt shaft coupling to be connected; Described kettle outer wall is provided with half cast jacket heat-exchanger, the steam inlet of described heat exchanger is arranged on described kettle, the steam (vapor) outlet of described heat exchanger is arranged on described low head, several hangers are provided with in described kettle upper end, the ingenious practicality of whole Technical Design, this reactor is not only applicable to conventional chemical production reaction, also can be used as distillation still simultaneously and uses, the high and energy-conserving and environment-protective of reaction efficiency.
Improve as one of the present utility model, described upper cover, kettle and low head adopt stainless steel material to make, and its inwall carries out acid wash passivation process after mirror finish, and is provided with the corrosion allowance of 0.5 ~ 1 millimeter.
Improve as one of the present utility model, described upper cover is also provided with two mirror mouth, a temperature-measuring port and a pressure tap, described mirror mouth is for fixedly mounting steel flange visor, and temperature-measuring port is for fixedly mounting thermometer, and pressure tap is for fixedly mounting Pressure gauge.
Improve as one of the present utility model, the paddle on described agitator adopts the shape of a hoof and the two dynamic form of flat oar, and the cross sectional shape of described stirrer paddle is rectangle.
Improve as one of the present utility model, the cone angle of described low head is 90 degree.
Improve as one of the present utility model, described man-hole opening is welded with manhole shell section, manhole shell section is provided with cover plate for manhole, described cover plate for manhole adopts manhole flange to be fixedly connected with manhole shell section, and between manhole shell section and cover plate for manhole, is provided with teflon gasket or adopts polytetrafluoroethylraw raw material band parcel asbestos pad.
Improve as one of the present utility model, the quantity of described hanger is at least 4, and is evenly distributed on the outer wall of described kettle.
Improve as one of the present utility model, described shaft adopts stainless steel material to make, and described paddle and stirrer paddle adopt polytetrafluoroethylmaterial material to make.
Relative to prior art, structure of the present utility model is simple, safe and reliable, highly versatile, be not only applicable to conventional chemical production, the occasion needing to distill can also be used for simultaneously, and adopt the agitator in frequency conversion adjustable speed motor driving still, can the rectifying separation of compatible liquid homogeneous phase and liquid-solid phase separated, particularly improve the disposal ability of high viscosity high boiling organic solvent, too increase the heat transfer efficiency in still simultaneously and exempt artificial clear still (shovel slag) work, while improve reaction efficiency, extend the service life of reactor to a certain extent; The drain that reactor upper cover is arranged can make operation under its compatible normal pressure and negative pressure (can at vacuumized conditions), and half cast jacket heat-exchanger of employing can reduce the thickness of reactor wall to a certain extent, reduces material usage, reduces costs.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the plan structure schematic diagram of reactor.
In figure: 1-upper cover, 2-kettle, 3-low head, 4-man-hole opening, 5-distills mouth, 6-shaft, 7-frequency conversion adjustable speed motor, 8-decelerator, 9-shaft coupling, 10-paddle, 11-stirrer paddle, 12-half cast jacket heat-exchanger, 13-steam inlet, 14-steam (vapor) outlet, 15-charging aperture, 16-drain, 17-mirror mouth, 18-temperature-measuring port, 19-pressure tap, 20-discharging opening, 21-cover plate for manhole, 22-hanger, 23-manhole flange.
Detailed description of the invention
In order to deepen understanding and cognition of the present utility model, below in conjunction with accompanying drawing the utility model be further described and introduce.
As shown in Fig. 1-Fig. 2, a kind of high-efficiency multi-function reactor, comprise oval upper cover 1, kettle 2 and conical low head 3, described upper cover 1, kettle 2 and low head 3 adopt stainless steel material to make, its inwall carries out acid wash passivation process after mirror finish, and is provided with the corrosion allowance of 0.5 millimeter.Described upper cover 1 is provided with two charging apertures, 15, drain 16, distillation mouth 5 and a man-hole opening 4, and the cone angle of described low head 3 is 90 °, and described low head 3 is provided with a discharging opening 20, and all mouths are provided with the pipeline of flanged connection.Agitator is provided with in described kettle 2, described agitator comprises shaft 6 and paddle 10, described paddle 10 is fixedly mounted on shaft 6, described paddle 10 is provided with several stirrer paddles 11, described paddle 10 adopts the shape of a hoof and the two dynamic form of flat oar, and the cross sectional shape of described stirrer paddle 11 is rectangle, and described shaft 6 adopts stainless steel material to make, described paddle 10 and stirrer paddle 11 adopt polytetrafluoroethylmaterial material to make, and corrosion resistance is strong.Described agitator adopts frequency conversion adjustable speed motor 7 to drive, and described motor 7 is arranged on the crown center position of upper cover 1.Between described motor 7 and agitator, be provided with decelerator 8, driving coupling between described decelerator 8 and machine shaft, between described decelerator 8 and shaft 6, adopt shaft coupling 9 to be connected.The speed of agitator of described shaft 6 is 0 ~ 100 rev/min.Described kettle 2 outer wall is provided with half cast jacket heat-exchanger 12, and the cross section of this semicanal is semicircle, and longitudinally (axis) becomes circular being buckled on described kettle 1 external cylindrical surface to weld mutually with it.The steam inlet 13 of described heat exchanger 12 is arranged on described kettle 2, the steam (vapor) outlet 14 of described heat exchanger 12 is arranged on described low head 3, and superheated steam enters in heat exchanger from steam inlet 13 and relies on self gravitation flow in heat exchanger and flow out from steam (vapor) outlet 14.Be welded with 4 hangers 22 in described kettle 2 upper end, and be evenly distributed on the external cylindrical surface of described kettle 2.The ingenious practicality of whole Technical Design, this reactor is not only applicable to conventional chemical production reaction, also can be used as distillation still simultaneously and uses, the high and energy-conserving and environment-protective of reaction efficiency.
Preferably, described upper cover 1 is also provided with two mirror mouth, 17, temperature-measuring port 18 and a pressure tap 19, described mirror mouth 17 is for fixedly mounting steel flange visor, and temperature-measuring port 18 is for fixedly mounting thermometer, and pressure tap 19 is for fixedly mounting Pressure gauge.
Preferably, described man-hole opening 4 is welded with manhole shell section, manhole shell section is provided with cover plate for manhole 21, described cover plate for manhole 21 adopts manhole flange 23 to be fixedly connected with manhole shell section, and between manhole shell section and cover plate for manhole 21, is provided with teflon gasket or adopts polytetrafluoroethylraw raw material band parcel asbestos pad.
It should be noted that above-described embodiment, be not used for limiting protection domain of the present utility model, equivalents done on the basis of technique scheme or the alternative scope all falling into the utility model claim and protect.
Claims (8)
1. a high-efficiency multi-function reactor, is characterized in that: comprise oval upper cover, kettle and conical low head, and described upper cover is provided with charging aperture, drain, distillation mouth and man-hole opening, and described low head is provided with discharging opening; Agitator is provided with in described kettle, described agitator comprises shaft and paddle, described paddle is fixedly mounted on shaft, described paddle is provided with several stirrer paddles, described agitator adopts frequency conversion adjustable speed motor to drive, between described motor and agitator, be provided with decelerator, driving coupling between described decelerator and machine shaft, between described decelerator and shaft, adopt shaft coupling to be connected; Described kettle outer wall is provided with half cast jacket heat-exchanger, and the steam inlet of described heat exchanger is arranged on described kettle, and the steam (vapor) outlet of described heat exchanger is arranged on described low head, is provided with several hangers in described kettle upper end.
2. a kind of high-efficiency multi-function reactor as claimed in claim 1, it is characterized in that, described upper cover, kettle and low head adopt stainless steel material to make, and its inwall carries out acid wash passivation process after mirror finish, and is provided with the corrosion allowance of 0.5 ~ 1 millimeter.
3. a kind of high-efficiency multi-function reactor as claimed in claim 1 or 2, is characterized in that, described upper cover is also provided with two mirror mouth, a temperature-measuring port and a pressure tap.
4. a kind of high-efficiency multi-function reactor as claimed in claim 1, is characterized in that, the paddle on described agitator adopts the shape of a hoof and the two dynamic form of flat oar, and the cross sectional shape of described stirrer paddle is rectangle.
5. a kind of high-efficiency multi-function reactor as claimed in claim 1 or 2, is characterized in that, the cone angle of described low head is 90 degree.
6. a kind of high-efficiency multi-function reactor as claimed in claim 1, it is characterized in that, described man-hole opening is welded with manhole shell section, manhole shell section is provided with cover plate for manhole, described cover plate for manhole adopts manhole flange to be fixedly connected with manhole shell section, and between manhole shell section and cover plate for manhole, is provided with teflon gasket or adopts polytetrafluoroethylraw raw material band parcel asbestos pad.
7. a kind of high-efficiency multi-function reactor as claimed in claim 1, is characterized in that, the quantity of described hanger is at least 4, and is evenly distributed on the outer wall of described kettle.
8. a kind of high-efficiency multi-function reactor as described in claim 1 or 4, is characterized in that, described shaft adopts stainless steel material to make, and described paddle and stirrer paddle adopt polytetrafluoroethylmaterial material to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520244634.1U CN204583130U (en) | 2015-04-22 | 2015-04-22 | A kind of high-efficiency multi-function reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520244634.1U CN204583130U (en) | 2015-04-22 | 2015-04-22 | A kind of high-efficiency multi-function reactor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204583130U true CN204583130U (en) | 2015-08-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520244634.1U Expired - Fee Related CN204583130U (en) | 2015-04-22 | 2015-04-22 | A kind of high-efficiency multi-function reactor |
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| CN (1) | CN204583130U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170028A (en) * | 2015-09-25 | 2015-12-23 | 河北尚华塑料科技有限公司 | Crosslinked polyethylene production equipment |
| CN105950282A (en) * | 2016-07-11 | 2016-09-21 | 福建省建瓯市金路实业有限公司 | Production process and production line of cedar oil |
| US20220308480A1 (en) * | 2021-03-25 | 2022-09-29 | Fujifilm Business Innovation Corp. | Method for producing resin particle dispersion, method for producing toner for electrostatic image development, and toner for electrostatic image development |
-
2015
- 2015-04-22 CN CN201520244634.1U patent/CN204583130U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170028A (en) * | 2015-09-25 | 2015-12-23 | 河北尚华塑料科技有限公司 | Crosslinked polyethylene production equipment |
| CN105950282A (en) * | 2016-07-11 | 2016-09-21 | 福建省建瓯市金路实业有限公司 | Production process and production line of cedar oil |
| US20220308480A1 (en) * | 2021-03-25 | 2022-09-29 | Fujifilm Business Innovation Corp. | Method for producing resin particle dispersion, method for producing toner for electrostatic image development, and toner for electrostatic image development |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150826 Termination date: 20160422 |
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| CF01 | Termination of patent right due to non-payment of annual fee |