CN204577534U - Lead acid accumulator Automated assembly process units - Google Patents
Lead acid accumulator Automated assembly process units Download PDFInfo
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- CN204577534U CN204577534U CN201520292375.XU CN201520292375U CN204577534U CN 204577534 U CN204577534 U CN 204577534U CN 201520292375 U CN201520292375 U CN 201520292375U CN 204577534 U CN204577534 U CN 204577534U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
A kind of lead acid accumulator Automated assembly process units, comprise pole plate assembly station, lug cuts station, polishing welding preparation station, welding post, export of goods in process of manufacture station, drive unit, mechanical type is from overturning and positioning device, rotating circular disk, described rotating circular disk rotates under the effect of drive unit, be uniformly distributed on a rotary disc and mechanical type be installed from overturning and positioning device, pole plate assembly station, lug cuts station, polishing welding preparation station, welding post, export of goods in process of manufacture station is uniformly distributed around around rotating circular disk successively, position with follow the mechanical type rotated together with rotating circular disk and locate from overturning and positioning device one_to_one corresponding, during normal work, rotating circular disk often rotates a station, just can assemble out a set of storage battery, and device structure is simple, and easy to operate, efficiency is high.
Description
Technical field
The utility model belongs to lead-acid storage battery production field, is specifically related to one and is applied in lead acid accumulator Automated assembly process units.
Background technology
At present, in existing lead-acid storage battery production industry, both positive and negative polarity insulating paper wrapper sheet, pole plate cast welding, enter and fulfil assignment by artificial or simple semi automatic machine box-packed joining, production efficiency is low, waste time and energy, and the quality of finished product and quantity all with the quality of personnel and operating state closely bound up, and due to a large amount of pollutions can be produced in lead-acid storage battery production manufacture process, production work personnel contact lead poisoning can occur with heavy metal leads for a long time, heavy metal lead produces significant damage to human body, lead is a kind of heavy metal element of serious harm human health, it can affect the nerves, hematopoiesis, digestion, uropoiesis, reproduction and development, cardiovascular, endocrine, immunity, each organoid such as bone, mainly nervous system and hemopoietic system, severe patient causes dementia.The Mental retardation that lead poisoning causes is irreversible.Namely, after driving plumbous treatment, blood lead declines, but Mental retardation is without obvious recovery.Lead poisoning harm is impaired the most serious with nervous system, and lead encephalopathy can appear in severe patient, even dead.
On existing automatic production line, as station need upset time, rotary cylinder or reducing motor is all adopted to drive to overturn certain angle, due to when pipelining, station needs mobile, and adopting pneumatic or electronicly needs introduction pipeline or circuit, ventilate or be energized cumbersome, pipeline or the various complexity of electric wire, very easily occur during motion be wound around and make device damage, also have impact on the attractive in appearance of equipment.
Summary of the invention
The purpose of this utility model is to provide a kind of lead acid accumulator Automated assembly process units from employing insulating paper wrapper sheet, automatically grinding cast welding, assembling automatically.
A kind of lead acid accumulator Automated assembly process units, comprise pole plate assembly station 1-6, lug cuts station 7, polishing welding preparation station 8, welding post 9, export of goods in process of manufacture station 10 and drive unit, it is characterized in that described pole plate assembly station 1-6 will just, negative plate is put together and is inserted mechanical type in overturning and positioning device 28, described drive unit is in the below of rotating circular disk 29, described rotating circular disk 29 rotates under the effect of drive unit, rotating circular disk 29 is uniformly distributed and mechanical type is installed from overturning and positioning device 28, described mechanical type touches device 56 from overturning and positioning device 28 in outside, overturn under the touching of 57, pole plate assembly station 1-6, lug cuts station 7, polishing welding preparation station 8, welding post 9, export of goods in process of manufacture station 10 is uniformly distributed around around rotating circular disk 29 successively, their position with follow the mechanical type rotated together with rotating circular disk 29 and locate from overturning and positioning device 28 one_to_one corresponding.
Described drive unit constant speed Locating driver rotating circular disk 29 rotates, after last pole plate assembly station 6 completes pole plate assembling, mechanical type on rotating circular disk 29 contacts touching device 56 from overturning and positioning device 28, mechanical type completes first time automatic turning from overturning and positioning device 28, mechanical type forwards lug to from overturning and positioning device 28 and cuts station 7, polishing welding preparation station 8, after welding post 9 is finished the work successively, the mechanical type rotated on rotating circular disk 29 contacts touching device 57 again from overturning and positioning device 28, mechanical type completes second time automatic turning from overturning and positioning device 28, forward export of goods in process of manufacture station 10 to work.
Described pole plate assembly station 1-6 comprises dividing plate paper roll frame 11, positive plate board plug device 12, negative plate board plug device 13, pole plate paper feed parcel shearing device 14, positive pole board slot 15, negative pole board slot 16, positive/negative plate is put together device 17, the horizontal ejecting device 18 of pole plate, pole plate vertical thrust slot device 19, base 20, control cabinet 21, insulating barrier paper 22, bracket 23, bottom bracket 24, wherein, dividing plate paper roll frame 11 is on the top of pole plate assembly station, and separator paper paper feed wraps up shearing device 14 and positive pole board slot 15, the below that negative pole board slot 16 is distributed in dividing plate paper roll frame 11 is loaded in bracket 23, pole plate feeding cylinder 26 horizontal arrangement in bracket 23, positive plate board plug device 12, negative plate board plug device 13 is at positive pole board slot 15, the top of negative pole board slot 16 is positioned on the side stand of separator paper volume frame 11, and positive/negative plate is put together device 17, the horizontal ejecting device 18 of pole plate is at positive pole board slot 15, device 17 of putting together with positive/negative plate in the bottom bracket 24 of the below of negative pole board slot 16 links, pole plate left and right flat-removing air cyclinder 27 is put together at positive/negative plate the side of device 17, have track 25 in the side of bottom bracket 24, pole plate vertically enters slot device 19 and is connected with dividing plate paper roll frame 11.
Described export of goods in process of manufacture station 10 comprises pole plate press-in cylinder 30, cylinder supports frame 31, empty battery case charging roller 32, pole plate press-in top board 33, belt pulley 34, outfeed belt 35, full box propulsion cylinder 40, wherein, cylinder supports frame 31 there is pole plate be pressed into cylinder 30, pole plate press-in top board 33, the bottom of cylinder supports frame 31 is sylphon admission passage 36, sylphon admission passage 36 is paved into for entering box roller 32, the side of sylphon admission passage 36 is full box tapping channel 37, be made up of belt pulley 34, outfeed belt 35, full box propulsion cylinder 40 is on the sidewall of support body.
Described outside touching device 56,57 there are touching bar 58, touching spring 59.
Described mechanical type, from overturning and positioning device, comprises front pedestal 41, rear pedestal 42, main shaft 49, pole plate assembling support body 53, at front pedestal 41, rear pedestal 42 is embedded with pedestal unilateral bearing 51 respectively, 55, at front pedestal 41, rotary power ring 43 is had between rear pedestal 42, position rotating block 45, rotary power ring 43 is embedded with unilateral bearing 52, and main shaft 49 is successively through rear pedestal 42, rotary power ring 43, position rotating block 45, front pedestal 41 and pole plate assembles that support body 53 is fixing assemble, the dynamic battle pin axle 44 in bottom of rotary power ring 43, and position rotating block 45 and main shaft 49 are fix to assemble, front pedestal 41, rear pedestal 42 and main shaft 49 are by pedestal unilateral bearing 51, 55 is one-directional rotation, the unilateral bearing 52 on rotary power ring 43 and pedestal unilateral bearing 51, the one-way movement direction of 55 is contrary, and rotary stopper pin 46 is rotated by installation shaft 47, and the two ends of installation shaft 47 are by front pedestal 41, rear pedestal 42 is fixed, and position rotating block 45 has protruding 54, and rotary stopper pin 46 is issued to mechanical type from overturning location with protruding 54 effects being engaged in external force.
Described mechanical type has from overturning and positioning device and regulates and the protruding 54 spacing adjustment screw 48 coordinated on rotary stopper pin 46, and rotary stopper pin 46 leans on gravity from sagging, to be connected and be installed on same plane base at front pedestal 41, rear pedestal 42 by main shaft 49.
Described mechanical type has 2 ~ 4 projections 54 on overturning and positioning device position rotating block 45, rotary stopper pin 46 rotates under external force and discharges and protruding 54 coordinate, dynamic ring bearing pin 44 simultaneously on rotary power ring 43 rotates through main shaft 49 under external force and drives position rotating block 45, pole plate assembling support body 53 rotates 180 ° or specific angles, after external force disappears, rely on the pulling force of extension spring 50 and the effect of unilateral bearing 52 single direction rotation to reset by rotary power ring 43, pole plate assembling support body 53 rotates rear dependence unilateral bearing 51, the effect of 55 and the cooperation location of rotary stopper pin 46.
Described mechanical type divides on overturning and positioning device pole plate assembling support body 53 grid, and specification is corresponding with the plate dimensions loaded in accumulator housing and grid.
The utility model has the following advantages:
1, the utility model pole plate assembly station, lug cutting station, polishing welding preparation station, welding post, export of goods in process of manufacture station are all centered around around rotating circular disk, utilize the positioning control driven rotary disk locating rotation of drive unit, automatically complete the assembling that accumulator plus-minus polar plate insulating barrier paper bag plate, the cast welding of lug and pole plate enter battery container, and the pole plate assembled is transported to assigned address.This device for mechanical degree of changing into is high, and accurately and rapidly, rotating circular disk often rotates, produces semi-finished product, and production efficiency is high in production work;
2, this device only manually need add pole plate, insulating barrier paper, battery ghost, the full box of carrying battery, and save human resources and reach 80%, other steps are completed automatically by equipment;
3, owing to adopting rotary disc-type process units, floor space is little, is convenient to workman and manages this device concentratedly, reduces the labour intensity of workman;
4, owing to adopting mechanical type from overturning and positioning device, mechanical structure is simple, and be convenient to produce and install, decrease pipeline and circuit, external form is simple and direct attractive in appearance; Stable in work, not leaked gas or powering-off state affects, ensured safety in production;
5, this mechanical type is from overturning and positioning device, make use of unilateral bearing operation principle and rod member, protruding coordinating cleverly, makes this device do one-way movement; Pole plate assembling support body can be changed according to the battery capacity of producing, and has the feature of easily assembling flexibly;
6, touching device is housed below rotating circular disk, this device has touching bar and touching spring, when touching bar and being not in place, touching spring carries out secondary help, guarantees that mechanical type puts in place from overturning and positioning device upset.
Accompanying drawing explanation
Fig. 1 is main body schematic top plan view of the present invention, illustrates production line and has 10 stations;
Fig. 2 is the end view of pole plate assembly station 1-6 of the present invention;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the end view of export of goods in process of manufacture station 10 of the present invention;
Fig. 5 is the left view of Fig. 4;
Fig. 6 is the three-dimensional part drawing of mechanical type of the present invention from overturning and positioning device;
Fig. 7 is the state of mechanical type of the present invention before the upset of overturning and positioning device;
Fig. 8 is the state of mechanical type of the present invention in the upset of overturning and positioning device;
Fig. 9 is that the present invention touches device stereogram.
In figure:
1-6, pole plate assembly station; 7, electrode tabs cuts station; 8, polishing welding preparation station; 9, welding post; 10, export of goods in process of manufacture station; 11, dividing plate paper roll frame; 12, positive plate board plug device; 13, negative plate board plug device; 14, separator paper paper feed parcel shearing device; 15, positive pole board slot; 16, negative pole board slot; 17, positive/negative plate is put together device; 18, the horizontal ejecting device of pole plate; 19, pole plate vertical thrust slot device; 20, base; 21 control cabinets; 22, insulating barrier paper; 23, bracket; 24, bottom bracket; 25, track; 26, pole plate feeding cylinder; 27, pole plate left and right flat-removing air cyclinder; 28, mechanical type is from overturning and positioning device; 29, rotating circular disk; 30, pole plate press-in cylinder; 31, cylinder supports frame; 32, empty battery case enters box roller; 33, pole plate press-in top board; 34, belt pulley; 35, outfeed belt; 36, sylphon admission passage; 37, full box tapping channel; 38, battery case; 39, pole plate assembling support body passage; 40, full box propulsion cylinder; 41, front pedestal; 42, rear pedestal; 43, rotary power ring; 44, dynamic ring bearing pin; 45, position rotating block; 46, rotary stopper pin; 47, installation shaft; 48, spacing adjustment screw; 49, rotary main shaft; 50, rotary power ring reset tension spring; 51, pedestal unilateral bearing; 52, unilateral bearing 53, pole plate assembling support body; 54, protruding; 55, pedestal unilateral bearing; 56,57 touching devices; 58, bar is touched; 59, spring is touched.
Embodiment
The utility model lead acid accumulator automatic assembly production line as shown in Figure 1, comprises pole plate assembly station 1-6, lug cuts station 7, polishes and weld preparation station 8, welding post 9, export of goods in process of manufacture station 10, mechanical type from overturning and positioning device 28, rotating circular disk 29, touching device 56,57 and drive unit.
Described pole plate assembly station 1-6 structure is identical as Fig. 2, shown in 3, comprise dividing plate paper roll frame 11, positive plate board plug device 12, negative plate board plug device 13, pole plate paper feed parcel shearing device 14, positive pole board slot 15, negative pole board slot 16, positive/negative plate is put together device 17, the horizontal ejecting device 18 of pole plate, pole plate vertical thrust slot device 19, base 20, control cabinet 21, insulating barrier paper 22, bracket 23, bottom bracket 24, wherein, dividing plate paper roll frame 11 is on the top of pole plate assembly station, and separator paper paper feed wraps up shearing device 14 and positive pole board slot 15, the below that negative pole board slot 16 is distributed in dividing plate paper roll frame 11 is loaded in bracket 23, pole plate feeding cylinder 26 horizontal arrangement in bracket 23, positive plate board plug device 12, negative plate board plug device 13 is at positive pole board slot 15, the top of negative pole board slot 16 is positioned on the side stand of separator paper volume frame 11, and positive/negative plate is put together device 17, the horizontal ejecting device 18 of pole plate is at positive pole board slot 15, device 17 of putting together with positive/negative plate in the bottom bracket 24 of the below of negative pole board slot 16 links, pole plate left and right flat-removing air cyclinder 27 is put together at positive/negative plate the side of device 17, have track 25 in the side of bottom bracket 24, pole plate vertically enters slot device 19 and is connected with dividing plate paper roll frame 11.
The described pole plate assembly station 1-6 course of work is as follows, pole plate assembly station 1 is by manually positive/negative plate being placed on positive plate board plug device 12 respectively, the charging aperture of negative plate board plug device 13, negative plate board plug device 13 negative plate that first works enters negative pole board slot 16, servo-drive moves lattice, negative plate is moved to positive/negative plate device 17 of putting together and specifies original position by the horizontal ejecting device 18 of pole plate, then positive plate board plug device 12 works, positive plate is superscribed insulating barrier paper 22 by separator paper paper feed parcel shearing device 14 and is cut off by positive plate in the process entering positive pole board slot 15, the positive plate wrapped is put together to positive/negative plate in device 17 and is specified original position and first piece of negative plate to queue up under the promotion of the horizontal ejecting device 18 of pole plate, then second block of negative plate is inserted, so insertion 5 pieces of negative plates and 4 pieces of positive plates are spaced altogether repeatedly, after completing, positive/negative plate device 17 of putting together works, the pole plate of insertion is put together neat, Turbogrid plates lift, the pole plate group superposed is released assigned address by the horizontal ejecting device 18 of pole plate, the pole plate group of release is vertically pushed mechanical type in a grid of overturning and positioning device 28 by pole plate vertical thrust slot device 19, pole plate vertical thrust slot device 19 resets, complete the work of pole plate assembly station 1.
Will just, negative plate put together insert mechanical type in overturning and positioning device 28 time, positive/negative plate device 17 follow procedure of putting together performs an action, put together device 17 of positive/negative plate to be put together pole plate by pole plate left and right flat-removing air cyclinder 27, when positive/negative plate put together device 17 move to below positive plate board plug device 12 time, the positive plate wrapping insulating barrier paper 22 is inserted positive/negative plate by positive pole board slot 15 and puts together in device 17 by the positive plate board plug device 12 dividing plate paper feed parcel shearing device 14 that links, after completing operation, by pole plate ejecting device 18, the positive/negative plate all arranged is released to relevant position, finally slot device 19 is advanced to be pushed into mechanical type in wherein lattice of overturning and positioning device 28 by pole plate, after completing, rotating circular disk 29 rotates to next station by drive unit, pole plate assembly station 2-6 is identical with the work of pole plate assembly station 1, complete the assembling of mechanical type itself and 5 groups of pole plates in overturning and positioning device 28 successively.The number of pole plate assembly station can be adjusted according to battery capacity.
Described lug cuts station 7, polishing welding prepares station 8, welding post 9 is the application of prior art, when rotating circular disk 29 rotates, the mechanical type of pole plate is stuck with when turning device 28 touches touching device 56 in rotary course, mechanical type turns over turnback from turning device 28 first time, positive/negative plate lug is downward, electrode tabs cuts station 7 and lifts, cutting knife works, lug is trimmed flat, the mechanical type that lug flushes carries out brush ear when turning device 28 rotates to polishing welding preparation station 8, and coat scaling powder, for the weldering that helps of welding post 9 is got ready, in welding post 9, inlet valve cuts out after opening, high-temperature lead liquid flows in the mould heated, to get the raw materials ready end, when mechanical type rotates to above mould from turning device 28, mould lifts, high-temperature lead contact lug and simultaneously in mould water flowing mould is lowered the temperature rapidly, high-temperature lead liquid cooling on mould but becomes solid, Solid Lead is connected with lug securely, mould falls, complete cast welding process.Rotating circular disk 28 rotates to the next position again, touching device 57 is again touched in rotary course, mechanical type makes it again revolve turnback from turning device 28, after arriving export of goods in process of manufacture station 10, the pole plate press-in top board 33 of export of goods in process of manufacture station 10 works, the pole plate that cast welding is good is pushed in accumulator housing in place, the storage battery after mounted box completes by tape transport to appointed place to enter subsequent processing.
Described export of goods in process of manufacture station 10 structure is as Fig. 4, shown in 5, comprise pole plate press-in cylinder 30, cylinder supports frame 31, empty battery case charging roller 32, pole plate press-in top board 33, belt pulley 34, outfeed belt 35, full box propulsion cylinder 40, wherein, cylinder supports frame 31 there is pole plate be pressed into cylinder 30, pole plate press-in top board 33, the bottom of cylinder supports frame 31 is sylphon admission passage 36, sylphon admission passage 36 is paved into for entering box roller 32, the side of sylphon admission passage 36 is full box tapping channel 37, by belt pulley 34, outfeed belt 35 forms, full box propulsion cylinder 40 is on the sidewall of support body.
Battery case 38 is transported to assigned address by ghost admission passage 36 and fixes, mechanical type assembles the position of support body 53 at pole plate assembling support body passage 39 from the pole plate of overturning and positioning device 28, pole plate press-in cylinder 30 works, pole plate press-in top board 33 moves downward, the pole plate group assembled by pole plate in support body 53 is pressed in battery case 38, full material battery case pushes in the full material tapping channel 37 on side by full box propulsion cylinder 40, transported out by the accumulator housing of outfeed belt 35 by charging, complete semi-finished product.
Described mechanical type from overturning and positioning device 28 as Fig. 6, 7, shown in 8, comprise front pedestal 41, rear pedestal 42, main shaft 49, pole plate assembling support body 53, is characterized in that at front pedestal 41, rear pedestal 42 is embedded with pedestal unilateral bearing 51 respectively, 55, at front pedestal 41, rotary power ring 43 is had between rear pedestal 42, position rotating block 45, main shaft 49 is successively through rear pedestal 42, rotary power ring 43, position rotating block 45, front pedestal 41 and pole plate assembles that support body 53 is fixing assemble, and rotary power ring 43 is embedded with unilateral bearing 52, the dynamic battle pin axle 44 in bottom of rotary power ring 43, position rotating block 45 and main shaft 49 are fix to assemble, front pedestal 41, rear pedestal 42 and main shaft 49 are by pedestal unilateral bearing 51, 55 is one-directional rotation, the unilateral bearing 52 on rotary power ring 43 and pedestal unilateral bearing 51, the one-way movement direction of 55 is contrary, and rotary stopper pin 46 is rotated by installation shaft 47, and the two ends of installation shaft 47 are by front pedestal 41, rear pedestal 42 is fixed, and position rotating block 45 has protruding 54, and rotary stopper pin 46 is issued to mechanical type from overturning location with protruding 54 effects being engaged in external force.
Rotary stopper pin 46 has and regulates and the protruding 54 spacing adjustment screw 48 coordinated, rotary stopper pin 46 leans on gravity from sagging, to be connected and be installed on same plane base at front pedestal 41, rear pedestal 42 by main shaft 49.
Position rotating block 45 there are 2 projections 54, rotary stopper pin 46 rotates under external force and discharges and protruding 54 coordinate, dynamic ring bearing pin 44 simultaneously on rotary power ring 43 rotates through main shaft 49 under external force and drives position rotating block 45, pole plate assembling support body 53 to rotate 180 ° or specific angles, after external force disappears, rely on the pulling force of extension spring 50 and the effect of unilateral bearing 52 single direction rotation to reset by rotary power ring 43, pole plate assembling support body 53 rotates the effect of rear dependence unilateral bearing 51,55 and the cooperation location of rotary stopper pin 46.
Described touching device 56,57 as shown in Figure 9, comprises touching bar 58, touching spring 59.The dynamic ring bearing pin 44 of mechanical type on overturning and positioning device 28, rotary stopper pin 46 rotates under touching bar 58 and touching spring 59 act on, cam 54 is left in rotary stopper pin 46 release, dynamic ring bearing pin 44 relies on the effect of unilateral bearing 52 to be with movable plate electrode assembly fixture body 53 to overturn 180 ° or specific angles by main shaft 49, the present embodiment is 180 °, resetted by the pulling force of the extension spring 50 on rotary power ring 43 and the effect of unilateral bearing 52 single direction rotation after touching power disappears, pole plate assembling support body 53 rotates rear dependence unilateral bearing 51, the effect of 55 and the cooperation of rotary stopper pin 46 are reorientated.
Rotating circular disk 25 repeats to rotate, 10 stations ceaselessly work in proper order, during device start, 1-10 station starts in proper order, as 1-12-123-1234 ... 12345678910, on the contrary when stopping, 1-10 station stops, in proper order to complete the Automated assembly of storage battery, save labour, increase work efficiency.
Claims (9)
1. a lead acid accumulator Automated assembly process units, comprise pole plate assembly station (1-6), lug cuts station (7), polishing welding preparation station (8), welding post (9), export of goods in process of manufacture station (10) and drive unit, it is characterized in that described pole plate assembly station (1-6) will just, negative plate is put together and is inserted mechanical type in overturning and positioning device (28), described drive unit is in the below of rotating circular disk (29), described rotating circular disk (29) rotates under the effect of drive unit, rotating circular disk (29) is uniformly distributed and mechanical type is installed from overturning and positioning device (28), described mechanical type touches device (56 from overturning and positioning device (28) in outside, 57) overturn under touching, pole plate assembly station (1-6), lug cuts station (7), polishing welding preparation station (8), welding post (9), export of goods in process of manufacture station (10) is uniformly distributed around around rotating circular disk (29) successively, their position with follow the mechanical type rotated together with rotating circular disk (29) and locate from overturning and positioning device (28) one_to_one corresponding.
2. lead acid accumulator Automated assembly process units according to claim 1, it is characterized in that drive unit constant speed Locating driver rotating circular disk (29) rotates, after last pole plate assembly station (6) completes pole plate assembling, mechanical type on rotating circular disk (29) is from overturning and positioning device (28) contact touching device (56), mechanical type completes first time automatic turning from overturning and positioning device (28), mechanical type forwards lug to from overturning and positioning device (28) and cuts station (7), polishing welding preparation station (8), after welding post (9) is finished the work successively, the mechanical type rotated on rotating circular disk (29) contacts touching device (57) again from overturning and positioning device (28), mechanical type completes second time automatic turning from overturning and positioning device (28), forward export of goods in process of manufacture station (10) work to.
3. lead acid accumulator Automated assembly process units according to claim 1 and 2, is characterized in that pole plate assembly station (1-6) comprises dividing plate paper roll frame (11), positive plate board plug device (12), negative plate board plug device (13), pole plate paper feed parcel shearing device (14), positive pole board slot (15), negative pole board slot (16), positive/negative plate is put together device (17), the horizontal ejecting device of pole plate (18), pole plate vertical thrust slot device (19), base (20), control cabinet (21), insulating barrier paper (22), bracket (23), bottom bracket (24), wherein, dividing plate paper roll frame (11) is on the top of pole plate assembly station, and separator paper paper feed wraps up shearing device (14) and positive pole board slot (15), the below that negative pole board slot (16) is distributed in dividing plate paper roll frame (11) is loaded in bracket (23), pole plate feeding cylinder (26) horizontal arrangement in bracket (23), positive plate board plug device (12), negative plate board plug device (13) is in positive pole board slot (15), the top of negative pole board slot (16) is positioned on the side stand of separator paper volume frame (11), and positive/negative plate is put together device (17), the horizontal ejecting device of pole plate (18) is in positive pole board slot (15), device (17) of putting together with positive/negative plate in the bottom bracket (24) of the below of negative pole board slot (16) links, put together at positive/negative plate the side of device (17) in pole plate left and right flat-removing air cyclinder (27), have track (25) in the side of bottom bracket (24), pole plate vertically enters slot device (19) and is connected with dividing plate paper roll frame (11).
4. lead acid accumulator Automated assembly process units according to claim 1 and 2, it is characterized in that export of goods in process of manufacture station (10) comprises pole plate press-in cylinder (30), cylinder supports frame (31), empty battery case charging roller (32), pole plate press-in top board (33), belt pulley (34), outfeed belt (35), full box propulsion cylinder (40), wherein, cylinder supports frame (31) there is pole plate be pressed into cylinder (30), pole plate press-in top board (33), the bottom of cylinder supports frame (31) is sylphon admission passage (36), sylphon admission passage (36) is paved into for entering box roller (32), the side of sylphon admission passage (36) is full box tapping channel (37), by belt pulley (34), outfeed belt (35) forms, full box propulsion cylinder (40) is on the sidewall of support body.
5. lead acid accumulator Automated assembly process units according to claim 1, is characterized in that outside touching device (56,57) has touching bar (58), touching spring (59).
6. lead acid accumulator Automated assembly process units according to claim 1, it is characterized in that mechanical type comprises front pedestal (41) from overturning and positioning device (28), rear pedestal (42), main shaft (49), pole plate assembling support body (53), in front pedestal (41), (42) are embedded with pedestal unilateral bearing (51 to rear pedestal respectively, 55), in front pedestal (41), rotary power ring (43) is had between rear pedestal (42), position rotating block (45), main shaft (49) is successively through rear pedestal (42), rotary power ring (43), position rotating block (45), front pedestal (41) and pole plate assembles support body (53) and fix and assemble, rotary power ring (43) is embedded with unilateral bearing (52), the dynamic battle pin axle (44) in bottom of rotary power ring (43), position rotating block (45) assembles for fixing with main shaft (49), front pedestal (41), rear pedestal (42) and main shaft (49) are by pedestal unilateral bearing (51, 55) be one-directional rotation, unilateral bearing (52) on rotary power ring (43) and pedestal unilateral bearing (51), (55) one-way movement direction is contrary, rotary stopper pin (46) is rotated by installation shaft (47), the two ends of installation shaft (47) are by front pedestal (41), rear pedestal (42) is fixed, position rotating block (45) there is projection (54), the effect that rotary stopper pin (46) and protruding (54) are engaged in external force is issued to mechanical type from overturning location.
7. lead acid accumulator Automated assembly process units according to claim 6, it is characterized in that mechanical type has the spacing adjustment screw (48) regulating and coordinate with protruding (54) on the rotary stopper pin (46) of overturning and positioning device (28), rotary stopper pin (46) from sagging by gravity, connected by main shaft (49) at front pedestal (41), rear pedestal (42) and is installed on same plane base.
8. lead acid accumulator Automated assembly process units according to claim 6, it is characterized in that mechanical type has 2 ~ 4 projections (54) on the position rotating block (45) of overturning and positioning device, rotary stopper pin (46) rotates under external force and discharges and the coordinating of protruding (54), dynamic ring bearing pin (44) simultaneously on rotary power ring (43) rotates through main shaft (49) under external force and drives position rotating block (45), pole plate assembling support body (53) rotates 180 ° or specific angles, after external force disappears, rely on the pulling force of extension spring (50) and the effect of unilateral bearing (52) single direction rotation to reset by rotary power ring (43), pole plate assembling support body (53) relies on unilateral bearing (51) after rotating, (55) the cooperation location of effect and rotary stopper pin (46).
9. lead acid accumulator Automated assembly process units according to claim 6, it is characterized in that upper point of pole plate assembling support body (53) has grid, specification is corresponding with the plate dimensions loaded in accumulator housing and grid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520292375.XU CN204577534U (en) | 2015-05-08 | 2015-05-08 | Lead acid accumulator Automated assembly process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520292375.XU CN204577534U (en) | 2015-05-08 | 2015-05-08 | Lead acid accumulator Automated assembly process units |
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| Publication Number | Publication Date |
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| CN204577534U true CN204577534U (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520292375.XU Expired - Fee Related CN204577534U (en) | 2015-05-08 | 2015-05-08 | Lead acid accumulator Automated assembly process units |
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| CN (1) | CN204577534U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104852093A (en) * | 2015-05-08 | 2015-08-19 | 镇江市电站辅机厂有限公司 | Automatic assembly production line for lead-acid storage battery |
| CN105977451A (en) * | 2016-07-12 | 2016-09-28 | 浙江兜兰智能设备股份有限公司 | Full-automatic continuous processing device for tubular battery plate |
| EP3336950A1 (en) * | 2016-12-14 | 2018-06-20 | GS Yuasa International Ltd. | A method for connecting a group of electrode plates of a lead-acid battery, a method for manufacturing a lead-acid battery, a lead-acid battery manufactured by the method, and a device for connecting a group of electrode plates of a lead-acid battery |
| CN109193018A (en) * | 2018-08-31 | 2019-01-11 | 广州倬粤动力新能源有限公司 | Process units for carbon fiber battery module |
| CN113103012A (en) * | 2021-04-21 | 2021-07-13 | 亳州联滔电子有限公司 | Automatic welding equipment |
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2015
- 2015-05-08 CN CN201520292375.XU patent/CN204577534U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104852093A (en) * | 2015-05-08 | 2015-08-19 | 镇江市电站辅机厂有限公司 | Automatic assembly production line for lead-acid storage battery |
| CN105977451A (en) * | 2016-07-12 | 2016-09-28 | 浙江兜兰智能设备股份有限公司 | Full-automatic continuous processing device for tubular battery plate |
| CN105977451B (en) * | 2016-07-12 | 2018-12-07 | 浙江兜兰智能设备股份有限公司 | A kind of full-automatic continuous processing device of tubular cells pole plate |
| EP3336950A1 (en) * | 2016-12-14 | 2018-06-20 | GS Yuasa International Ltd. | A method for connecting a group of electrode plates of a lead-acid battery, a method for manufacturing a lead-acid battery, a lead-acid battery manufactured by the method, and a device for connecting a group of electrode plates of a lead-acid battery |
| CN108232097A (en) * | 2016-12-14 | 2018-06-29 | 株式会社杰士汤浅国际 | The connection method and attachment device of the pole plate group of lead accumulator, the manufacturing method of lead accumulator and lead accumulator |
| CN108232097B (en) * | 2016-12-14 | 2023-02-28 | 株式会社杰士汤浅国际 | Method and device for connecting electrode plate groups of lead-acid battery, method for producing lead-acid battery, and lead-acid battery |
| CN109193018A (en) * | 2018-08-31 | 2019-01-11 | 广州倬粤动力新能源有限公司 | Process units for carbon fiber battery module |
| CN113103012A (en) * | 2021-04-21 | 2021-07-13 | 亳州联滔电子有限公司 | Automatic welding equipment |
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