CN204575595U - Hand roller formula steel-plate ultrasound wave inspection car - Google Patents
Hand roller formula steel-plate ultrasound wave inspection car Download PDFInfo
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- CN204575595U CN204575595U CN201520238820.4U CN201520238820U CN204575595U CN 204575595 U CN204575595 U CN 204575595U CN 201520238820 U CN201520238820 U CN 201520238820U CN 204575595 U CN204575595 U CN 204575595U
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Abstract
A kind of Hand roller formula steel-plate ultrasound wave inspection car, comprise car body, multiple path ultrasonic flaw detector, water tank and power supply, the bottom of car body is provided with roller, also comprise the probe cassette accommodating some probes, probe cassette is that flexibility rolls tubular structure, its inside is water environment, and probe cassette to be horizontally installed on the underframe of car body by axis and can advancing forward and roll with car body, pops one's head in as the water logging normal probe of vertically arrangement below axis; Car body is also provided with the control panel being provided with water spray switch, driving probe longitudinal oscillation gauge tap and probe lifting gauge tap, control panel to be connected with probe cassette by governor motion and the probe vertical controlled in probe cassette in steel plate.The utility model is rational in infrastructure, overcomes and reduces steel-plate ultrasound ripple detection operation labour intensity, solve the deficiency that probe rate of wear is high, in testing process, probe does not directly contact with surface of steel plate, reduces the wearing and tearing to probe, substantially increases the serviceable life of probe.
Description
Technical field
The utility model belongs to steel plate inspection car technical field, relates to a kind of Hand roller formula steel-plate ultrasound wave inspection car.
Background technology
Inspection car is crackle or the defect of detection steel plate inside, and traditional steel-plate ultrasound ripple detects and directly detected steel plate by operator's hand hold transducer.Because steel plate area is large, quantity is many, and probe wearing and tearing are excessive, and long-time mechanicalness duplicate detection process easily causes operator tired, and labour intensity is large, and detection speed slows down.
In recent years, researchist develops a lot of inspection car to carrying out steel plate detection, and it passes through multiple ultrasonic probe side by side, and probe wafer and detected surface of steel plate keep good contact to adopt water coincidence mode to ensure.Improve detection speed, reduce labour intensity.This kind of inspection car can the referenced patent number Chinese utility model patent " online multi-channel ultrasonic wave medium plate detection device " (Authorization Notice No. is CN201653988U) that is ZL201020156915.9; The patent No. is the Chinese utility model patent " eight channel ultrasonic steel plate inspection cars " (Authorization Notice No. is CN202101975U) etc. of ZL201120154373.6.But this kind of inspection car all adopts contact pop one's head in, also make skiing type pop one's head in.In order to ensure that ultrasound wave can enter steel plate smoothly, this probe and surface of steel plate close contact.In testing process, probe and surface of steel plate produce sliding friction, and through use after a while, probe heavy wear, itself and steel plate surface of contact produce and be out of shape, and reduce detection sensitivity, produce undetected or flase drop.This expendable wearing and tearing make shorten the serviceable life of popping one's head in, and add testing cost.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of formula of Hand roller efficiently steel-plate ultrasound wave inspection car rational in infrastructure, easy to detect, effectively can avoid probe wearing and tearing, extend serviceable life of popping one's head in.
The utility model solves the problems of the technologies described above adopted technical scheme: a kind of Hand roller formula steel-plate ultrasound wave inspection car, comprise car body and be arranged on the multiple path ultrasonic flaw detector on car body, water tank and power supply, the bottom of car body is provided with roller, it is characterized in that: described inspection car also comprises the probe cassette that accommodates some probes and for driving the driver element of probe longitudinal oscillation, probe cassette is that flexibility rolls tubular structure, its inside is water environment, probe cassette to be horizontally installed on the underframe of car body by axis and can advancing forward and roll with car body, probe is the water logging normal probe of vertically arrangement below axis, car body is also provided with the control panel being provided with water spray switch, driving probe longitudinal oscillation gauge tap and probe lifting gauge tap, control panel to be connected with probe cassette by governor motion and the probe vertical controlled in probe cassette in steel plate.
As improvement, seal roll is equipped with at the two ends of described probe cassette, and the sidepiece of probe cassette is provided with water inlet for controlling water level inside height and freeing port.
As improvement, described seal roll is provided with annular groove, inside arranges O-ring seal.
As improvement, described control panel is joystick type gauge tap, be positioned at the upper end handle position of car body, governor motion comprises the probe cassette link and traction rope that are connected with probe cassette, probe cassette link is horizontally installed on vehicle bottom, is positioned at the top of probe cassette, one end of probe cassette link is connected with vehicle bottom is movable, the other end is connected with control panel by traction rope, during operation, by control panel low-angle lifting probe cassette link, related lifting probe cassette, and then the angular adjustment realizing inner water logging normal probe.
As improvement, described car body is provided with some angle sheaves arranged for traction rope.
Improve, described probe cassette link is connected by one group of spring with between probe cassette again.
Improve, described water tank is arranged on the middle part of car body again, and the rear side of water tank is provided with water spray motor, and one end of water spray motor is connected with water tank by pipeline, and the other end is provided with the rising pipe with water jet, and water jet is corresponding with the position of probe cassette.
Improve again, described multiple path ultrasonic flaw detector is arranged on the front portion of car body, channel ultrasonic instrument is connected with the water logging normal probe in probe cassette by data line, the industrial laptop be connected with channel ultrasonic instrument is also provided with in the upper end of car body, during detection, the ultrasonic signal in water logging normal probe is continuously sent in industrial laptop by channel ultrasonic instrument.
Further improvement, described power supply is accumulator, and accumulator is connected with channel ultrasonic instrument with industrial laptop, control panel, water spray motor, probe by wiring.
Further improvement, described roller is four of symmetrical distribution, and wherein two front wheels are fast pulley, and two rear rollers are angle sheave.
Compared with prior art, the utility model has the advantage of: while artificial promotion inspection car is advanced forward, probe cassette also rolls along with moving ahead, move ahead in process at inspection car, some probes side by side realize linear scanning, scanning is even, adopt four-wheel walking mode can implement steel plate large area neatly to detect, greatly reduce operating personnel's labor capacity.The utility model is rational in infrastructure, overcomes and reduces steel-plate ultrasound ripple detection operation labour intensity, solve the deficiency that probe rate of wear is high, in testing process, probe does not directly contact with surface of steel plate, reduces the wearing and tearing to probe, substantially increases the serviceable life of probe.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the side view of Fig. 1.
Embodiment
Below in conjunction with accompanying drawing embodiment, the utility model is described in further detail.
As shown in the figure, a kind of Hand roller formula steel-plate ultrasound wave inspection car, comprise car body 1 and be arranged on the multiple path ultrasonic flaw detector 4 on car body 1, water tank 5, power supply 6, industrial laptop 7, control panel 8, parts such as water spray motor 10 grade, inspection car also comprises the probe cassette 2 that accommodates some probes 21 and for driving the driver element of probe 21 longitudinal oscillation, probe cassette 2 rolls tubular structure for flexibility, its inside is water environment, probe cassette 2 to be horizontally installed on the underframe of car body 1 by axis 22 and can advancing forward and roll with car body 1, probe 21 is the water logging normal probe of vertically arrangement below axis, in order to increase sealing, at the two ends of probe cassette 2, seal roll is housed, seal roll is provided with annular groove, inside O-ring seal is set, the sidepiece of probe cassette 2 is provided with water inlet for controlling water level inside height and freeing port, control panel 8 is joystick type gauge tap, be arranged on the upper end handle position of car body 1, control panel 8 comprises water spray switch, flow switch, drive probe longitudinal oscillation gauge tap and probe lifting gauge tap, the probe cassette link 9 be connected with probe cassette 2 is also provided with in the bottom of car body 1, probe cassette link 9 is horizontally installed on bottom car body 1, be positioned at the top of probe cassette 2, one end of probe cassette link 9 is connected with movable bottom car body 1, the other end is connected with control panel 8 by traction rope 11, car body 1 is provided with some angle sheaves 13 arranged for traction rope 11, during operation, by control panel 8 low-angle lifting probe cassette link 9, related lifting probe cassette 2, and then realize the angular adjustment of inner water logging normal probe 22 and control probe 22 perpendicular to steel plate, in order to shock-absorbing, be connected by one group of spring 14 between probe cassette link 9 with probe cassette 2, water tank 5 is arranged on the middle part of car body 1, the rear side of water tank 5 is provided with water spray motor 10, one end of water spray motor 10 is connected with water tank 5 by pipeline 101, the other end is provided with the rising pipe 102 with water jet 103, water jet 103 is corresponding with the position of probe cassette 2, when motor 10 of spraying water works, internal water constantly sprays from water jet 103, spray to probe cassette 2 outer, wetting action is played to probe cassette 2 surface, multiple path ultrasonic flaw detector 4 is arranged on the front portion of car body 1, channel ultrasonic instrument 4 is connected with the probe 21 in probe cassette 2 by data line, industrial laptop 7 is arranged on and is connected with channel ultrasonic instrument 4 in the upper end of car body 1, during detection, ultrasonic signal in probe 21 is continuously sent in industrial laptop 7 by channel ultrasonic instrument 4, power supply 6 is moveable accumulator, accumulator by wiring and industrial laptop 7, control panel 8, motor 10 of spraying water, popping one's head in 2 is connected with channel ultrasonic instrument 4, the bottom of car body 1 is provided with roller 12, and roller 12 is four of symmetrical distribution, and wherein two front wheels are fast pulley, and two rear rollers are angle sheave.
Specific works process: regulate probe 21 angle by control panel 8, determine perpendicular to steel plate, open water spray motor 10, water is made constantly to spray to probe cassette 2 surface, testing staff opens industrial laptop 7 and channel ultrasonic instrument 4, promote inspection car and do the scanning of bow font at surface of steel plate, 4, channel ultrasonic instrument carries out collection to the data that probe 21 detects and sends to industrial laptop 7 in real time, professional software on industrial laptop 7 stores data and shows, and record can be carried out to the defect found by displacement encoder etc., power supply 6 pairs of industrial laptops 7, control panel 8, water spray motor 10, probe 21, channel ultrasonic instrument 4 is powered.
Claims (10)
1. a Hand roller formula steel-plate ultrasound wave inspection car, comprise car body and be arranged on multiple path ultrasonic flaw detector, water tank and the power supply on car body, the bottom of car body is provided with roller, it is characterized in that: described inspection car also comprises the probe cassette that accommodates some probes and for driving the driver element of probe longitudinal oscillation, probe cassette is that flexibility rolls tubular structure, its inside is water environment, probe cassette to be horizontally installed on the underframe of car body by axis and can advancing forward and roll with car body, pops one's head in as the water logging normal probe of vertically arrangement below axis; Car body is also provided with the control panel being provided with water spray switch, driving probe longitudinal oscillation gauge tap and probe lifting gauge tap, control panel to be connected with probe cassette by governor motion and the probe vertical controlled in probe cassette in steel plate.
2. Hand roller formula steel-plate ultrasound wave inspection car according to claim 1, is characterized in that: seal roll is equipped with at the two ends of described probe cassette, and the sidepiece of probe cassette is provided with water inlet for controlling water level inside height and freeing port.
3. Hand roller formula steel-plate ultrasound wave inspection car according to claim 2, is characterized in that: described seal roll is provided with annular groove, inside arranges O-ring seal.
4. Hand roller formula steel-plate ultrasound wave inspection car according to claim 1, it is characterized in that: described control panel is joystick type gauge tap, be positioned at the upper end handle position of car body, governor motion comprises the probe cassette link and traction rope that are connected with probe cassette, probe cassette link is horizontally installed on vehicle bottom, be positioned at the top of probe cassette, one end of probe cassette link is connected with vehicle bottom is movable, the other end is connected with control panel by traction rope, during operation, by control panel low-angle lifting probe cassette link, related lifting probe cassette, and then realize the angular adjustment of inner water logging normal probe.
5. Hand roller formula steel-plate ultrasound wave inspection car according to claim 4, is characterized in that: described car body is provided with some angle sheaves arranged for traction rope.
6. Hand roller formula steel-plate ultrasound wave inspection car according to claim 4, is characterized in that: described probe cassette link is connected by one group of spring with between probe cassette.
7. the Hand roller formula steel-plate ultrasound wave inspection car according to the arbitrary claim of claim 1 to 6, it is characterized in that: described water tank is arranged on the middle part of car body, the rear side of water tank is provided with water spray motor, one end of water spray motor is connected with water tank by pipeline, the other end is provided with the rising pipe with water jet, and water jet is corresponding with the position of probe cassette.
8. the Hand roller formula steel-plate ultrasound wave inspection car according to the arbitrary claim of claim 1 to 6, it is characterized in that: described multiple path ultrasonic flaw detector is arranged on the front portion of car body, channel ultrasonic instrument is connected with the water logging normal probe in probe cassette by data line, the industrial laptop be connected with channel ultrasonic instrument is also provided with in the upper end of car body, during detection, the ultrasonic signal in water logging normal probe is continuously sent in industrial laptop by channel ultrasonic instrument.
9. Hand roller formula steel-plate ultrasound wave inspection car according to claim 8, it is characterized in that: described power supply is accumulator, accumulator is connected with channel ultrasonic instrument with industrial laptop, control panel, water spray motor, probe by wiring.
10. the Hand roller formula steel-plate ultrasound wave inspection car according to the arbitrary claim of claim 1 to 6, is characterized in that: described roller is four of symmetrical distribution, and wherein two front wheels are fast pulley, and two rear rollers are angle sheave.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520238820.4U CN204575595U (en) | 2015-04-20 | 2015-04-20 | Hand roller formula steel-plate ultrasound wave inspection car |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520238820.4U CN204575595U (en) | 2015-04-20 | 2015-04-20 | Hand roller formula steel-plate ultrasound wave inspection car |
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| Publication Number | Publication Date |
|---|---|
| CN204575595U true CN204575595U (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520238820.4U Expired - Fee Related CN204575595U (en) | 2015-04-20 | 2015-04-20 | Hand roller formula steel-plate ultrasound wave inspection car |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106546613A (en) * | 2016-10-21 | 2017-03-29 | 钟立朋 | A kind of steel plate inspection detector |
| CN106970154A (en) * | 2017-04-21 | 2017-07-21 | 中国科学院声学研究所 | A kind of wheel seach unit pushing device and method of adjustment |
| CN108956761A (en) * | 2017-05-23 | 2018-12-07 | 浙江工商职业技术学院 | Steel plate all standing ultrasonic detection device and method |
| CN109613124A (en) * | 2018-12-05 | 2019-04-12 | 鞍钢股份有限公司 | A kind of steel plate automatic ultrasonic testing device and detection method |
| CN109799289A (en) * | 2019-03-07 | 2019-05-24 | 中钢集团西安重机有限公司 | It is a kind of suitable for large area or the failure detector of batch steel plate inspection |
| CN111351837A (en) * | 2018-12-20 | 2020-06-30 | 核动力运行研究所 | Heat transfer pipe inspection probe positioning device of heat exchanger |
-
2015
- 2015-04-20 CN CN201520238820.4U patent/CN204575595U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106546613A (en) * | 2016-10-21 | 2017-03-29 | 钟立朋 | A kind of steel plate inspection detector |
| CN106970154A (en) * | 2017-04-21 | 2017-07-21 | 中国科学院声学研究所 | A kind of wheel seach unit pushing device and method of adjustment |
| CN106970154B (en) * | 2017-04-21 | 2024-01-23 | 中国科学院声学研究所 | Wheel type probe pushing device and adjusting method |
| CN108956761A (en) * | 2017-05-23 | 2018-12-07 | 浙江工商职业技术学院 | Steel plate all standing ultrasonic detection device and method |
| CN108956761B (en) * | 2017-05-23 | 2020-12-25 | 浙江工商职业技术学院 | Steel plate full-coverage ultrasonic detection device and method |
| CN109613124A (en) * | 2018-12-05 | 2019-04-12 | 鞍钢股份有限公司 | A kind of steel plate automatic ultrasonic testing device and detection method |
| CN111351837A (en) * | 2018-12-20 | 2020-06-30 | 核动力运行研究所 | Heat transfer pipe inspection probe positioning device of heat exchanger |
| CN109799289A (en) * | 2019-03-07 | 2019-05-24 | 中钢集团西安重机有限公司 | It is a kind of suitable for large area or the failure detector of batch steel plate inspection |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150819 Termination date: 20170420 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |