CN204566333U - A kind of special-shaped ceramics brick shaping mould - Google Patents
A kind of special-shaped ceramics brick shaping mould Download PDFInfo
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- CN204566333U CN204566333U CN201520244369.7U CN201520244369U CN204566333U CN 204566333 U CN204566333 U CN 204566333U CN 201520244369 U CN201520244369 U CN 201520244369U CN 204566333 U CN204566333 U CN 204566333U
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- hornblock
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Abstract
The utility model discloses a kind of special-shaped ceramics brick shaping mould, belong to powder field shaping technique, it comprises center, center offers the inner chamber that cross section is quadrangle, each angle of quadrangle is right angle, be characterised in that: the side wall angle portion of inner chamber is provided with hornblock, and the sidewall of hornblock and inner chamber surrounds die cavity jointly.This mould installs hornblock mode owing to adopting additional in the center of traditional structure, the sidewall of hornblock and inner chamber surrounds the die cavity of special-shaped ceramics brick jointly, thus the difficulty greatly reduced in prior art when the embedded SMA actuators of center being become abnormity, make the sidewall of the center line of side plate installing hole and center perpendicular simultaneously, identical with the processing method of traditional side plate installing hole, technology maturation, thus be convenient to processing; Hornblock then accurately can be obtained by technology such as milling limit ripe in prior art or Linear cut as independently less entity, is convenient to the shape controlling die cavity.
Description
Technical field
The utility model belongs to powder field shaping technique, is specifically related to a kind of special-shaped ceramics brick shaping mould.
Background technology
Along with improving constantly of living standard, people are to the demand of home decoration also variation day by day.Ceramic Tiles, as environmental protection building material, becomes the first-selection of house fitting-up already.But traditional Ceramic Tiles overwhelming majority is square or rectangular, and shape matching is single, can not meet people's day by day diversified demand.
Ceramic tile production enterprise is in order to widen market, and Promote Competitive, develops a kind of orthohexagonal Ceramic Tiles.This pottery dress is the same with traditional ceramics brick, and be that press ceramic powder is shaping in the die cavity of mould, its profile and size are that the die cavity of pattern tool controls.Mould therefor is also the pattern of using traditional ceramics brick shaping mould, and as shown in Figure 1, the embedded SMA actuators by center 1 becomes regular hexagon, on each sidewall of inner chamber, then installs side plate 3 form orthohexagonal die cavity 4.In the process that this kind of mould uses in reality, there are the following problems:
The inner chamber of 1, traditional center 1 is with slotting cutter processing on gantry mill, and embedded SMA actuators be become regular hexagon, center 1 just must turn 60 degree on the table, and such center 1 will exceed workbench and cannot get through gantry, cannot process.
2, because each side wall angle of regular hexagon inner chamber is 120 degree, be difficult to reach and more adequately control, cause shaping Ceramic Tiles not to be regular hexagon, can not closely be connected between each Ceramic Tiles, affect decorative effect, limit the propagation and employment of regular hexagon Ceramic Tiles.
3, this kind of mould needs installing hole 2 center of side plate 3 to become 60 degree of angles with the lateral wall of center 1, or installing hole 2 center of side plate 3 becomes 60 degree of angles with its sidewall, be difficult to reach accurate control, affect the setting angle of side plate 3, considerably increase the difficulty of processing of side plate installing hole 2.
The problems referred to above have more than the individual sex chromosome mosaicism of the mould existence being regular hexagon Ceramic Tiles, but are different from traditional square or the common problem existing for rectangular special-shaped ceramics brick shaping mould.
Can therefore, develop a special-shaped ceramics brick shaping mould, be the matter of utmost importance that realize the production of special-shaped ceramics brick.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of special-shaped ceramics brick shaping mould, can reduce it and prepare difficulty and the shaping profile improving die cavity.
For solving the problems of the technologies described above, the technical solution of the utility model is: design a kind of special-shaped ceramics brick shaping mould, comprise center, center offers the inner chamber that cross section is quadrangle, each angle of quadrangle is right angle, it is characterized in that: the side wall angle portion of inner chamber is provided with hornblock, and the sidewall of hornblock and inner chamber surrounds die cavity jointly.
Preferably, be also provided with strip side plate in described inner chamber, strip side plate and hornblock surround die cavity jointly.
Preferably, the sidewall of described die cavity is provided with alloy loxosis outward-dipping from bottom to top.
Preferably, the bottom of described center inwall is provided with boss, and hornblock or strip side plate are fixed on boss.
Preferably, also comprise jockey, the top of described jockey is fixedly connected with hornblock or strip side plate, bottom is fixedly connected with boss.
Preferably, described jockey is bolt or pin.
Compared with prior art, the beneficial effects of the utility model are:
1, in the center of traditional structure, hornblock mode is installed because the utility model adopts additional, the sidewall of hornblock and inner chamber surrounds the die cavity of special-shaped ceramics brick jointly, thus the difficulty greatly reduced in prior art when the embedded SMA actuators of center being become abnormity, make the sidewall of the center line of side plate installing hole and center perpendicular simultaneously, identical with the processing method of traditional side plate installing hole, technology maturation, thus be convenient to processing; Hornblock then accurately can be obtained by technology such as milling limit ripe in prior art or Linear cut as independently less entity, is convenient to the shape controlling die cavity.
2, owing to being also provided with strip side plate in inner chamber, strip side plate and hornblock surround die cavity jointly, and on the one hand along with the prolongation of die cavity service time, the sidewall of die cavity is worn gradually, only need when may wear to a certain degree to change corresponding strip side plate or hornblock, whole center need not be changed; On the other hand by adjustment hornblock and strip side plate in the relative installation of center, carry out the shape accurately controlling die cavity further.
3, because the sidewall of die cavity is provided with alloy loxosis outward-dipping from bottom to top, make die cavity there is certain up big and down small pattern draft, be convenient to adobe depanning, alloy loxosis enhances the anti-wear performance of strip side plate and hornblock simultaneously.
4, the mode owing to adopting center and hornblock or strip side plate to fix, the sidewall being convenient to realize center and strip side plate and hornblock relative up and down fixing, greatly reduces in prior art by difficulty that key fixes.
5, the utility model structure is simple, accurately can ensure the profile of die cavity, improves the Forming Quality of Ceramic Tiles further, is convenient in industry apply.
Accompanying drawing explanation
Fig. 1 is the structural representation of prior art;
Fig. 2 is the structural representation of embodiment;
Fig. 3 is the A-A sectional view of Fig. 2;
Fig. 4 is the zoomed-in view of local I in Fig. 3;
Fig. 5 is the machining sketch chart one of hornblock;
Fig. 6 is the machining sketch chart two of hornblock.
Mark in figure: 1, center; 2, installing hole; 3, side plate; 4, die cavity; 5, center; 6, inner chamber; 7, hornblock; 8, strip side plate; 9, alloy loxosis; 10, projection; 11, die cavity; 12, bolt; 13, charging conduit.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail.
The utility model is by above and below when being in using state, corresponding orientation is up and down defined as successively; Side near die cavity 11 center is defined as inner side, correspondingly the opposite side away from die cavity 11 center is defined as outside.
In this embodiment for regular hexagon ceramic tile molding die.
As shown in Figure 2, the utility model offers the inner chamber 6 that cross section is quadrangle on center 5, wherein each angle of quadrangle is right angle, and in the angle portion of two adjacent walls of inner chamber 6, hornblock 7 is installed, the hypotenuse length of side of hornblock 7 is equal with the length of side of regular hexagon Ceramic Tiles, and alloy loxosis 9 outward-dipping is from bottom to top provided with on the hypotenuse place sidewall of hornblock 7, the sidewall of inner chamber 6 is also provided with strip side plate 8, the length of side of strip side plate 8 is equal with the length of side of regular hexagon Ceramic Tiles, the inwall of strip side plate 8 is also provided with alloy loxosis 9 outward-dipping from bottom to top, strip side plate 8 and hornblock 7 surround orthohexagonal die cavity 11 jointly.
For the ease of realizing hornblock 7 and the up and down location of strip side plate 8 in center 5, as shown in Figure 3, be also provided with boss in the bottom of center 5 inwall, the outer wall bottom of hornblock 7 and strip side plate 8 is provided with groove, and groove is equipped with mutually with boss.Between center 5 and hornblock 7, and also fixed by bolt 12 between center 5 and strip side plate 8, the top of bolt 12 is fixedly connected with hornblock 7 or strip side plate 8, bottom is fixedly connected with boss.So, hornblock 7 and while adopting prior art to carry out located lateral between strip side plate 8 and center 5, also achieves longitudinal relative positioning.
Fall for the ease of unnecessary powder, lower mold core is prevented to be stuck in die cavity 11, as shown in Figure 4, the inwall of strip side plate 8 or hornblock 7 all offers the charging conduit 13 that the degree of depth is 0.1 ~ 10 ㎜, specifically can preferably 0.1 ㎜, 5 ㎜ and 10 ㎜, the roof of charging conduit 13 is positioned at the below of alloy loxosis 9 lower end.
The concrete preparation method of this mould is as follows:
(1) center 5 is processed: on center 5, process the first inner chamber that cross section is quadrangle, each angle of quadrangle is right angle, and the first inner chamber runs through whole center 5; Then process the second inner chamber in the periphery of the first inner chamber, on face and each limit of its end face of determining that the second inner chamber is opened in center 5 parallels with the corresponding sides of the first inner chamber, and the second inner chamber is only machined to the certain thickness of center 5.So, the faulting of slab ends between the first inner chamber and the second inner chamber is utilized to form boss.
(2) hornblock 7 is processed: processing cuboid, as shown in Figure 5, and cut along the diagonal plane of cuboid, obtained hornblock 7, the hypotenuse of hornblock 7 and the length of side of special-shaped ceramics brick adapt, as shown in Figure 6, during the sidewall at the hypotenuse place of milling hornblock 7, the right-angle side of two hornblock 7 correspondences can be adopted to lean against mode together, facilitate the processing of hornblock 7; The sidewall at hypotenuse place arranges the alloy loxosis 9 from bottom to top in outside outward-dipping shape; Also on the sidewall at the right-angle side place of hornblock 7, offer groove;
(3) strip side plate 8 is processed: the height of strip side plate 8 and the height of center 5 adapt, length is equal with the length of side of regular hexagon Ceramic Tiles, thickness and traditional ceramics bricks die side plate uniform thickness used, also arrange the alloy loxosis 9 from bottom to top in outside outward-dipping shape on the inwall of strip side plate 8; The outer wall of strip side plate 8 offers groove;
(4) mould assembling: by hornblock 7 obtained in step (2) by groove and projection 10 phase be equipped be arranged on step (1) process after each bight of center 5, by strip side plate 8 obtained in step (3) by the mode that groove is equipped with projection 10 phase be arranged on step (1) process after center 5 sidewall on, make hornblock 7 and strip side plate 8 jointly surround orthohexagonal die cavity 11.Also realize transverse direction between hornblock 7 with center 5 and between strip side plate 8 and center 5 with longitudinal relative fixing by bolt 12.Also by strip side plate 8 and the adjustment in gap between hornblock 7 and center 5 inwall, the size of further accurate adjustment die cavity 11 and profile.
Usage of the present utility model is identical with the mould of traditional ceramics brick, is all to drive in upper mold core and lower mold core press-in die cavity 11 by hydraulic press, ceramic powder press-formed by die cavity 11, and in this not go into detail.
Adopt bolt 12 as hornblock 7 and center 5 in above-described embodiment, and the jockey between strip side plate 8 and center 5, pin etc. certainly also can be selected as concrete jockey.In addition, the special-shaped ceramics that said method can also be adopted to prepare other shape dresses up mould, shape and the relative position to each other of hornblock 7 is just changed according to the concrete shape of special-shaped ceramics brick, and shape and the position of strip side plate 8 is determined according to the demand of die cavity 11, even can without strip side plate 8.
The above, it is only preferred embodiment of the present utility model, be not restriction the utility model being made to other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the Equivalent embodiments of equivalent variations.But everyly do not depart from technical solutions of the utility model content, any simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present utility model, still belong to the protection domain of technical solutions of the utility model.
Claims (6)
1. a special-shaped ceramics brick shaping mould, comprises center, center offers the inner chamber that cross section is quadrangle, and each angle of quadrangle is right angle, it is characterized in that: the side wall angle portion of inner chamber is provided with hornblock, and the sidewall of hornblock and inner chamber surrounds die cavity jointly.
2. according to special-shaped ceramics brick shaping mould according to claim 1, it is characterized in that: be also provided with strip side plate in described inner chamber, strip side plate and hornblock surround die cavity jointly.
3. according to special-shaped ceramics brick shaping mould according to claim 2, it is characterized in that: the sidewall of described die cavity is provided with alloy loxosis outward-dipping from bottom to top.
4., according to the arbitrary described special-shaped ceramics brick shaping mould of claims 1 to 3, it is characterized in that: the bottom of described center inwall is provided with boss, hornblock or strip side plate are fixed on boss.
5. according to special-shaped ceramics brick shaping mould according to claim 4, it is characterized in that: also comprise jockey, the top of described jockey is fixedly connected with hornblock or strip side plate, bottom is fixedly connected with boss.
6. according to special-shaped ceramics brick shaping mould according to claim 5, it is characterized in that: described jockey is bolt or pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520244369.7U CN204566333U (en) | 2015-04-22 | 2015-04-22 | A kind of special-shaped ceramics brick shaping mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520244369.7U CN204566333U (en) | 2015-04-22 | 2015-04-22 | A kind of special-shaped ceramics brick shaping mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204566333U true CN204566333U (en) | 2015-08-19 |
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ID=53859019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520244369.7U Withdrawn - After Issue CN204566333U (en) | 2015-04-22 | 2015-04-22 | A kind of special-shaped ceramics brick shaping mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204566333U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723443A (en) * | 2015-04-22 | 2015-06-24 | 张龙宜 | Special-shaped ceramic tile forming mold and manufacturing method thereof |
| CN112297191A (en) * | 2020-09-21 | 2021-02-02 | 佛山市恒虹陶瓷有限公司 | One-step forming method of hollow-out and special-shaped ceramic rock plate |
| CN113070982A (en) * | 2021-05-07 | 2021-07-06 | 杨强 | Heat-preservation composite aerated brick forming device |
-
2015
- 2015-04-22 CN CN201520244369.7U patent/CN204566333U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723443A (en) * | 2015-04-22 | 2015-06-24 | 张龙宜 | Special-shaped ceramic tile forming mold and manufacturing method thereof |
| CN104723443B (en) * | 2015-04-22 | 2017-06-06 | 淄博沃德机械科技有限公司 | A kind of special-shaped ceramics brick shaping mould and preparation method thereof |
| CN112297191A (en) * | 2020-09-21 | 2021-02-02 | 佛山市恒虹陶瓷有限公司 | One-step forming method of hollow-out and special-shaped ceramic rock plate |
| CN113070982A (en) * | 2021-05-07 | 2021-07-06 | 杨强 | Heat-preservation composite aerated brick forming device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150819 Effective date of abandoning: 20170606 |