CN204545590U - A kind of engine valve guide bush hole machined reamer - Google Patents

A kind of engine valve guide bush hole machined reamer Download PDF

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Publication number
CN204545590U
CN204545590U CN201520216451.9U CN201520216451U CN204545590U CN 204545590 U CN204545590 U CN 204545590U CN 201520216451 U CN201520216451 U CN 201520216451U CN 204545590 U CN204545590 U CN 204545590U
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reamer
edge
sword
connecting rod
valve guide
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CN201520216451.9U
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曹益
张庆
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TAICANG RUIDING PRECISION MACHINERY TECHNOLOGY Co Ltd
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TAICANG RUIDING PRECISION MACHINERY TECHNOLOGY Co Ltd
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Abstract

本实用新型公开了一种柴油机气门导管孔加工铰刀,包括:铰刀刀头、连接杆和夹持柄,所述铰刀刀头和连接杆之间还设置有一节支撑导杆,所述铰刀刀头包括不等分且依次螺旋设置的第一挤光刃、第一铰刀刃、第二挤光刃、第二铰刀刃、第三铰刀刃和第四铰刀刃,所述第一挤光刃、第一铰刀刃、第二挤光刃、第二铰刀刃、第三铰刀刃和第四铰刀刃侧面上分别设置有与中心冷却液孔相连通的出液孔。通过上述方式,本实用新型所述的柴油机气门导管孔加工铰刀,减少了高速工作环境下的振动,提高被加工孔粗糙度,分散型内部冷却液供给系统,可以用较高的切削速度进行加工,加工效率高,使用寿命长。

The utility model discloses a reamer for machining a valve guide hole of a diesel engine, which comprises: a reamer head, a connecting rod and a clamping handle, and a supporting guide rod is arranged between the reamer head and the connecting rod, the The reamer head includes a first reamer edge, a first reamer edge, a second reamer edge, a second reamer edge, a third reamer edge, and a fourth reamer edge that are not equally divided and spirally arranged in sequence. Liquid outlet holes communicating with the central coolant hole are respectively arranged on the sides of the squeeze edge, the first reamer edge, the second squeeze edge, the second reamer edge, the third reamer edge and the fourth reamer edge. Through the above-mentioned method, the reamer for processing the valve guide hole of the diesel engine described in the utility model reduces the vibration under the high-speed working environment, improves the roughness of the processed hole, and the dispersed internal coolant supply system can be carried out at a higher cutting speed. Processing, high processing efficiency and long service life.

Description

一种柴油机气门导管孔加工铰刀A kind of reamer for machining valve guide hole of diesel engine

技术领域 technical field

本实用新型涉及铰刀设计领域,特别是涉及一种柴油机气门导管孔加工铰刀。 The utility model relates to the field of reamer design, in particular to a reamer for machining a valve guide hole of a diesel engine.

背景技术 Background technique

柴油发动机关键零件缸盖的气门导管孔尺寸精度要求高,需要铰刀进行加工,而采用传统铰刀进行加工时,需要增加预孔铰刀,多次加工刀具的同心度难以保证,加工的稳定性差,加工效率低。 The valve guide hole of the cylinder head, a key part of a diesel engine, requires high dimensional accuracy and requires a reamer for processing. However, when using a traditional reamer for processing, a pre-hole reamer needs to be added. It is difficult to guarantee the concentricity of the multiple processing tools, and the processing is stable. Poor performance and low processing efficiency.

另外,由于缸盖的气门导管孔材质为特殊粉末冶金材料,耐磨性极高,对刀具寿命影响很大,传统铰刀使用需要频繁换刀,导致使用传统工艺加工废品率高,耗时耗力。 In addition, because the material of the valve guide hole of the cylinder head is a special powder metallurgy material, which has high wear resistance and has a great impact on the tool life, the use of traditional reamers requires frequent tool changes, resulting in high scrap rates and time-consuming processing using traditional processes force.

实用新型内容 Utility model content

本实用新型主要解决的技术问题是提供一种无需预孔的、高效、高精度柴油机气门导管孔加工铰刀。 The technical problem mainly solved by the utility model is to provide a high-efficiency and high-precision diesel engine valve guide hole machining reamer without pre-hole.

为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种柴油机气门导管孔加工铰刀,包括:铰刀刀头、连接杆和夹持柄,所述连接杆设置在铰刀刀头和夹持柄之间,所述铰刀刀头和连接杆之间还设置有一节支撑导杆,所述铰刀刀头、支撑导杆、连接杆和夹持柄中设置有贯通的中心冷却液孔,所述铰刀刀头包括不等分且依次螺旋设置的第一挤光刃、第一铰刀刃、第二挤光刃、第二铰刀刃、第三铰刀刃和第四铰刀刃,所述第一挤光刃、第一铰刀刃、第二挤光刃、第二铰刀刃、第三铰刀刃和第四铰刀刃侧面上分别设置有与中心冷却液孔相连通的出液孔。 In order to solve the above-mentioned technical problems, a technical solution adopted by the utility model is to provide a reamer for processing the valve guide hole of a diesel engine, including: a reamer head, a connecting rod and a clamping handle, and the connecting rod is arranged on the reamer Between the head and the clamping handle, there is also a supporting guide rod between the reamer bit and the connecting rod, and a through-hole is arranged in the reamer bit, supporting guide rod, connecting rod and the clamping handle The central coolant hole, the reamer head includes the first squeeze edge, the first reamer edge, the second squeeze edge, the second reamer edge, the third reamer edge and the fourth reamer which are not equally divided and spirally arranged in sequence For the cutting edge, the sides of the first squeeze edge, the first reamer edge, the second squeeze edge, the second reamer edge, the third reamer edge and the fourth reamer edge are respectively provided with liquid outlets communicating with the central coolant hole. hole.

在本实用新型一个较佳实施例中,所述支撑导杆的直径大于连接杆的直径。 In a preferred embodiment of the utility model, the diameter of the support guide rod is larger than the diameter of the connecting rod.

在本实用新型一个较佳实施例中,所述中心冷却液孔在铰刀刀头外部设置了封堵盖。 In a preferred embodiment of the utility model, the central coolant hole is provided with a blocking cover outside the reamer head.

在本实用新型一个较佳实施例中,所述第一挤光刃与第一铰刀刃之间的角度为58°,所述第一铰刀刃与第二挤光刃之间的角度为63°,所述第二挤光刃与第二铰刀刃之间的角度为58°、所述第二铰刀刃与第三铰刀刃之间的角度为59°,所述第三铰刀刃与第四铰刀刃之间的角度为59°,所述第四铰刀刃与第一挤光刃之间的角度为63°。 In a preferred embodiment of the present invention, the angle between the first reamer edge and the first reamer edge is 58°, and the angle between the first reamer edge and the second reamer edge is 63° , the angle between the second squeeze edge and the second reamer edge is 58°, the angle between the second reamer edge and the third reamer edge is 59°, the third reamer edge and the fourth reamer edge The angle between the cutting edges is 59°, and the angle between the fourth reamer edge and the first squeezing edge is 63°.

在本实用新型一个较佳实施例中,所述夹持柄的直径大于连接杆的直径。 In a preferred embodiment of the present invention, the diameter of the clamping handle is larger than that of the connecting rod.

本实用新型的有益效果是:本实用新型指出的一种柴油机气门导管孔加工铰刀,增加了支撑导杆,方便外部部件的旋转夹持以提高强度和稳定性,第一铰刀刃、第二铰刀刃、第三铰刀刃和第四铰刀刃负责铰孔,第一挤光刃和第二挤光刃负责挤圆,提高孔壁的光洁度,可以不需要增加预孔铰刀,直接精铰气门导管孔,另外,采用6刃不等分齿分布错齿修光刃技术,减少铰刀在高速工作环境下的振动,提高被加工孔粗糙度,分散型内部冷却液供给系统,可以用较高的切削速度进行加工,加工效率高,使用寿命高。 The beneficial effect of the utility model is: a kind of diesel engine valve guide hole processing reamer pointed out by the utility model has increased the support guide rod, which is convenient for the rotation and clamping of the external parts to improve the strength and stability, the first reamer blade, the second The reamer edge, the third reamer edge and the fourth reamer edge are responsible for reaming the hole, the first smoothing edge and the second smoothing edge are responsible for squeezing the circle, improving the smoothness of the hole wall, and can directly fine ream the valve without adding a pre-hole reamer In addition, the 6-blade unequal tooth distribution staggered wiper blade technology is used to reduce the vibration of the reamer in the high-speed working environment and improve the roughness of the processed hole. The dispersed internal coolant supply system can be used at a higher High cutting speed for processing, high processing efficiency and long service life.

附图说明 Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中: In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:

图1是本实用新型一种柴油机气门导管孔加工铰刀一较佳实施例的结构示意图; Fig. 1 is a structural schematic diagram of a preferred embodiment of a reamer for machining a valve guide hole of a diesel engine according to the present invention;

图2是图1的左视放大图; Figure 2 is an enlarged left view of Figure 1;

图3是图1的立体图; Fig. 3 is a perspective view of Fig. 1;

图4是图3中A部分的放大图。 FIG. 4 is an enlarged view of part A in FIG. 3 .

具体实施方式 Detailed ways

下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。 The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1至图4,本实用新型实施例包括: Please refer to Fig. 1 to Fig. 4, the utility model embodiment comprises:

一种柴油机气门导管孔加工铰刀,包括:铰刀刀头1、连接杆3和夹持柄4,所述连接杆3设置在铰刀刀头1和夹持柄4之间,所述铰刀刀头1和连接杆3之间还设置有一节支撑导杆2,所述支撑导杆2的直径大于连接杆3的直径,强度高,方便外部部件的夹持以提高加工时的强度和旋转稳定性。 A reamer for processing a valve guide hole of a diesel engine, comprising: a reamer head 1, a connecting rod 3 and a clamping handle 4, the connecting rod 3 is arranged between the reamer head 1 and the clamping handle 4, the reamer There is also a supporting guide rod 2 between the cutter head 1 and the connecting rod 3, the diameter of the supporting guide rod 2 is larger than that of the connecting rod 3, and the strength is high, which is convenient for clamping of external parts to improve the strength during processing and rotational stability.

所述铰刀刀头1包括不等分且依次螺旋设置的第一挤光刃11、第一铰刀刃12、第二挤光刃13、第二铰刀刃14、第三铰刀刃15和第四铰刀刃16,采用6刃不等分齿分布错齿修光刃技术,减少铰刀在高速工作环境下的振动,提高被加工孔粗糙度。所述第一挤光刃11与第一铰刀刃12之间的角度为58°,所述第一铰刀刃12与第二挤光刃13之间的角度为63°,所述第二挤光刃13与第二铰刀刃14之间的角度为58°、所述第二铰刀刃14与第三铰刀刃15之间的角度为59°,所述第三铰刀刃15与第四铰刀刃16之间的角度为59°,所述第四铰刀刃16与第一挤光刃11之间的角度为63°。 The reamer head 1 includes a first squeeze edge 11, a first reamer edge 12, a second squeeze edge 13, a second reamer edge 14, a third reamer edge 15 and a fourth edge The reamer blade 16 adopts the technology of 6 blades with unequal tooth distribution and staggered tooth wiper blade technology, which reduces the vibration of the reamer in the high-speed working environment and improves the roughness of the processed hole. The angle between the first squeeze edge 11 and the first reamer edge 12 is 58°, the angle between the first reamer edge 12 and the second squeeze edge 13 is 63°, and the second squeeze edge The angle between the edge 13 and the second reamer edge 14 is 58°, the angle between the second reamer edge 14 and the third reamer edge 15 is 59°, and the third reamer edge 15 and the fourth reamer edge 16 The angle between them is 59°, and the angle between the fourth reamer edge 16 and the first squeezer edge 11 is 63°.

所述铰刀刀头1、支撑导杆2、连接杆3和夹持柄4中设置有贯通的中心冷却液孔5,所述第一挤光刃11、第一铰刀刃12、第二挤光刃13、第二铰刀刃14、第三铰刀刃15和第四铰刀刃16侧面上分别设置有与中心冷却液孔5相连通的出液孔17。组成分散型内部冷却液供给系统,可以用较高的切削速度进行加工,加工效率高,延长使用寿命。 The reamer head 1, the support guide rod 2, the connecting rod 3 and the clamping handle 4 are provided with a through central coolant hole 5, and the first squeezing edge 11, the first reaming blade 12, the second squeezing edge Liquid outlet holes 17 communicating with the central cooling liquid hole 5 are respectively provided on the side surfaces of the smooth edge 13 , the second reamer edge 14 , the third reamer edge 15 and the fourth reamer edge 16 . Composed of a decentralized internal coolant supply system, it can be processed at a higher cutting speed, with high processing efficiency and extended service life.

所述中心冷却液孔5在铰刀刀头1外部设置了封堵盖。 The central coolant hole 5 is provided with a plugging cover outside the reamer head 1 .

柴油机气门导管孔加工铰刀生产时需要控制铰刀刀头1、支撑导杆2、连接杆3和夹持柄4的圆跳动控制在0.003mm以内,夹持柄4的端部外圆上设置一个方便夹持的平面。 During the production of reamers for processing valve guide holes of diesel engines, it is necessary to control the circular runout of the reamer head 1, the support guide rod 2, the connecting rod 3 and the clamping handle 4 within 0.003mm, and set the outer circle of the end of the clamping handle 4 A flat surface for easy gripping.

铰刀刀头1采用极微颗粒硬质合金材质制成,可以保证刀具在较高的切削速度(>50米/分钟)进行加工,加工效率是传统铰刀的10倍以上,孔粗糙度可以保证在Ra0.4,孔圆柱度达到0.003毫米,使用寿命高,可加工1000个孔。 The reamer head 1 is made of extremely fine-grained hard alloy material, which can ensure that the tool can be processed at a high cutting speed (>50 m/min). The processing efficiency is more than 10 times that of the traditional reamer, and the hole roughness can be Guaranteed at Ra0.4, the hole cylindricity reaches 0.003 mm, the service life is high, and 1000 holes can be processed.

综上所述,本实用新型指出的一种柴油机气门导管孔加工铰刀,无需预铰,加工的效率高,得到的孔的精度高,而且使用寿命长。 To sum up, the utility model provides a reamer for machining valve guide holes of diesel engines without pre-reaming, high processing efficiency, high precision holes and long service life.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。 The above descriptions are only examples of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the utility model description, or directly or indirectly used in other related technologies Fields are all included in the scope of patent protection of the utility model in the same way.

Claims (5)

1. an engine valve guide bush hole machined reamer, comprise: reamer cutter head, connecting rod and grip shank, described connecting rod is arranged between reamer cutter head and grip shank, it is characterized in that, a joint support guide rod is also provided with between described reamer cutter head and connecting rod, described reamer cutter head, support guide rod, through center cooling fluid apertures is provided with in connecting rod and grip shank, described reamer cutter head comprises not decile and the first burnishing-in sword of arranging of spiral successively, first reamer sword, second burnishing-in sword, second reamer sword, 3rd reamer sword and the 4th reamer sword, described first burnishing-in sword, first reamer sword, second burnishing-in sword, second reamer sword, 3rd reamer sword and the 4th hinge blade sides are respectively arranged with the fluid hole cooling fluid apertures with center and be connected.
2. engine valve guide bush hole machined reamer according to claim 1, is characterized in that, the diameter of described support guide rod is greater than the diameter of connecting rod.
3. engine valve guide bush hole machined reamer according to claim 1, is characterized in that, described center cooling fluid apertures is capping in reamer cutter head outer setting.
4. engine valve guide bush hole machined reamer according to claim 1, it is characterized in that, angle between described first burnishing-in sword and the first reamer sword is 58 °, angle between described first reamer sword and the second burnishing-in sword is 63 °, angle between described second burnishing-in sword and the second reamer sword is 58 °, angle between described second reamer sword and the 3rd reamer sword is 59 °, angle between described 3rd reamer sword and the 4th reamer sword is 59 °, and the angle between described 4th reamer sword and the first burnishing-in sword is 63 °.
5. engine valve guide bush hole machined reamer according to claim 1, is characterized in that, the diameter of described grip shank is greater than the diameter of connecting rod.
CN201520216451.9U 2015-04-13 2015-04-13 A kind of engine valve guide bush hole machined reamer Expired - Lifetime CN204545590U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109108350A (en) * 2017-06-23 2019-01-01 胡兆栋 A kind of modified burnishing-in knife

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109108350A (en) * 2017-06-23 2019-01-01 胡兆栋 A kind of modified burnishing-in knife

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