CN204543873U - A kind of efficient gas-water separator of tool filtering function - Google Patents
A kind of efficient gas-water separator of tool filtering function Download PDFInfo
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- CN204543873U CN204543873U CN201420870781.5U CN201420870781U CN204543873U CN 204543873 U CN204543873 U CN 204543873U CN 201420870781 U CN201420870781 U CN 201420870781U CN 204543873 U CN204543873 U CN 204543873U
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- filter core
- diversion component
- secondary separation
- guiding gutter
- pipe shaft
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- Separating Particles In Gases By Inertia (AREA)
Abstract
The utility model provides a kind of efficient gas-water separator of tool filtering function, described moisture trap comprises tube head, pipe shaft, diversion component, filter core, the secondary separation guiding gutter of vane structure, water smoke, oil mist collector and air guided guiding device, tube head is provided with air inlet and gas outlet, and the diversion component connector of lower end connects diversion component top, be provided with secondary separation guiding gutter assembling position in the middle part of diversion component, lower end oral area is designed with inner circle outer channel cylinder; Filter core is installed in described outer channel inner circle, secondary separation guiding gutter is socketed in the middle part of diversion component by described secondary separation guiding gutter assembling position, water smoke, oil mist collector and air guided guiding device to be socketed on successively on diversion component and to be positioned at secondary separation guiding gutter top, pipe shaft runs through described filter core, the secondary separation guiding gutter of described diversion component and socket thereof, is connected to the pipe shaft connector of tube head lower end after water smoke, oil mist collector and air guided guiding device.
Description
Technical field
The utility model relates to a kind of moisture trap, has particularly related to the efficient gas-water separator of the tool filtering function using the quality requirement of gas high for terminal device.
Background technology
Compressed air is the second largest power source being only second to electric power, be again the technique source of the gas served many purposes, its range of application is throughout industry and departments such as environmental protection, automobile making, oil, chemical industry, metallurgy, electric power, machinery, light industry, weaving, electronics, food, medicine, biochemistry, national defence, scientific researches.
As everyone knows, compressed air gas source derives from atmosphere, containing considerable impurity in air, mainly contain: in Solid micro-atmospheric environment, in every cubic metre, about contain 100,000,000 4 thousand ten thousand particulates, wherein about 80% is less than 2 μm dimensionally, the unable elimination of air compressor machine filter, in addition, air compressor system inside also constantly can produce the carbide of grinding, anvil cinder and oil, they will speed up gas equipment wearing and tearing, cause seal failure.In moisture content-air, relative humidity is generally up to more than 65%, after compressed condensation, namely saturated air is become, and the liquid water droplets of having carried secretly greatly, terminal device, pipeline and invention corrosion will be caused, the air compressor machine of oil content-at a high speed, high temperature operation adopts lubricating oil to play lubrication, sealing function, but pollutes compressed air.So: for ensureing the safe handling of terminal device, the purification of Compressed Gas is necessary.
Existing cleaning equipment is formed by separator and multiple combination of filters, for reaching desirable compressed air quality; Existing technical conditions are that compressed air is carried out stage purification; Number of filters needs branched combination of filters to complete.Prime is separated rear class filtration, purification guarantee effect.Due to different work condition environments, as: when low gas pressure and flow velocity, the due efficiency of performance that existing cleaning equipment can not be stable, the air quality directly after impact purification; Gas-water separation efficiency step-down, water mist of gas and mist of oil remain more.Due to prior art separator-filter for water smoke, mist of oil without cohesion function, during filter uses, the very easily moist blocking of filter core, causes pressure drop excessive, causes waste and the rear end result of use of the energy.High-quality demand cannot be met.
In the use procedure of prior art reality, the high efficiency realizing moisture trap is separated, the pressure that must meet certain requirements and flow velocity, when pressure and flow velocity occur unstable or when can not meet certain requirements, the separative efficiency of prior art moisture trap will occur wild effect.Prior art moisture trap cannot be collected and be separated water smoke and mist of oil in addition.Want the compressed air of demand drying, equipment can only be increased on compressed air piping, as absorption drier and freezing type drier.Integral device runs the electric power needing at substantial.Energy resource consumption waste is serious.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of gas-water separation, and water smoke, mist of oil collect the efficient gas-water separator being separated and being applicable to the tool filtering function of high and low flow velocity with filtering integral.
For reaching above-mentioned purpose, the efficient gas-water separator of a kind of tool filtering function of the utility model, described moisture trap comprises the diversion component of flared structure, filter core, the secondary separation guiding gutter of vane structure, water smoke, oil mist collector and air guided guiding device, be provided with secondary separation guiding gutter assembling position in the middle part of described diversion component, lower end oral area is designed with inner circle outer channel cylinder; Described filter core is installed in described outer channel inner circle, described secondary separation guiding gutter is socketed in the middle part of described diversion component by described secondary separation guiding gutter assembling position, and described water smoke, oil mist collector and described air guided guiding device to be socketed on successively on described diversion component and to be positioned at described secondary separation guiding gutter top.
Wherein said diversion component upper port is provided with the sealing device for being connected with pipe in tube head.
Wherein said water smoke, oil mist collector and described diversion component are tightly connected.
It is cambered surface collecting region in the middle part of wherein said water smoke, oil mist collector.
Wherein said secondary separation guiding gutter lower end is bell mouth shape, and described horn mouth inwall is provided with filter core connector, for the connection with described filter core oral area.
Wherein said filter core cross section is " U " character form structure, comprises at the bottom of filter core mouth and filter core, and described filter core mouth is connected with the inner circle seal of tube of described diversion component.
The cross section of wherein said pipe shaft is U-shaped and described pipe shaft is sheathed on outside described filter core.
Wherein said pipe shaft interior diameter is greater than the overall diameter of described filter core, and between described pipe shaft inwall and described filter core outer wall, Formation cross-section is the cavity of annulus.
Be provided with the support position of bone bottom wherein said pipe shaft, the installation for described filter core supports.
The efficient gas-water separator difference from prior art of the utility model tool filtering function is that the utility model achieves following technique effect:
1, the utility model moisture trap possesses gas-water separation simultaneously; The collection of water smoke, mist of oil; The integration of gas filtration three zones, can adapt to different pressures flow velocity; Keep the gas-water separation efficiency of high efficiency smooth.
2, because the utility model moisture trap is with water smoke, mist of oil collecting function, water smoke in compressed air and mist of oil are discharging after collecting, compressed air after making it be separated keeps dry state, in actual use, absorption drier in the alternative original pressure air duct of this device and freezing type drier, thus reach energy-saving effect.
3, because the utility model increases filtering function structure, effectively molecule subsidiary in gas and impurity can be carried out filtration isolation, filter through prime separator and filter element device and reach dustless, rustless, without oil, clean, dry compressed air without water droplet, ensure the normal operation of pneumatic equipment, extend pneumatic equipment service life.
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model gas and water separator;
Fig. 2 is the explosive view of the utility model gas and water separator;
Fig. 3 is A-A place sectional view in Fig. 2;
Fig. 4 is the utility model first separation vane top view;
Fig. 5 is A-A place sectional view in Fig. 4;
Fig. 6 is the utility model water smoke, oil mist collector top view;
Fig. 7 is A-A place sectional view in Fig. 6;
Fig. 8 the utility model secondary separation vane top view;
Fig. 9 is Fig. 8 left view;
Figure 10 is the utility model diversion component top view;
Figure 11 is A-A place sectional view in Fig. 6;
Figure 12 is the utility model moisture trap installation procedure schematic diagram;
Figure 13 is the structural representation of the utility model moisture trap.
Description of reference numerals: 1-filter core; 2-diversion component; 3-secondary separation guiding gutter; 4-water smoke, oil mist collector; The air guided guiding device of 5-; 6-tube head; 7-tube head gas outlet; 8-tube head air inlet; 9-pipe shaft.
Detailed description of the invention
Below in conjunction with drawings and Examples, to above-mentioned being described in more detail with other technical characteristic and advantage of the utility model.
The efficient gas-water separator of the utility model tool filtering function as Figure 1-Figure 11, comprise diversion component 2, diversion component 2 cross section is flared structure, diversion component 2 upper port to be connected with the inner circle seal of tube of tube head 6 by being tightly connected, middle part is provided with secondary separation guiding gutter assembling position and is tightly connected, and lower end oral area is designed with inner circle outer channel cylinder, filter core 1 is installed in described outer channel inner circle, and water smoke, oil mist collector 4 are arranged on secondary separation guiding gutter 3, forms sealed groove, realizes the separator of low flow velocity, secondary separation guiding gutter 3 is designed with interception cohesion groove further, forms secondary collecting region, be designed to cambered surface collecting zone in the middle part of water smoke, oil mist collector 4, gas is led by arc surface and enters secondary separation guiding gutter 3, air guided guiding device 5 inner circle is connected water smoke with diversion component 2 cylindrical, oil mist collector 4 compacting, rotary air directional stream-guidance device 5, utilize bayonet unit on diversion component 2 and air guided guiding device 5 by secondary separation guiding gutter 3 and water smoke, the cover plate of oil mist collector 4 blocks compression, tube head 6 front end is provided with tube head air inlet 8, rear end is provided with tube head gas outlet 7, pipe shaft 9 runs through filter core 1, the secondary separation guiding gutter 3 of diversion component 2 and socket thereof, water smoke, formed after being connected to the pipe shaft connector of tube head 6 lower end after oil mist collector 4 and air guided guiding device 5 and there is high flow rate, the moisture trap of low flow velocity.
Wherein secondary separation guiding gutter 3 is vane structure, vane lower end is bell mouth shape, horn mouth inwall is provided with filter core connector, for the connection with filter core oral area, filter core 1 cross section is " U " character form structure, comprise at the bottom of filter core mouth and filter core, this filter core oral area is connected with the inner circle seal of tube of diversion component 2, as shown in figure 13, the cross section of pipe shaft 9 is also for U-shaped and this pipe shaft 9 is sheathed on outside filter core 1 and the outer pipe open end of cylinder outer wall and tube head 6 is tightly connected, pipe shaft 9 interior diameter is greater than filter core 1 overall diameter, between pipe shaft 9 inwall and filter core 1 outer wall, Formation cross-section is the cavity of annulus, the support position of bone is provided with bottom pipe shaft 9, installation for filter core 1 supports.
As shown in figure 12, concrete assembly operation: diversion component 2 and secondary separation guiding gutter 3 assemble, and complete structure A, the basis of structure A are assembled water smoke, oil mist collector 4, completes structure B.The basis completing structure B is assembled air guided guiding device 5, completes structure C, the structure C that completes now has secondary separation function, and can at different pressures flow velocity; Keep the gas-water separation efficiency of high efficiency smooth.This structure can complete the collection separation of water smoke, mist of oil simultaneously.On the basis completing structure C, assembling filter core 1, completes the structure D. structure D that completes now and has secondary separation functionally, increases purification filtering function.Thus achieve gas-water separation; The collection of water smoke, mist of oil; The integration of gas filtration three zones realizes.Different pressures flow velocity can be adapted to; Keep the gas-water separation efficiency of high efficiency smooth.Final structure need be carried out being completed structure D and tube head 6 sealing and assembles, tube head 6 is provided with tube head air inlet 8 and tube head gas outlet 7, by the tube head 6 of good for erection structure D, upper and lower port is installed pipe shaft 9 and is completed the utility model moisture trap final structure as shown in figure 13.
When the air inlet of gas from tube head enters, through the air guided guiding device of moisture trap, gas forms whirlwind, the impurity such as the water in its gas and greasy dirt are made to carry out first separation, air guided guiding device is by Compressed Gas rule in certain direction, uniform by gas dispense to water smoke, on oil mist collector, aqueous water after separation and impurity are by water smoke, oil mist collector is led by the arc surface collected after collecting, enter secondary separation guiding gutter, water smoke now in gas, mist of oil is evenly distributed Rotational diffusion, it is made to form secondary separation effect, liquid water droplets after separation and greasy dirt uniform divided flows are on the horn mouth outer surface of diversion component.Design cylinder groove structure inside diversion component horn mouth, can back suction be prevented.Because the effect water droplet of gravity and greasy dirt drop to bottom pipe shaft, got rid of by blowoff valve.Gas after secondary separation, from outside to inside through filter core, filters the impurity etc. got rid of in air.Air after filtration exports the gas outlet of tube head to.
Above-described embodiment is only be described preferred embodiment of the present utility model; not scope of the present utility model is limited; under the prerequisite not departing from the utility model design spirit; the various distortion that those of ordinary skill in the art make the technical solution of the utility model and improvement, all should fall in protection domain that the utility model claims determine.
Claims (9)
1. the efficient gas-water separator of a tool filtering function, it is characterized in that: described moisture trap comprises tube head, pipe shaft, the diversion component of flared structure, filter core, the secondary separation guiding gutter of tool vane structure, water smoke, oil mist collector and air guided guiding device, described tube head comprises the pipe shaft connector and diversion component connector that are arranged at lower end, be arranged at the air inlet of front end and be arranged at the gas outlet of rear end, described diversion component connector connects described diversion component top, secondary separation guiding gutter assembling position is provided with in the middle part of described diversion component, lower end oral area is designed with inner circle outer channel cylinder, described filter core is installed in described outer channel inner circle, described secondary separation guiding gutter is socketed in the middle part of described diversion component by described secondary separation guiding gutter assembling position, described water smoke, oil mist collector and described air guided guiding device to be socketed on successively on described diversion component and to be positioned at described secondary separation guiding gutter top, described pipe shaft runs through described filter core, the described secondary separation guiding gutter of described diversion component and socket thereof, is connected to the pipe shaft connector of described tube head lower end after described water smoke, oil mist collector and described air guided guiding device.
2. the efficient gas-water separator of tool filtering function according to claim 1, is characterized in that: described diversion component upper port is provided with the sealing device for being connected with pipe in tube head.
3. the efficient gas-water separator of tool filtering function according to claim 1, is characterized in that: described water smoke, oil mist collector and described diversion component are tightly connected.
4. the efficient gas-water separator of tool filtering function according to claim 1, is characterized in that: be cambered surface collecting region in the middle part of described water smoke, oil mist collector.
5. the efficient gas-water separator of tool filtering function according to claim 1, is characterized in that: described secondary separation guiding gutter lower end is bell mouth shape, and described horn mouth inwall is provided with filter core connector, for the connection with described filter core oral area.
6. the efficient gas-water separator of tool filtering function according to claim 1, is characterized in that: described filter core cross section is " U " character form structure, and comprise at the bottom of filter core mouth and filter core, described filter core mouth is connected with the inner circle seal of tube of described diversion component.
7. the efficient gas-water separator of tool filtering function according to claim 6, is characterized in that: the cross section of described pipe shaft is U-shaped and described pipe shaft is sheathed on outside described filter core.
8. the efficient gas-water separator of tool filtering function according to claim 7, is characterized in that: described pipe shaft interior diameter is greater than the overall diameter of described filter core, between described pipe shaft inwall and described filter core outer wall, Formation cross-section is the cavity of annulus.
9. the efficient gas-water separator of tool filtering function according to claim 7, is characterized in that: be provided with the support position of bone bottom described pipe shaft, and the installation for described filter core supports.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420870781.5U CN204543873U (en) | 2014-12-14 | 2014-12-14 | A kind of efficient gas-water separator of tool filtering function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420870781.5U CN204543873U (en) | 2014-12-14 | 2014-12-14 | A kind of efficient gas-water separator of tool filtering function |
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| CN204543873U true CN204543873U (en) | 2015-08-12 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105935532A (en) * | 2016-06-02 | 2016-09-14 | 珠海市思卡净化技术有限公司 | Multifunctional compressed air filter |
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2014
- 2014-12-14 CN CN201420870781.5U patent/CN204543873U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105935532A (en) * | 2016-06-02 | 2016-09-14 | 珠海市思卡净化技术有限公司 | Multifunctional compressed air filter |
| CN105935532B (en) * | 2016-06-02 | 2018-10-26 | 珠海市思卡净化技术有限公司 | A kind of multifunctional compressed air filter |
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| GR01 | Patent grant |