CN204538480U - A kind of low-pressure metering box with wiring board - Google Patents
A kind of low-pressure metering box with wiring board Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及一种低压计量箱,尤其是涉及一种带有线路板的低压计量箱。 The utility model relates to a low-voltage metering box, in particular to a low-voltage metering box with a circuit board.
背景技术 Background technique
近十年来,随着国家电力行业的飞速发展,对电力行业的各项基础性产品质量要求越来越高。由于电力行业在近几年开始对各项物资实施统一招标采购,所以对电力行业的各项基础产品的标准性和通用性提出了更高的要求。低压计量箱是用于保护电能计量表及终端相关电气设备的独立封闭的箱体,俗称电表箱。低压计量箱制作按材质分为金属和非金属两大类。近十年来,随着城网和农网改造的需求增大,低压计量箱的品质逐渐由五花八门、粗制滥造的状况发展到有了基本的分类和不太完善的地域性技术规范。 In the past ten years, with the rapid development of the national electric power industry, the quality requirements for various basic products in the electric power industry have become higher and higher. Since the power industry has started to implement unified bidding and procurement for various materials in recent years, higher requirements have been put forward for the standardization and versatility of various basic products in the power industry. The low-voltage metering box is an independent closed box used to protect the electric energy meter and terminal related electrical equipment, commonly known as the meter box. The production of low-voltage metering boxes is divided into two categories: metal and non-metal according to the material. In the past ten years, with the increasing demand for the transformation of urban and rural power grids, the quality of low-voltage metering boxes has gradually developed from being varied and shoddy to having basic classifications and imperfect regional technical specifications.
目前全国范围内的低压计量箱在安装电表、开关、导线、端子、铜排时均采用手工装配,螺丝联接的落后工艺,解决低压计量箱多元器件的连接方法,是先按客户需要的款式将导线一根根剪断,然后将导线布置在已制作好的低压计量箱中。用螺丝将所有元器件压紧,其存在以下缺点: At present, low-voltage metering boxes all over the country are installed by hand when installing meters, switches, wires, terminals, and copper bars. Cut the wires one by one, and then arrange the wires in the prepared low-voltage metering box. Compress all components with screws, which has the following disadvantages:
(1)剪断、安装和焊接导线需大量的技术人员; (1) A large number of technicians are required to cut, install and weld the wires;
(2)全部采用螺丝联接容易出现安全隐患,当螺丝松动时,易造成短路、断电和安全事故; (2) All screw connections are prone to safety hazards. When the screws are loose, it is easy to cause short circuit, power failure and safety accidents;
(3)连接用的导线质量不一,存在一定的安全隐患; (3) The quality of the wires used for connection is different, and there are certain potential safety hazards;
(4)导线采用的PVC绝缘材料在80℃左右就软化变形,并发出浓郁的有害气体,在达到熔点燃烧时,其有害气体更加浓密,是潜在的空气污染源; (4) The PVC insulation material used in the wire softens and deforms at about 80°C, and emits strong harmful gases. When it reaches the melting point and burns, the harmful gases are more dense, which is a potential source of air pollution;
(5)很难做成标准化的低压计量箱。 (5) It is difficult to make a standardized low-pressure metering box.
发明内容 Contents of the invention
为了解决上述现有技术问题,本实用新型提供了一种线路板替代导线且与低压计量箱箱体底板融为一体、可标准化生产且安全性更高的带有线路板的低压计量箱。 In order to solve the above-mentioned problems in the prior art, the utility model provides a low-voltage metering box with a circuit board that replaces the wires and is integrated with the bottom plate of the low-voltage metering box, which can be produced in a standardized manner and has higher safety.
本实用新型的技术方案为:一种带有线路板的低压计量箱,包括绝缘箱体和绝缘箱体底板,所述绝缘箱体至少包括一个总开关室、一个电能表室和一个用户开关室,总开关室内安装有总开关,电能表室内至少安装有1个电能表,每个电能表对应在用户开关室内安装有一个用户开关,其特征在于:所述绝缘箱体底板内设有线路板,线路板上设有若干线路,线路用以实现总开关与电能表、电能表与用户开关之间的无导线连接,每路线路两端端头分别设有与线路板一体成型的端子接头,所述端子接头均裸露在绝缘箱体底板表面上且位于绝缘箱体内。 The technical scheme of the utility model is: a low-voltage metering box with a circuit board, including an insulating box body and an insulating box bottom plate, and the insulating box body includes at least one main switch room, an electric energy meter room and a user switch room , a main switch is installed in the main switch room, at least one electric energy meter is installed in the electric energy meter room, and each electric energy meter is correspondingly installed with a user switch in the user switch room, which is characterized in that: the bottom plate of the insulating box is provided with a circuit board , There are several lines on the circuit board, the lines are used to realize the non-wire connection between the main switch and the electric energy meter, the electric energy meter and the user switch, and the two ends of each line are respectively equipped with terminal joints integrally formed with the circuit board, The terminal joints are all exposed on the surface of the bottom plate of the insulating box and are located in the insulating box.
所述线路板为导电铜片排线路板,导电铜片排线路板是由铜板冲压或压铸成型的,导电铜片排线路板上设有若干由导电铜片构成的线路,包括用于连接总开关和电能表的火线进线线路、用于连接零线和电能表的零线进线线路、用于连接电能表和用户开关的火线出线线路、用于连接电能表和用户开关的零线出线线路,导电铜片排线路板替代原有的导线连接,减少了导线制造的成本,且由于是线路板且内嵌在绝缘箱体底板内其位置不会随意变化,大大减少了因导线随意变化位置或交叉所造成的短路及不安全事故。 The circuit board is a conductive copper strip circuit board. The conductive copper strip circuit board is formed by stamping or die-casting a copper plate. The conductive copper strip circuit board is provided with a number of lines composed of conductive copper strips, including wires for connecting the bus. The live line incoming line of the switch and the electric energy meter, the neutral incoming line for connecting the neutral line and the electric energy meter, the live line outgoing line for connecting the electric energy meter and the user switch, and the neutral outgoing line for connecting the electric energy meter and the user switch Lines, conductive copper sheet row circuit board replaces the original wire connection, which reduces the cost of wire manufacturing, and because it is a circuit board and embedded in the bottom plate of the insulating box, its position will not change arbitrarily, which greatly reduces the risk of wires due to random changes. Short circuit and unsafe accidents caused by position or crossover.
所述端子接头与总开关、电能表、用户开关及导线之间通过采用具有高灵敏度的接插件实现电性连接,采用接插件连接,不需要使用任何螺丝螺帽,使得联接部位不易松动和脱落,长期通电都不会造成短路、断电等故障。 The terminal joints are electrically connected with the main switch, electric energy meter, user switch and wires by using high-sensitivity connectors, and the connectors are used for connection without using any screws and nuts, so that the connection parts are not easy to loosen and fall off , Long-term power on will not cause short circuit, power failure and other faults.
所述绝缘箱体、绝缘箱体底板均为SMC等绝缘复合材料制成。 Both the insulating box and the bottom plate of the insulating box are made of insulating composite materials such as SMC.
本实用新型的有益效果为:本实用新型通过采用设计好的导电铜片排线路板替代导线,并嵌入在绝缘箱体底板内,使绝缘箱体与线路板融为一体,只露出要安接线的端子接头的方式使目前单一的低压计量箱的箱体演变成带导电铜片排线路板的多功能箱体,从而节省了大量的剪切、安装导线的劳动和时间,降低了低压计量箱的制造成本,提高了生产效率,且大大减少了因导线随意变化位置或交叉所造成的短路及不安全事故,并极为有效的防止了用电安全事故的发生和极大的提高了防窃电性能。 The beneficial effects of the utility model are: the utility model adopts the designed conductive copper strip circuit board to replace the wire, and embeds it in the bottom plate of the insulating box, so that the insulating box and the circuit board are integrated, and only the wires to be installed are exposed. The way of terminal joints makes the current single low-voltage metering box evolve into a multi-functional box with conductive copper strip circuit boards, thus saving a lot of labor and time for cutting and installing wires, and reducing the cost of low-voltage metering boxes. The manufacturing cost is lower, the production efficiency is improved, and the short circuit and unsafe accidents caused by the random change of the position or crossing of the wires are greatly reduced, and the occurrence of electric safety accidents is extremely effectively prevented and the anti-theft is greatly improved. performance.
附图说明 Description of drawings
图1是本实用新型实施例中单相四表位的结构示意图; Figure 1 is a schematic diagram of the structure of the single-phase four-epitope in the embodiment of the present invention;
图2是本实用新型实施例中导电铜片排线路板的结构示意图。 Figure 2 is a schematic structural view of the conductive copper strip circuit board in the embodiment of the present invention.
图中,1-绝缘箱体,2-绝缘箱体底板,3-总开关,4-电能表,5-用户开关,6-端子接头,7-导电铜片排线路板,801-火线进线线路,802-零线进线线路,803-火线出线线路,804-零线出线线路。 In the figure, 1-insulated box, 2-bottom plate of insulating box, 3-main switch, 4-electric energy meter, 5-user switch, 6-terminal connector, 7-conductive copper strip circuit board, 801-fire wire incoming line Line, 802-neutral line incoming line, 803-live line outgoing line, 804-neutral line outgoing line.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型做进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.
如图1、图2所示,一种带线路板的低压计量箱,包括绝缘箱体1和绝缘箱体底板2,所述绝缘箱体至少包括一个总开关室、一个电能表室和一个用户开关室,总开关室内安装有总开关3,电能表室内至少安装有1个电能表4,每个电能表4对应在用户开关室内安装有一个用户开关5,所述绝缘箱体底板2内嵌入有一导电铜片排线路板7,导电铜片排线路板7上设有若干线路,包括用于连接总开关和电能表的火线进线线路801、用于连接零线和电能表的零线进线线路802、用于连接电能表和用户开关的火线出线线路803、用于连接电能表和用户开关零线出线线路804,具体地说,本实施例中导电铜片排线路板上设有三条火线进线线路801、一条总的零线进线线路802、四条火线出线线路803和四条零线出线线路804,其中一条火线进线分成两条支路分别可与一个电能表连接,另外两条火线进线分别与一个电能表连接,一条总的零线进线线路分成四条支路,每条支路分别与一个电能表连接,对应地,绝缘箱体1内安装有一个总开关3,4个电能表4和4个用户开关5,一个电能表对应一个用户开关。 As shown in Figures 1 and 2, a low-voltage metering box with a circuit board includes an insulating box 1 and an insulating box bottom plate 2. The insulating box includes at least a main switch room, an electric energy meter room and a user In the switch room, the main switch 3 is installed in the main switch room, at least one power meter 4 is installed in the power meter room, and each power meter 4 corresponds to a user switch 5 installed in the user switch room, and the bottom plate 2 of the insulating box is embedded There is a conductive copper sheet row circuit board 7, and several lines are arranged on the conductive copper sheet row circuit board 7, including the live wire incoming line 801 for connecting the main switch and the electric energy meter, and the zero line incoming line for connecting the zero line and the electric energy meter. Wire line 802, live wire outgoing line 803 for connecting the electric energy meter and the user switch, and zero line outgoing line 804 for connecting the electric energy meter and the user switch. Live wire incoming line 801, a general neutral incoming line 802, four live outgoing lines 803 and four neutral outgoing lines 804, wherein one live incoming line is divided into two branches which can be connected to an electric energy meter respectively, and the other two The live wire incoming lines are respectively connected to a watt-hour meter, and a total neutral line incoming line is divided into four branches, each branch is respectively connected to a watt-hour meter, correspondingly, a main switch 3, 4 is installed in the insulating box 1 There are four electric energy meters 4 and four user switches 5, and one electric energy meter corresponds to one user switch.
每路线路两端端头分别设有与导电铜片排线路板7一体成型的端子接头6,端子接头6均裸露在绝缘箱体底板表面上且位于绝缘箱体内,其中,火线进线线路801一端端子接头用于连接火线和总开关,位于总开关室内,火线进线线路801另一端端子接头用于与电能表连接,位于电能表室内;零线进线线路802一端端子接头用于与零线连接,位于总开关室内,零线进线线路802四条支路的端子接头分别用于与电能表连接,位于电能表室内;火线出线线路803一端端子接头用于与电能表连接,位于电能表室内,火线出线线路803另一端端子接头用于与用户开关连接,位于用户开关室内;零线出线线路804一端端子接头用于与电能表连接,位于电能表室内,零线出线线路804另一端端子接头用于与用户开关连接,位于用户开关室内。 The two ends of each line are respectively provided with terminal joints 6 integrally formed with the conductive copper strip circuit board 7. The terminal joints 6 are all exposed on the surface of the bottom plate of the insulating box and are located in the insulating box. Among them, the live wire incoming line 801 One end terminal connector is used to connect the live wire and the main switch, and is located in the main switch room; the other end terminal connector of the live wire incoming line 801 is used to connect with the electric energy meter, and is located in the electric energy meter room; one end terminal joint of the neutral line incoming line 802 is used for connecting with zero Line connection, located in the main switch room, the terminal joints of the four branches of the neutral line incoming line 802 are respectively used to connect with the electric energy meter, located in the electric energy meter room; one end terminal joint of the live line outgoing line 803 is used to connect with the electric energy meter, located in the electric energy meter Indoors, the terminal connector at the other end of the live wire outgoing line 803 is used to connect with the user switch, and is located in the user switch room; the terminal connector at one end of the neutral line outgoing line 804 is used to connect with the electric energy meter, and is located in the electric energy meter room, and the other end terminal of the neutral line outgoing line 804 The connector is used to connect with the user switch and is located in the user switch compartment.
所述端子接头6与总开关3、电能表4、用户开关5及导线之间通过采用具有高灵敏度的接插件实现电性连接,采用接插件连接,不需要使用任何螺丝螺帽,使得联接部位不易松动和脱落,长期通电都不会造成短路、断电等故障。 The terminal joint 6 is electrically connected with the main switch 3, the electric energy meter 4, the user switch 5 and the wires by using highly sensitive connectors, and the connectors are used to connect without using any screws and nuts, so that the connecting parts It is not easy to loosen and fall off, and it will not cause short circuit, power failure and other faults even if it is powered on for a long time.
所述总开关为进线开关或控制开关。 The main switch is an incoming line switch or a control switch.
所述绝缘箱体1、绝缘箱体底板2均为SMC等绝缘复合材料制成。 Both the insulating box body 1 and the insulating box bottom plate 2 are made of insulating composite materials such as SMC.
所述的带有线路板的低压计量箱,其范围包括单相和三相系列低压计量箱,其安装的单相或三相电表箱至少为1个。 The low-voltage metering box with a circuit board includes single-phase and three-phase series low-voltage metering boxes, and at least one single-phase or three-phase electric meter box is installed.
本实用新型专利通过采用与绝缘箱体融为一体的导电铜片排线路板,具有以下优点: The utility model patent has the following advantages by adopting the conductive copper strip circuit board integrated with the insulating box body:
1、将导电铜片排线路板与箱体实施一体化,不仅减少了导线制造的成本,更重要的其位置固定不会随意变化,大大减少了因导线随意变化位置或交叉所造成的短路及不安全事故;同时降低了生产低压计量箱的成本。 1. The integration of the conductive copper strip circuit board and the box body not only reduces the cost of wire manufacturing, but more importantly, its position is fixed and will not change arbitrarily, which greatly reduces the short circuit caused by the random change of wire position or crossing Unsafe accidents; at the same time, the cost of producing low-voltage metering boxes is reduced.
2、大大提高了生产效率,例如本实施例中的四表位箱,以前,一个工人一个班八小时只可装配20台,采用本实用新型专利生产的带线路板的新型箱体,一个工人一个班可装配200台左右,效率提高了十倍以上; 2. The production efficiency is greatly improved. For example, for the four-table box in this embodiment, in the past, one worker could only assemble 20 sets in eight hours per shift. The new box body with circuit boards produced by the utility model patent can only be assembled by one worker. A class can assemble about 200 units, and the efficiency has been increased by more than ten times;
3、较大的降低了物料成本,不需要经过导线加工和减割等工序; 3. The cost of materials is greatly reduced, and there is no need to go through processes such as wire processing and cutting;
4、因总开关、电能表、用户开关、导线等与端子接头的连接采用接插件,不用螺丝连接,所以大幅度地提高了产品的一体化程度和质量,排除了因螺丝松动和脱落而产生的安全事故; 4. Because the main switch, electric energy meter, user switch, wires, etc. are connected to the terminal connectors using connectors instead of screws, so the integration degree and quality of the product are greatly improved, and the problems caused by loose screws and falling off are eliminated. safety accidents;
5、由于线路板替代了导线且埋于箱体之中,有效地防止了盗电等不法行为,极大地降低了线损率。 5. Since the circuit board replaces the wire and is buried in the box, illegal activities such as electricity theft are effectively prevented, and the line loss rate is greatly reduced.
6、由于导电铜线排线路板的标准化,使得低压计量箱的装配都可实施标准化,避免了过去装配混乱的现象。 6. Due to the standardization of the conductive copper wire row circuit board, the assembly of the low-voltage metering box can be standardized, avoiding the confusion of assembly in the past.
本实用新型是通过实施例进行描述的,本领域技术人员知悉,在不脱离本实用新型的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本实用新型的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本实用新型的精神和范围。因此,本实用新型不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本实用新型的保护范围。 The utility model is described through embodiments, and those skilled in the art know that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, the features and embodiments may be modified to adapt a particular situation and material to the teachings of the invention without departing from the spirit and scope of the invention. Therefore, the utility model is not limited by the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of this application belong to the protection scope of the utility model.
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| CN201520238129.6U CN204538480U (en) | 2015-04-18 | 2015-04-18 | A kind of low-pressure metering box with wiring board |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106159681A (en) * | 2015-04-18 | 2016-11-23 | 肇庆恒港电力科技发展有限公司 | A kind of low-pressure metering box with wiring board |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106159681A (en) * | 2015-04-18 | 2016-11-23 | 肇庆恒港电力科技发展有限公司 | A kind of low-pressure metering box with wiring board |
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