CN204535906U - A kind of pick-up unit for detecting torque spanner torque value - Google Patents

A kind of pick-up unit for detecting torque spanner torque value Download PDF

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Publication number
CN204535906U
CN204535906U CN201520125583.0U CN201520125583U CN204535906U CN 204535906 U CN204535906 U CN 204535906U CN 201520125583 U CN201520125583 U CN 201520125583U CN 204535906 U CN204535906 U CN 204535906U
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China
Prior art keywords
arm
force
bearing
fixed
torque
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Expired - Fee Related
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CN201520125583.0U
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Chinese (zh)
Inventor
战扬
李占太
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TIANJIN LIANGCHUAN MEASURING AND TESTING TECHNOLOGY Co Ltd
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TIANJIN LIANGCHUAN MEASURING AND TESTING TECHNOLOGY Co Ltd
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Abstract

The utility model relates to a kind of pick-up unit for detecting torque spanner torque value, torque sensor, arm of force stationary installation, fixing being present of arm of force drive unit is put on frame, the both ends of the surface of the arm of force are embedded with respectively a bearing I V and bearing V, one end and the I-shaped fixed leg of arm of force stationary installation of the arm of force are fixed, bearing I V is sleeved on the axle of mounting pillar, the bearing V of the arm of force other end is sleeved on snag axis II, sliding shoe is fixed on the arm of force, one end of two moment of flexure muscle is fixed on the front-back of I-shaped fixed leg, the other end of two moment of flexure muscle is fixed on the two sides of the arm of force, computing machine is connected with mV collector, AC servo driver respectively, and mV collector is connected with torque sensor, and AC servo driver connects and is connected with air switch, servomotor respectively.Advantage is: effectively can eliminate the additional force such as shock and vibration, moment of flexure to the error brought in the impact of torque measurement and artificial loading procedure, science is reliable more to make the testing calibration of torque spanner.

Description

A kind of pick-up unit for detecting torque spanner torque value
Technical field
The utility model relates to a kind of pick-up unit for detecting torque spanner torque value, can set the monitoring and testing of the instrument of output torque and the moment of torsion output of equipment for prefabricated dial torque wrench, dial type dial torque wrench, Digital Electronic Torque Wrench and torque multiplier etc.
Background technology
In current commercial unit, a lot of device product, especially Large-Scale Equipment, equipment key components and parts connect all use bolt and nut connected mode so as maintenance in the future, maintenance.Such as: steam power plant, hydro-electric power generating equipment, nuclear power generating equipment, wind power generating set equipment, metallurgical equipment, mining equiment, shipbuilding equipment, auto industry, petrochemical equipment, Aero-Space etc. have thousands of large-sized bolt for the connection of its key components and parts, these bolts all need according to design technology requirement, use can export the Digital Electronic Torque Wrench of amount moment of torsion, dial type dial torque wrench, prefabricated dial torque wrench or torque multiplier are tightened and are dismantled, identical to guarantee that the pretightning force of each coupling bolt is tried one's best, guarantee that equipment component is by effectively, safety, reliable connection.But the torque setting of these torque tools or equipment be all when being dispatched from the factory by producer theory calculate out or by external torque sensor calibrating factory-said value, after China employs a period of time, consider the problems such as cost do not do period spot check or spot check error large, cause the bolted moment of torsion Joint failure of the parts of domestic a lot of key equipment, time serious, blast is leaked in the accident that can cause such as chemical plant, and Leakage of Oil Storage pollutes, aerogenerator collapses, automobile non-driver human accident etc.
The torque tester existed in the world at present, uses an elastomeric elasticity coefficient, then goes out to act on the moment of torsion on elastic body according to corresponding Deformation calculation.After a certain period of use time, due to factors such as fatigue deformations, can there is certain change in elasticity coefficient to such elastic body, so the moment of torsion surveyed is in the different lifetime stage of equipment, measure the moment of torsion come to be not quite similar, need to carry out spot check after a certain period of time, be confirmed whether to need repairing.
The device of existing testing calibration torque spanner, majority is that import equipment quality is pretty good, but cost is high, the arrival time is long, upkeep cost is expensive, and most units scruple Cost Problems is seldom bought.And the device of the testing calibration torque spanner that more domestic producers do, majority is hand gear, wastes time and energy when working; The device of the testing calibration torque spanner that calibration department majority uses, also be all hand gear, can find owing to artificially participating in too much by use, personal error is large, and the general each point of torque spanner (preset) will be twisted minimum three to five times (according to spanner quality) in advance and wasted time and energy, turning excessive velocities can cause error excessive bad with repeatability on the contrary, this is all to bring the additional force such as shock and vibration, moment of flexure, and the reason of these additional reasons on the impact of torque measurement brings error just.
No matter the well-known large enterprises of country facilities are as Samsung, Motorola, Toyota Motor, Great Wall Automobile etc. or the company of some specialize foundries, the place of using torque spanner is too many, originally Here it is by a kind of common tool (opening spanner, ratchet spanner etc.) develop, it is also natural for can not get paying attention to, but they have in the face of a problem, cross various examination & verification, have on the one hand from buying side, have on the one hand from national Related product quality testing department, this all does to supervise product whether qualified, such examination & verification is all generally circulation, annually or for many years once, and the vertification regulation regulation calibration interval are 1 year.Among this year, few people frequently and can spend an expense to go to metrological service to verify because use again, this just constitutes some above-mentioned hidden danger, remove a hidden danger and just relate to outer inspection or buy standard set-up voluntarily, the test of the actual torque of its torque tool or equipment and be aligned in producer and do not have a kind of reliable and stable, be simple and easy to use, economical and practical torsion-testing instrument.
In a word, whether the factory-said value of the torque tool equipment bought correctly cannot be verified, after torque tool equipment use certain hour, whether the torque value of setting or the torque spanner of a upper annual test still correctly cannot be determined, in calibration cycle, frequency of usage is excessive, the error that user of service's misoperation is brought not easily is determined, these of having become industrial trade bolt assembly working are difficult to the bottleneck broken through.
Summary of the invention
In view of the present situation of prior art and the deficiency of existence, the utility model provides a kind of reliable and stable, economical and practical pick-up unit for detecting torque spanner torque value.
Use this pick-up unit, monitoring and testing prefabricated dial torque wrench, dial type dial torque wrench, digital display type dial torque wrench and torque multiplier etc. can set the instrument of output torque and the real torque output of equipment, because this instrument is automatic driving-force adding, the device of the additional force such as shock and vibration, moment of flexure impact can be eliminated, effectively improve personnel and the machine error of amateur verification worker in spot check, efficiently solve a great problem that present society exists in industry.
The utility model for achieving the above object, adopted technical scheme be: a kind of pick-up unit for detecting torque spanner torque value, comprise torque sensor, reducing adapter, tested torque spanner, it is characterized in that: also comprise mounting, arm of force stationary installation, arm of force drive unit, the arm of force, sliding shoe, moment of flexure muscle;
Described arm of force stationary installation comprises I-shaped fixed leg, bearing I, bearing I I, mounting pillar, ring flange;
The top and bottom of described I-shaped fixed leg are inlayed respectively bearing I, a bearing I I, one end and the ring flange of described mounting pillar are fixed, and the other end of mounting pillar is arranged in bearing I and bearing I I, and the shaft extension on mounting pillar goes out outside bearing II;
Described arm of force drive unit comprises backplate, plate support, feed rod, bearing I II, screw mandrel, servomotor, rectangle iron block, two pieces of described backplates are fixed on plate support, four feed rods are fixed respectively between two pieces of backplates, screw mandrel is arranged on the center of two pieces of backplates, described screw mandrel is provided with rectangle iron block, rectangle iron block can vertically movement on screw mandrel, the snag axis I at rectangle iron block two ends is set with a bearing I II, two bearing I II are separately positioned on up and down between symmetrically arranged two feed rods, two bearing I II can move horizontally between two pairs of feed rods, the snag axis II of rectangle iron block upper end stretches out outside two pieces of backplates, described servomotor is fixed on the outside of one piece of backplate, servomotor is connected with screw mandrel,
Described sliding shoe comprises U-shaped fixed support, fixed tray, column, slider body, bottom plate, one end of described column is fixed on the face of relatively center above slider body, forms the Chang Mian district of column side slider body and the Duan Mian district of column opposite side slider body;
Described fixed tray is fixed on column, and described U-shaped support bracket fastened biside plate is fixed in the left and right both ends of the surface of slider body, and the other end of column stretches out outside U-shaped support bracket fastened upper plate, and described bottom plate is fixed on two protruding blocks of slider body lower end;
Described torque sensor, arm of force stationary installation, the fixing present of arm of force drive unit horizontal interval is put on frame, the both ends of the surface of the described arm of force are embedded with respectively a bearing I V and bearing V, one end of the arm of force and fixing above of the I-shaped fixed leg of arm of force stationary installation, bearing I V is sleeved on the axle of mounting pillar, the bearing V of the arm of force other end is sleeved on the snag axis II of arm of force drive unit rectangle iron block, described sliding shoe is fixed on the arm of force, one end symmetry of two moment of flexure muscle is fixed on the front-back of I-shaped fixed leg, the other end symmetry of two moment of flexure muscle is fixed on the two sides of the arm of force,
Described computing machine is connected with mV collector, AC servo driver respectively, and mV collector is connected with torque sensor, and AC servo driver is connected with air switch, servomotor respectively.
The utility model has the advantages that: the detection for torque spanner provide science, the checkout equipment of high performance-price ratio, can effectively eliminate the additional force such as shock and vibration, moment of flexure, and the reason of these additional forces makes torque measurement be present in error just, when the testing calibration eliminating torque spanner after these additional forces, science is reliable more, and compare other torque sensor formula detecting device for determining torque of spanner on the market, its structure is simple, cost is low, cost performance is high, without the need to any follow-up utility appliance.
The utility model can measure the dial torque wrench (comprise preset, digital display, pointer etc.) of all various precision on the market, simple to operation, is applicable to the use of all kinds of crowd.
The utility model cost of manufacture relative moderate, solves spot check in industrial trade difficult, the difficult problems such as operation inconvenience.
The utility model follow-up maintenance is convenient, cheap, solves a difficult problem for every profession and trade limited fund.The utility model can substitute and be better than foreign same type instrument, very has promotional value.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is structure cut-open view of the present utility model;
Fig. 3 is the decomposing schematic representation of the utility model sliding shoe;
The schematic diagram of Fig. 4 the utility model fixed tray;
Fig. 5 is the U-shaped support bracket fastened schematic diagram of the utility model;
Fig. 6 is using state figure of the present utility model.
Embodiment
Below in conjunction with drawings and Examples, embodiment of the present utility model is further described in detail.
As shown in Figures 1 to 6, a kind of pick-up unit for detecting torque spanner torque value, comprise torque sensor 2, reducing adapter 8, tested torque spanner 24, also comprise mounting 1, arm of force stationary installation 3, arm of force drive unit 4, the arm of force 5, sliding shoe 6, moment of flexure muscle 7.
Arm of force stationary installation 3 comprises I-shaped fixed leg 3-1, bearing I 3-2, bearing I I3-3, mounting pillar 3-4, ring flange 3-5.
Inlay a bearing I I3-3 in round recessed on I-shaped fixed leg 3-1, in the round recessed below I-shaped fixed leg 3-1, inlay bearing I 3-2, a bearing I I3-3,
Together with one end of mounting pillar 3-4 is filled with ring flange 3-5 spiral shell or is welded and fixed, the other end of mounting pillar 3-4 is successively through center pit, the bearing I I3-3 of bearing I 3-2, I-shaped fixed leg 3-1, and the axle 3-41 of mounting pillar 3-4 upper end stretches out outside bearing II3-3.
Arm of force drive unit 4 comprises backplate 4-1, plate support 4-2, feed rod 4-3, bearing I II4-4, screw mandrel 4-5, servomotor 4-6, rectangle iron block 4-7.
The spiral shell dress of the backplate 4-1 interval symmetry that two blocks of square iron are made or be welded on plate support 4-2, at four angles place of two pieces of backplate 4-1, spiral shell fills a feed rod 4-3 respectively, one rhizoid bar 4-5 is set in the feed rod hole of two pieces of backplate 4-1 centers, screw mandrel 4-5 is bolted with rectangle iron block 4-7, the screw be provided with by rectangle iron block 4-7 is coordinated with externally threaded on screw mandrel 4-5, and rectangle iron block 4-7 can vertically move (moving forward and backward) on screw mandrel 4-5.
The snag axis I4-71 at rectangle iron block 4-7 two ends is set with a bearing I II4-4, two bearing I II4-4 are separately positioned between laterally zygomorphic two feed rod 4-3, two bearing I II4-4 drive rectangle iron block 4-7 can move forward and backward between upper and lower two feed rod 4-3, and the snag axis II4-72 of rectangle iron block 4-7 upper end stretches out outside two pieces of backplate 4-1.Servomotor 4-6 is fixed on the outside of one piece of backplate 4-1, servomotor 4-6 is connected with one end of screw mandrel 4-5.
Sliding shoe 6 comprises U-shaped fixed support 6-1, fixed tray 6-2, column 6-3, slider body 6-4, bottom plate 6-5.
The biside plate of U-shaped fixed support 6-1 is arranged with at least one screw 6-11, and the upper plate of U-shaped fixed support 6-1 is provided with a leghole 6-12.
One end spiral shell of column 6-3 is filled or is weldingly fixed on the face of being partial to center above slider body 6-4 and constitute the Chang Mian district C of column 6-3 side slider body 6-4 and the Duan Mian district D of column 6-3 opposite side slider body 6-4.
With the screw hole 6-22 that screw is provided with by fixed tray 6-2 periphery, fixed tray 6-2 is fixed on column 6-3, symmetrically arranged any one screw 6-11 on U-shaped fixed support 6-1 biside plate is each passed through with two screws, the biside plate of U-shaped fixed support 6-1 is fixed in the left and right both ends of the surface of slider body 6-4, the other end of column 6-3 stretches out outside the leghole 6-12 of U-shaped fixed support 6-1, is fixed by screws in by bottom plate 6-5 on two protruding block 6-41 of slider body 6-4 lower end.
By torque sensor 2, arm of force stationary installation 3, the spiral shell of arm of force drive unit 4 horizontal interval is contained in seat and puts on frame 3, the embedding bearing I V5-1 and bearing V5-2 of difference in the dead eye that the both ends of the surface of the arm of force 5 are provided with, the spiral shell above of one end of the arm of force 5 and the I-shaped fixed leg 3-1 of arm of force stationary installation 3 is filled fixing, the bearing I V5-1 of the arm of force 5 one end is sleeved on the axle 3-41 of mounting pillar 3-4, the bearing V5-2 of the arm of force 5 other end is sleeved on the snag axis II4-72 of arm of force drive unit 4 rectangle iron block 4-7, sliding shoe 6 is arranged on the arm of force 5, bottom plate 6-5 is fixed by screws on two protruding block 6-41 of slider body 6-4 lower end, sliding shoe 6 is fixed on the arm of force 5, the symmetrical spiral shell in one end of two moment of flexure muscle 7 fills or is welded on the two sides of I-shaped fixed leg 3-1, the symmetrical spiral shell of the other end of two moment of flexure muscle 7 fills or is welded on the two sides of the arm of force 5, the positive hogging moment produced when measuring wide range torque spanner is removed in the effect of moment of flexure muscle 7.
Be connected with mV collector 10, AC servo driver 11 respectively by two serial ports by computing machine 9, mV collector 10 is connected with torque sensor 2, and AC servo driver 11 is connected with air switch 12, servomotor 4-6 respectively.
When detecting dial torque wrench 13 clockwise moment of torsion, the dial torque wrench 13(that will calibrate is prefabricated, dial plate, digital display etc.) square tenon be connected on torque sensor 1 by reducing adapter 8, spanner handle and the point of application are placed between the U-shaped fixed mount 6-1 upper plate of slider body 6-4 Chang Mian district C and fixed tray 6-2.
According to the length of dial torque wrench 13, behind the position of adjustment slide block 6 on the arm of force 5, slide block 6 is fixed on the arm of force 5 by the bolt tightening bottom plate 6-5, be screwed together with the screw of bolt through screw 6-11 corresponding on U-shaped fixed support 6-1 biside plate and slider body about 6-4 both ends of the surface again, dial torque wrench 13 handle is pressed between the U-shaped fixed mount 6-1 upper plate of column 6-3 side and fixed tray 6-2, column 6-3 is close on the left of dial torque wrench 13, the height water detection of adjustment fixed tray 6-2 is put down, U-shaped fixed support 6-1 is according to the difference of tested spanner handle thickness, make an accurate selection of leghole 6-12 position to reach fixing effect.
During the moment of torsion that detection dial torque wrench 13 is counterclockwise, bottom plate 6-5 is taken off, turnback is revolved in the position of slider body 6-4 on the arm of force 5, spanner handle and the point of application are placed between the U-shaped fixed mount 6-1 upper plate of slider body 6-4 Chang Mian district C and fixed tray 6-2, the bolt of bottom plate 6-5 is tightened behind the position of adjustment slide block 6 on the arm of force 5, slide block 6 is fixed on the arm of force 5, be screwed together with the screw of bolt through screw 6-11 corresponding on U-shaped fixed support 6-1 biside plate and slider body about 6-4 both ends of the surface again, dial torque wrench 13 handle is pressed between the U-shaped fixed mount 6-1 upper plate of column 6-3 side and fixed tray 6-2, column 6-3 is close on the right side of dial torque wrench 13.
The effect of U-shaped fixed mount 6-1 and fixed tray 6-2 is dial torque wrench about 13 play preventing from being detected.
Open air switch 12 to power to AC servo driver 11, after AC servo driver 11 obtains the instruction sent by the serial ports of computing machine 9, control servomotor 4-6 drive screw mandrel 4-5 is clockwise or rotate counterclockwise, the rectangle iron block 4-7 that leading screw 4-5 is provided with can move along with the direction of motion of leading screw 4-5 thereupon, the athletic meeting of rectangle iron block 4-7 drives the arm of force 5 be socketed with the snag axis II4-72 of its upper end to move, the sliding shoe 6 be simultaneously spirally connected on the arm of force 5 moves to the left or to the right, along with the side-to-side movement of sliding shoe 6, column 6-3 promotion torque spanner 13 adds force and moves to the left or to the right, torque sensor 2 produces corresponding mV signal thereupon, mV signal passes serial ports of computers back by mV collector 10, computing machine 9 reads corresponding torque value.
While the standard value comparison that tested torque spanner and computer show, also to ensure that it meets the measurement requirement of code JJG707-2014.
As long as the range ability of the torque spanner calibrating installation that this experiment is novel changes corresponding high-precision sensor as previously described, without the need to any utility appliance as suitable increasing leading screw and speed reduction unit etc.
Torque sensor 2 can match the sensor of different torque value, as gone away for some great undertakings single flange torque sensor that sensing produces in: Putian, and model: LC-11 series.

Claims (2)

1. one kind for detecting the pick-up unit of torque spanner torque value, comprise torque sensor (2), reducing adapter (8), tested torque spanner (13), it is characterized in that: also comprise mounting (1), arm of force stationary installation (3), arm of force drive unit (4), the arm of force (5), sliding shoe (6), moment of flexure muscle (7);
Described arm of force stationary installation (3) comprises I-shaped fixed leg (3-1), bearing I (3-2), bearing I I(3-3), mounting pillar (3-4), ring flange (3-5);
The top and bottom of described I-shaped fixed leg (3-1) are inlayed respectively a bearing I (3-2), bearing I I(3-3), one end of described mounting pillar (3-4) and ring flange (3-5) are fixed, the other end of mounting pillar (3-4) is arranged on bearing I (3-2) and bearing I I(3-3) in, the axle (3-41) on mounting pillar (3-4) stretches out bearing II(3-3) outward;
Described arm of force drive unit (4) comprises backplate (4-1), plate support (4-2), feed rod (4-3), bearing I II(4-4), screw mandrel (4-5), servomotor (4-6), rectangle iron block (4-7), two pieces of described backplates (4-1) are fixed on plate support (4-2), four feed rods (4-3) are fixed respectively between two pieces of backplates (4-1), screw mandrel (4-5) is arranged on the center of two pieces of backplates (4-1), described screw mandrel (4-5) is provided with rectangle iron block (4-7), rectangle iron block (4-7) can move horizontally on screw mandrel (4-5), the snag axis I(4-71 at rectangle iron block (4-7) two ends) on be set with a bearing I II(4-4), two bearing I II(4-4) be separately positioned on up and down between symmetrically arranged two feed rods (4-3), two bearing I II(4-4) can move horizontally between two pairs of feed rods (4-3), the snag axis II(4-72 of rectangle iron block (4-7) upper end) stretch out two pieces of backplates (4-1) outward, described servomotor (4-6) is fixed on the outside of one piece of backplate (4-1), servomotor (4-6) is connected with screw mandrel (4-5),
Described sliding shoe (6) comprises U-shaped fixed support (6-1), fixed tray (6-2), column (6-3), slider body (6-4), bottom plate (6-5), one end of described column (6-3) is fixed on slider body (6-4) and is partial to above on the face of center, forms the Chang Mianqu (C) of column (6-3) side slider body (6-4) and the Duan Mian district (D) of column (6-3) opposite side slider body (6-4);
Described fixed tray (6-2) is fixed on column (6-3), the biside plate of described U-shaped fixed support (6-1) is fixed in the left and right both ends of the surface of slider body (6-4), the other end of column (6-3) stretches out outside the upper plate of U-shaped fixed support (6-1), and described bottom plate (6-5) is fixed on two protruding blocks (6-41) of slider body (6-4) lower end;
Described torque sensor (2), arm of force stationary installation (3), the fixing present of arm of force drive unit (4) horizontal interval is put on frame (3), the both ends of the surface of the described arm of force (5) are embedded with respectively a bearing I V(5-1) and bearing V(5-2), one end of the arm of force (5) and fixing above of arm of force stationary installation (3) I-shaped fixed leg (3-1), bearing I V(5-1) be sleeved on the axle (3-41) of mounting pillar (3-4), the bearing V(5-2 of the arm of force (5) other end) be sleeved on the snag axis II(4-72 of arm of force drive unit (4) rectangle iron block (4-7)) on, described sliding shoe (6) is fixed on the arm of force (5), one end symmetry of two moment of flexure muscle (7) is fixed on the front-back of I-shaped fixed leg (3-1), the other end symmetry of two moment of flexure muscle (7) is fixed on the two sides of the arm of force (5),
Described computing machine (9) is connected with mV collector (10), AC servo driver (11) respectively, mV collector (10) is connected with torque sensor (2), and AC servo driver (11) is connected with air switch (12), servomotor (4-6) respectively.
2. a kind of pick-up unit for detecting torque spanner torque value according to claim 1, it is characterized in that: the biside plate of described U-shaped fixed support (6-1) is arranged with at least one screw (6-11), the upper plate of U-shaped fixed support (6-1) is provided with a leghole (6-12).
CN201520125583.0U 2015-03-04 2015-03-04 A kind of pick-up unit for detecting torque spanner torque value Expired - Fee Related CN204535906U (en)

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Application Number Priority Date Filing Date Title
CN201520125583.0U CN204535906U (en) 2015-03-04 2015-03-04 A kind of pick-up unit for detecting torque spanner torque value

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Application Number Priority Date Filing Date Title
CN201520125583.0U CN204535906U (en) 2015-03-04 2015-03-04 A kind of pick-up unit for detecting torque spanner torque value

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105115710A (en) * 2015-08-13 2015-12-02 上海诺霸科技有限公司 Torque wrench life testing machine
CN106996849A (en) * 2017-06-08 2017-08-01 中国船舶重工集团公司第七0四研究所 Standard torque spanner calibrating installation based on air bearings support
CN108168749A (en) * 2017-12-26 2018-06-15 常州电站辅机股份有限公司 A kind of checking table torque verifying attachment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105115710A (en) * 2015-08-13 2015-12-02 上海诺霸科技有限公司 Torque wrench life testing machine
CN105115710B (en) * 2015-08-13 2018-08-31 上海诺霸科技有限公司 Torque wrench life test machine
CN106996849A (en) * 2017-06-08 2017-08-01 中国船舶重工集团公司第七0四研究所 Standard torque spanner calibrating installation based on air bearings support
CN108168749A (en) * 2017-12-26 2018-06-15 常州电站辅机股份有限公司 A kind of checking table torque verifying attachment
CN108168749B (en) * 2017-12-26 2023-11-07 常州电站辅机股份有限公司 Verification table torque testing device

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Granted publication date: 20150805

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CF01 Termination of patent right due to non-payment of annual fee