CN204530812U - Loader lifting translation automatic regulating system - Google Patents

Loader lifting translation automatic regulating system Download PDF

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Publication number
CN204530812U
CN204530812U CN201420830671.6U CN201420830671U CN204530812U CN 204530812 U CN204530812 U CN 204530812U CN 201420830671 U CN201420830671 U CN 201420830671U CN 204530812 U CN204530812 U CN 204530812U
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China
Prior art keywords
tipping bucket
sensor
bucket cylinder
lifting
swing arm
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CN201420830671.6U
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Chinese (zh)
Inventor
朱新伟
马鹏鹏
朱小虎
曹霞
张垒阁
庄绪明
栗俊明
王壮
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Technology Branch of XCMG Engineering Machinery Co Ltd
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Technology Branch of XCMG Engineering Machinery Co Ltd
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Abstract

The utility model discloses a kind of loader lifting translation automatic regulating system, comprise turn on sensor, perform sensor, closure sensor, lifting tablet, tipping bucket cylinder, tipping bucket cylinder displacement transducer, tipping bucket cylinder displacement tablet, vehicle frame, swing arm cylinder, equipment, control box, pilot valve, distributing valve, guide's hydraulic pump, working solution press pump; Three contacts of lifting tablet can be triggered turn on sensor, execution sensor and closure sensor respectively and be issued a signal to control box, the control box swing arm that can control in pilot valve joins and the electromagnet of tipping bucket connection is energized and power-off, thus control the flexible of tipping bucket cylinder and swing arm cylinder by distributing valve, guide's hydraulic pump and working solution press pump, thus automatically regulate the back rake angle of loader implement, the amplitude of variation of control equipment back rake angle effectively, thus the lifting translation improving loader.

Description

Loader lifting translation automatic regulating system
Technical field
The utility model relates to a kind of loader lifting translation automatic regulating system, belongs to loader technical field.
Background technology
Loader is as the widely used Multifunctional scraper tool of one, be widely used in the places such as building site, port and pier, station, goods yard, carry out shovel dress or short distance transhipment is loosened the soil, the bulk material such as sandstone, coal, rubbish, can also carry out drawing, level land, stow, the operation such as collapse of setting, be a kind of multipurpose, high efficiency engineering machinery.
At present, loader has carried out the various operations such as shovel loading, unloading material by a series of actions of control equipment.Along with develop rapidly, national the continuing to increase infrastructure construction input of economy, construction environment complicated and changeable and working condition propose increasing requirement to loader function and performance.For present widely used reversal six-connecting-rod mechanism, although have fabulous combination property, but its translation performance is one piece of short slab, and this also limits the compliance of loader.In actual job process, along with the lifting of swing arm, the back rake angle of facility is increasing, there will be the situation that material is unrestrained.In this case veteran operator prevents material from trickling down by the rhythm controlling lifting, but greatly reduces operating efficiency and the safety of loader.
Summary of the invention
For above-mentioned existing technical problem, the utility model provides a kind of loader lifting translation automatic regulating system, to improve operating efficiency and the safety of loader.
For achieving the above object, the utility model provides a kind of loader lifting translation automatic regulating system, comprises turn on sensor, performs sensor, closure sensor, lifting tablet, tipping bucket cylinder, tipping bucket cylinder displacement transducer, tipping bucket cylinder displacement tablet, vehicle frame, swing arm cylinder, equipment, control box, pilot valve, distributing valve, guide's hydraulic pump, working solution press pump and oil sources;
The input of described control box connects the turn on sensor for opening lifting translation automatic regulation function respectively, sensor is performed for starting to perform lifting translation automatic regulation function, for closing lifting translation automatic regulation function and performing lifting limit function closure sensor, and tipping bucket cylinder displacement transducer;
Described turn on sensor, execution sensor and closure sensor are arranged on vehicle frame, can in moved arm lifting process, and the lifting tablet be installed on equipment swing arm triggers respectively, and issues a signal to control box;
Described tipping bucket cylinder displacement transducer is arranged on tipping bucket cylinder cylinder barrel, can when tipping bucket cylinder moves, and the tipping bucket cylinder displacement tablet be installed on tipping bucket cylinder triggers, and issues a signal to control box;
The output of described control box connects pilot valve, described oil sources is connected with pilot valve, distributing valve respectively by working solution press pump, distributing valve oil outlet end is connected with tipping bucket cylinder and swing arm cylinder respectively, and oil sources is connected with pilot valve by guide's hydraulic pump, and pilot valve oil outlet end is connected with distributing valve.
Further, described turn on sensor, perform sensor and closure sensor three is staggered is arranged on vehicle frame, described lifting tablet is arranged on the swing arm of equipment, adopt annular three contact structures, and three contact positions and above-mentioned three sensor one_to_one corresponding, its structure center of circle is concentric with swing arm vehicle frame hinge, and can rotate along with swing arm moving arm vehicle frame hinge.
Further, described tipping bucket cylinder displacement tablet adopts stripe board structure, is arranged on the piston rod of tipping bucket cylinder.
The loader lifting translation automatic regulating system that the utility model provides, can in loader lifting process, the back rake angle of automatic adjustment loader implement: when equipment 10 is in the state of ground, lifting tablet 4 triggers turn on sensor 1, lifting translation automatic regulation function is opened; When the back rake angle that equipment 10 gives rise to facility exceeds allowed band, lifting tablet 4 triggers and performs sensor 2, and tipping bucket cylinder 5 is shunk, thus regulates the back rake angle of facility; When the back rake angle that tipping bucket cylinder 5 is retracted to facility has been adjusted to allowed band, tipping bucket cylinder has been made to stop shrinking; When equipment 10 gives rise to the spacing setting height of lifting, lifting tablet 4 triggers closure sensor, and swing arm stops lifting.To sum up, this system not only control equipment back rake angle amplitude of variation effectively, improve the lifting translation of loader, but also there is the function that equipment stops when giving rise to setting height the lifting of lifting spacing, improve operating efficiency and the safety of loader.
Accompanying drawing explanation
Fig. 1 is work structuring figure of the present utility model;
Fig. 2 is fundamental diagram of the present utility model;
Fig. 3 is the structure chart of lifting tablet in Fig. 1;
In figure: 1, turn on sensor, 2, perform sensor, 3, closure sensor, 4, lifting tablet, 5, tipping bucket cylinder, 6, tipping bucket cylinder displacement transducer, 7, tipping bucket cylinder displacement tablet, 8, vehicle frame, 9, swing arm cylinder, 10, equipment, 11, control box, 12, pilot valve, 13, distributing valve, 14, guide's hydraulic pump, 15, working solution press pump.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, Figure 2 and Figure 3, the utility model comprises turn on sensor 1, performs sensor 2, closure sensor 3, lifting tablet 4, tipping bucket cylinder 5, tipping bucket cylinder displacement transducer 6, tipping bucket cylinder displacement tablet 7, vehicle frame 8, swing arm cylinder 9, equipment 10, control box 11, pilot valve 12, distributing valve 13, guide's hydraulic pump 14, working solution press pump 15 and oil sources;
Wherein: turn on sensor 1 is responsible for opening lifting translation automatic regulation function, perform sensor 2 to be responsible for starting to perform lifting translation automatic regulation function, closure sensor 3 is responsible for closing lifting translation automatic regulation function and performing lifting limit function, and their staggered installations on carriage 8;
Lifting tablet 4 adopts annular three contact structures, and its structure center of circle is concentric with swing arm vehicle frame hinge, is arranged on the swing arm of equipment 10, along with swing arm moving arm vehicle frame hinge rotates; In moved arm lifting process, three contact positions of lifting tablet 4 and above-mentioned three sensor one_to_one corresponding, can trigger turn on sensor 1, execution sensor 2 and closure sensor 3 respectively and issue a signal to control box 11;
Tipping bucket cylinder displacement transducer 6 is arranged on the cylinder barrel of tipping bucket cylinder 4; Tipping bucket cylinder displacement tablet 7 adopts stripe board structure, is arranged on the piston rod of tipping bucket cylinder 4; When tipping bucket cylinder 4 moves to certain stroke, tipping bucket cylinder displacement tablet 7 can trigger tipping bucket cylinder displacement transducer 6 and issue a signal to control box 11;
Oil sources is connected with pilot valve 12, distributing valve 13 respectively by working solution press pump 15, and distributing valve 13 oil outlet end is connected with tipping bucket cylinder 5 and swing arm cylinder 9 respectively, and oil sources is connected with pilot valve 12 by guide's hydraulic pump 14, and pilot valve 12 oil outlet end is connected with distributing valve 13.The output of control box 11 connects pilot valve 12, can control electromagnet energising and the power-off of swing arm connection in pilot valve 12 and tipping bucket connection, thus controls stretching of tipping bucket cylinder 5 and swing arm cylinder 9 by distributing valve 13, guide's hydraulic pump 14 and working solution press pump 15.
First the spacing automatic regulation function of lifting of this utility model and lifting limit function are achieved in that, when equipment 10 gives rise to a certain height, the back rake angle of facility changes greatly, the stroke now arranging tipping bucket cylinder 5 makes facility back rake angle identical with ground location, recording now equipment 10 lift height is H, and the stroke of tipping bucket cylinder 5 is L.
When equipment 10 is in the state of ground, lifting tablet 4 triggers turn on sensor 1, and turn on sensor 1 issues a signal to control box 11, and lifting translation automatic regulation function is opened;
When equipment 10 starts lifting, pull back pilot operated handle, loose one's grip to moved arm lifting position, swing arm connection electromagnetic actuation in pilot valve 12, pilot valve 12 swing arm connection spool remains on moved arm lifting position, the hydraulic oil of guide's hydraulic pump 14 promotes distributing valve 13 swing arm connection spool to moved arm lifting position, and working solution press pump 15, to swing arm cylinder 9 large chamber fuel feeding, makes moved arm lifting.
When equipment 10 gives rise to height H, the back rake angle of facility exceeds allowed band, lifting tablet 4 triggers and performs sensor 2, perform sensor 2 and issue a signal to control box 11, make the electromagnetic actuation that pilot valve 12 tipping bucket joins, pilot valve 12 tipping bucket connection spool moves on to tipping bucket position, and the hydraulic oil of working solution press pump 15 is to tipping bucket cylinder 5 large chamber fuel feeding, tipping bucket cylinder 5 is shunk, thus regulates the back rake angle of facility.
When tipping bucket cylinder 5 is retracted to setting stroke L, the tipping bucket cylinder displacement tablet 7 be arranged on tipping bucket cylinder 5 triggers tipping bucket cylinder displacement transducer 6 and issues a signal to control box 11, the electromagnet that pilot valve 12 tipping bucket is joined disconnects, pilot valve 12 tipping bucket connection spool gets back to meta, the hydraulic oil of working solution press pump 15 stops to tipping bucket cylinder 5 large chamber fuel feeding, make tipping bucket cylinder 5 stop shrinking, now the back rake angle of facility is adjusted to allowed band.
When equipment 10 gives rise to the spacing setting height of lifting, lifting tablet 4 triggers closure sensor, and closure sensor 3 issues a signal to control box 11, and lifting translation automatic regulation function is closed.Electromagnet power-off simultaneously on pilot valve 12 swing arm connection, pilot valve 12 swing arm connection spool gets back to meta, and the hydraulic oil of guide's hydraulic pump 14 shifts the swing arm of distributing valve 13 connection spool onto meta, and working solution press pump 15 stops to swing arm cylinder 9 fuel feeding, and swing arm stops lifting.
When equipment 10 falls, do not need lifting translation automatic regulation function, now function is in closed condition, performs sensor 2 and does not work.
When equipment 10 drops to ground location, lifting tablet 4 triggers turn on sensor 1, and lifting translation automatic regulation function is opened, in upper once equipment 10 lifting process, carry out translation adjustment.

Claims (3)

1. a loader lifting translation automatic regulating system, is characterized in that: comprise turn on sensor (1), perform sensor (2), closure sensor (3), lifting tablet (4), tipping bucket cylinder (5), tipping bucket cylinder displacement transducer (6), tipping bucket cylinder displacement tablet (7), vehicle frame (8), swing arm cylinder (9), equipment (10), control box (11), pilot valve (12), distributing valve (13), guide's hydraulic pump (14), working solution press pump (15) and oil sources;
The input of described control box (11) connects the turn on sensor (1) for opening lifting translation automatic regulation function respectively, sensor (2) is performed for starting to perform lifting translation automatic regulation function, for closing lifting translation automatic regulation function and performing lifting limit function closure sensor (3), and tipping bucket cylinder displacement transducer (6);
Described turn on sensor (1), execution sensor (2) and closure sensor (3) are arranged on vehicle frame (8), can in moved arm lifting process, the lifting tablet (4) be installed on equipment (10) swing arm triggers respectively, and issues a signal to control box (11);
Described tipping bucket cylinder displacement transducer (6) is arranged on tipping bucket cylinder (5) cylinder barrel, can when tipping bucket cylinder (4) moves, and tipping bucket cylinder displacement tablet (7) be installed on tipping bucket cylinder (5) triggers, and issues a signal to control box (11);
The output of described control box (11) connects pilot valve (12), described oil sources is connected with pilot valve (12), distributing valve (13) respectively by working solution press pump (15), distributing valve (13) oil outlet end is connected with tipping bucket cylinder (5) and swing arm cylinder (9) respectively, oil sources is connected with pilot valve (12) by guide's hydraulic pump (14), and pilot valve (12) oil outlet end is connected with distributing valve (13).
2. a kind of loader lifting translation automatic regulating system according to claim 1, it is characterized in that, described turn on sensor (1), perform sensor (2) and closure sensor (3) three is staggered is arranged on vehicle frame (8), described lifting tablet (4) is arranged on the swing arm of equipment (10), adopt annular three contact structures, and three contact positions and above-mentioned three sensor one_to_one corresponding, its structure center of circle is concentric with swing arm vehicle frame hinge, and can rotate along with swing arm moving arm vehicle frame hinge.
3. a kind of loader lifting translation automatic regulating system according to claim 1 and 2, is characterized in that, described tipping bucket cylinder displacement tablet (7) adopts stripe board structure, is arranged on the piston rod of tipping bucket cylinder (5).
CN201420830671.6U 2014-12-25 2014-12-25 Loader lifting translation automatic regulating system Active CN204530812U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420830671.6U CN204530812U (en) 2014-12-25 2014-12-25 Loader lifting translation automatic regulating system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420830671.6U CN204530812U (en) 2014-12-25 2014-12-25 Loader lifting translation automatic regulating system

Publications (1)

Publication Number Publication Date
CN204530812U true CN204530812U (en) 2015-08-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420830671.6U Active CN204530812U (en) 2014-12-25 2014-12-25 Loader lifting translation automatic regulating system

Country Status (1)

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CN (1) CN204530812U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104563178A (en) * 2014-12-25 2015-04-29 徐工集团工程机械股份有限公司科技分公司 Automatic adjusting system for lifting and transverse moving of loading machine
CN113302361A (en) * 2019-04-04 2021-08-24 株式会社小松制作所 Work implement control device, work vehicle, and work implement control method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104563178A (en) * 2014-12-25 2015-04-29 徐工集团工程机械股份有限公司科技分公司 Automatic adjusting system for lifting and transverse moving of loading machine
CN104563178B (en) * 2014-12-25 2017-01-18 徐工集团工程机械股份有限公司科技分公司 Automatic adjusting system for lifting and transverse moving of loading machine
CN113302361A (en) * 2019-04-04 2021-08-24 株式会社小松制作所 Work implement control device, work vehicle, and work implement control method
CN113302361B (en) * 2019-04-04 2023-05-02 株式会社小松制作所 Work implement control device, work vehicle, and work implement control method

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