CN204529718U - Environmental protection and energy saving continuous microwave irradiated polymer material modification equipment - Google Patents
Environmental protection and energy saving continuous microwave irradiated polymer material modification equipment Download PDFInfo
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- CN204529718U CN204529718U CN201520105911.0U CN201520105911U CN204529718U CN 204529718 U CN204529718 U CN 204529718U CN 201520105911 U CN201520105911 U CN 201520105911U CN 204529718 U CN204529718 U CN 204529718U
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- microwave
- microwave exposure
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- waste gas
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The utility model discloses a kind of environmental protection and energy saving continuous microwave irradiated polymer material modification equipment, comprise dosing unit, stir mixing device, microwave exposure treatment unit, waste gas recovering device; The utility model adopts automatic control structure, realizes automatic Weighing, automatic blending, automatic stirring batch mixing; Compound is controlled at microwave irradiation time, can not produce half-cooked material; Microwave exposure temperature-controllable, realize activating group and the organic infiltration scion grafting of rubber powder, rubber powder activation modification quality is improved; In microwave exposure process, heat energy does not produce and leaks, and energy-saving effect is obvious; The totally-enclosed connection of waste gas recovering device, forming closed loop pipeline, without exhaust emission environment in activation modification process, playing to preserving the ecological environment the effect of actively promoting.
Description
Technical field
The utility model relates to macromolecular material desulfurization activation modification suite of equipment, particularly relates to a kind of environmental protection and energy saving continuous microwave irradiated polymer material modification equipment.
Background technology
Rubber be a polymer by sulfuration elasticity and high polymkeric substance, due to needs sulfuration during article of manufacture, rubber has this feature of thermoset, thus rubber industry wastewater unlike plastics melting reclaim, be very very difficult realization.Can recycle completely just must first rubber raw materials (damaged tire) be pulverized so want rubber, breaking method is nothing more than air expansion method of cooling, nitrogen ultra low temperature cold method, chemical method, machinery normal temperature crushing up, first two is all worthless because need a large amount of energy consumption, and production cost is very high loses more than gain, be that a kind of form produce gained rubber powder they all also gather and have stable vulcanizable construction, in crushing process, be difficult to sulfide linkage (i.e. s-s key) to interrupt complete desulfurization, we will by rubber, rubber powder effective recycling, can only to rubber, rubber powder carries out surface active desulfurization modification, traditional technology adopts dynamic sulfur method to realize to rubber powder modified object at home, but its energy dissipation is very large and serious to water and air secondary pollution.
In the market junked tire to be pulverized or the disintegrating apparatus of other macromolecular materials and technology are mature on the whole, but the rubber powder after pulverizing can effectively be applied, then key depends in activation desulfurization, always be the most pain in the neck of a lot of enterprise for this reason, because all still adopt dynamic desulfurization in the Conventional activation desulfurization overwhelming majority, main heating source derives from steam, thermal oil, the heating modes such as far infrared, but there is certain potential safety hazard, particularly that cigarette aqueous vapor is very large and be stink to high heaven when blow-on tank, can smell an offensive odor outside several kilometers, to environment extreme influence, cause many enterprises repeatedly to remove factory or closedown for this reason, virtually bring larger financial loss to enterprise.
Summary of the invention
For solving the problems of the technologies described above, the utility model provides that a kind of efficiency is high, activation sweetening effectiveness is good, energy-conservation obviously, working service is convenient, totally-enclosed odorless, tasteless environment protection desulphurization or to dry and dry fruit toasts complete mechanical means.
The utility model solves the technical scheme that its technical problem adopts: environmental protection and energy saving continuous microwave irradiated polymer material modification equipment, comprises dosing unit, stir mixing device, microwave exposure treatment unit, waste gas recovering device; It is characterized in that described dosing unit comprises auxiliary agent batch hopper, automatic Weighing batching barrel, LOAD CELLS; Described stir mixing device comprises batch mixing and stirs storage machine, certainly overturns screw-blade, submits material worm conveyor, storaging bucket; Described microwave exposure treatment unit mainly comprises microwave exposure pusher barrel, microwave exposure pushing spiral, microwave exposure pushing spiral axle, microwave generator; Described waste gas recovering device comprises waste gas recovery cover, exhaust gas recycling tube, waste gas recovery blower fan, emission-control equipment; Described batch mixing stirs storage machine and arranges two, left and right, and left side batch mixing stirs center in storage machine and is provided with stir shaft, and stir shaft is connected with agitator motor; Described from upset screw-blade be fixedly installed on stir shaft, drive it move by the motion of stir shaft, the raw material stirred by batch mixing in storage machine forms automatic turning from bottom to top, stirring time compound more even; Described submitting expects that worm conveyor stirs storage machine lower end discharge port with batch mixing and is connected, submitting that material worm conveyor runs be that the discharge port stirring storage machine lower end with batch mixing opens automatically is synchronous averaging, and by submitting, material worm conveyor is totally-enclosed directly gives hopper storage to compound; Described microwave generator multistage on microwave exposure pusher barrel periphery is arranged; Described microwave exposure pushing spiral blade is evenly fixed on microwave exposure pushing spiral axle in the shape of a spiral, and the motion of microwave exposure pushing spiral axle drives microwave exposure pushing spiral spiral movement.
As preferably, described batch mixing stirs storage machine and arranges totally two, left and right, and left side batch mixing stirs on storage machine and is provided with dosing unit, and is provided with from upset screw-blade and stir shaft, and left side batch mixing stirs storage machine and completes batching batch mixing and stirring; Left side batch mixing stirring storage machine lower end discharge port and one submits expects that worm conveyor is connected, and after batch mixing completes, discharge port is opened and the material mixed is sent into right side batch mixing stirring storage machine through submitting material worm conveyor; Right side batch mixing stirs its effect of storage machine and is mainly the material storing and mix, its lower end discharge port also connects and submits material worm conveyor, and batch mixing stirs the connected material worm conveyor that submits of the discharge port of storage machine lower end and opens the material that will mix simultaneously and send into storaging bucket upon receipt of the signals.
As preferably, in microwave exposure pusher barrel, the microwave oscillation frequency of adjustment microwave generator realizes temperature-stable control, by forming preheating zone, middle warm area, high-temperature zone, heat preservation zone to the adjustment of multiple microwave generator temperature in microwave exposure pusher barrel, be conducive to rubber powder compound by temperature or high or lowly to affect in scion grafting modification, guarantee there is an equalization stable temperature effective, realize activating group and the organic infiltration scion grafting of rubber powder.
As preferably, in described automatic Weighing batching barrel, automatic Weighing batching spiral is set, realizes self-service batching by the motion of automatic Weighing batching spiral.
As preferably, one end of described microwave exposure pushing spiral axle is connected with step-down gear, step-down gear is connected with regulated speed motor, adjustment regulated speed motor speed of rotation realizes controlling microwave exposure pushing spiral speed of rotation, make its compound in microwave exposure pusher barrel, have enough mix and blend and curing time again, half-cooked material can not be produced, improve rubber powder activation modification and improved greatly from quality.
As preferably, described LOAD CELLS, automatic Weighing batching spiral, batch mixing stir storage machine, submit and expect that worm conveyor, agitator motor, regulated speed motor, microwave generator are connected with control center, control center collects, processing signals, and transmits control signal.
As preferably, described dosing unit is fixedly installed in batch mixing and stirs directly over storage machine, and dosing unit has many groups, is uniformly distributed at an angle between each assembly materials device; Described LOAD CELLS is fixedly installed in the lower end of automatic Weighing batching barrel near one end of auxiliary agent batch hopper.
As preferably, described microwave exposure pusher barrel is wrapped with microwave exposure barrel external thermal insulation, and microwave exposure barrel external thermal insulation skin is surrounded by a mirror face stainless steel reflector layer.
As preferably, described waste gas recovery cover is arranged on microwave exposure pusher barrel outer wall, and exhaust gas recycling tube is arranged on waste gas recovery cover upper end, and exhaust gas recycling tube is connected with waste gas recovery blower fan is totally-enclosed, forms closed loop pipeline; Described waste gas recovery cover is provided with multiple, is distributed in the different zones of microwave exposure pusher barrel.
As preferably, described dosing unit is fixedly installed in batch mixing and stirs directly over storage machine, and dosing unit has many groups, is uniformly distributed at an angle between each assembly materials device.
As preferably, described automatic Weighing batching barrel is weighing belt, and submitting material worm conveyor is rotary conveyor.
As preferably, described batch mixing stir storage machine be vertical or horizontal in one; Described microwave exposure pusher barrel, microwave exposure pushing spiral, microwave exposure pushing spiral axle be pottery or plastics in one.
As preferably, described microwave generator is the one in heat conduction oil ring or far-infrared heating ring.
As preferably, described emission-control equipment is burn processing or neutralizing treatment device, and neutralizing treatment device is spray-type waste gas recovery neutralizing treatment tower.
Environmental protection and energy saving continuous microwave irradiated polymer material modification equipment work step is as follows:
(1) prepare burden;
A, by required auxiliary agent, be respectively charged in different auxiliary agent batch hopper;
B, the rubber powder of activation modification will be needed quantitatively to flow to left side batch mixing stir in storage machine through submitting material worm conveyor;
When the analog quantity that C, LOAD CELLS detect reaches set amount standard, this time single group auxiliary agent batching terminates.
(2) be uniformly mixed
After A, single group auxiliary agent batching terminate, control center and a given initiating signal, automatically start after mixer motor receives signal and start to stir to rubber powder;
When B, churning time reach set(ting)value, control center provides a sequential control signal, after automatic Weighing batching spiral receives signal, starts respectively slowly add in left side batch mixing stirring storage machine by required auxiliary agent according to the order of setting;
C, stirred after, storage machine transmission signal stirs in control center to the left batch mixing, the discharge port that batch mixing stirs storage machine lower end is opened automatically, is discharged into by compound and submits material worm conveyor, stores through submitting material worm conveyor feeding right side batch mixing stirring storage machine.
(3) microwave exposure modification
A, when needing to carry out microwave exposure process, batch mixing stirs storage machine, submits material worm conveyor to the right, regulated speed motor sends signal in control center; Right side batch mixing stirs storage machine lower end discharge port and submits material worm conveyor and starts simultaneously, and compound is sent into storaging bucket; According to the flow of setting, the mixture flow in storaging bucket enters microwave exposure pusher barrel, and then regulated speed motor rotates according to the speed of setting, drives microwave exposure pushing spiral axle to rotate, drives compound to move in microwave exposure pusher barrel;
After B, compound enter microwave exposure pusher barrel, control center sends initiating signal to microwave generator, and each microwave generator is according to the oscillation frequency work of setting.
(4) waste gas recovery
Aqueous vapor in A, production process and waste odour-gas body concentrate totally-enclosed collection by the waste gas recovery cover that microwave exposure barrel outer wall is arranged;
After B, waste gas recovery blower fan are opened, the waste gas in waste gas recovery cover, by being arranged at the exhaust gas recycling tube of its upper end through waste gas recovery blower fan, entering into emission-control equipment and processes.
The beneficial effects of the utility model:
(1) adopt automatic control structure, realize automatic Weighing, automatic blending, automatic stirring batch mixing, production efficiency improves;
(2) compound time in microwave exposure pusher barrel is controlled, can not produce half-cooked material; The microwave tube then multistage setting on microwave exposure pusher barrel periphery of microwave generator, can control microwave exposure temperature, realize activating group and the organic infiltration scion grafting of rubber powder, rubber powder activation modification quality is improved;
(3) microwave exposure pusher barrel is wrapped with microwave exposure barrel external thermal insulation, and microwave exposure barrel external thermal insulation outermost layer is surrounded by a mirror face stainless steel reflector layer, and heat energy does not produce and leaks, and energy-saving effect is obvious.
(4) the totally-enclosed connection of waste gas recovering device, forming closed loop pipeline, without exhaust emission environment in activation modification process, playing to preserving the ecological environment the effect of actively promoting.
Accompanying drawing explanation
Fig. 1 is environmental protection and energy saving continuous microwave irradiated polymer material modification equipment side floor map;
Fig. 2 is environmental protection and energy saving continuous microwave irradiated polymer material modification equipment microwave exposure pusher barrel and pushing spiral sectional side view;
Fig. 3 is that environmental protection and energy saving continuous microwave irradiated polymer material modification equipment batch mixing stirs storage machine sectional side view;
Fig. 4 is environmental protection and energy saving continuous microwave irradiated polymer material modification equipment 45 ° of strabismus stereograms;
Fig. 5 is environmental protection and energy saving continuous microwave irradiated polymer material modification equipment automatic Weighing batching barrel sectional view;
Shown in figure: 1-auxiliary agent batch hopper, 2-automatic Weighing batching barrel, 3-LOAD CELLS, 4-batch mixing stirs storage machine, from overturning screw-blade in 5-batch mixing stirrer, 6-submits material worm conveyor, 7-storaging bucket, 8-microwave exposure pusher barrel, 9-microwave exposure pushing spiral, 10-microwave exposure pushing spiral axle, 11-step-down gear, 12-regulated speed motor, 13-microwave generator, 14-microwave exposure barrel external thermal insulation, 15-mirror face stainless steel reflector layer, 16-waste gas recovery cover, 17-exhaust gas recycling tube, 18-waste gas recovery blower fan, 19-emission-control equipment.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is further illustrated.
As shown in Figure 1, the utility model comprises: auxiliary agent batch hopper (1), automatic Weighing batching barrel (2), LOAD CELLS (3), batch mixing stirs storage machine (4), from upset screw-blade (5), submit material worm conveyor (6), storaging bucket (7), microwave exposure pusher barrel (8), microwave exposure pushing spiral (9), microwave exposure pushing spiral axle (10), step-down gear (11), regulated speed motor (12), microwave generator (13), microwave exposure barrel external thermal insulation (14), mirror face stainless steel reflector layer (15), waste gas recovery cover (16), exhaust gas recycling tube (17), waste gas recovery blower fan (18), emission-control equipment (19).
During use, first by required auxiliary agent, be respectively charged in different auxiliary agent batch hopper (1), quantitatively flow in batch mixing stirring storage machine (6) by needing the rubber powder of activation modification through submitting material worm conveyor (6), when the analog quantity that LOAD CELLS (3) detects reaches set amount standard, this time single group auxiliary agent batching terminates.
After single group auxiliary agent batching terminates, control center and a given initiating signal, automatically start after mixer motor receives signal and start to stir to rubber powder, when churning time reaches set(ting)value, control center provides a sequential control signal, after automatic Weighing batching spiral receives signal, start respectively according to the order of setting and required auxiliary agent is slowly added in batch mixing stirring storage machine (4); After stirring completes, control center stirs storage machine (4) to batch mixing and sends signal, the discharge port that batch mixing stirs storage machine (4) lower end is opened automatically, is discharged into by compound and submits material worm conveyor (6), sends into storaging bucket (7) storage through submitting material worm conveyor (6).
After the compound be stirred sends into storaging bucket (7), control center sends signal to regulated speed motor (12), regulated speed motor (12) rotates according to the speed of setting, drives microwave exposure pushing spiral axle (10) to rotate, and drives compound to move in microwave exposure pusher barrel (8); After compound enters microwave exposure pusher barrel (8), control center sends initiating signal to microwave generator (13), and each microwave generator (13) is according to the oscillation frequency work of setting.
Aqueous vapor in production process and waste odour-gas body concentrate totally-enclosed collection by the waste gas recovery cover (16) that microwave exposure barrel (8) outer wall is arranged; After waste gas recovery blower fan (18) is opened, the waste gas in waste gas recovery cover (16), by being arranged at the exhaust gas recycling tube (17) of its upper end through waste gas recovery blower fan (18), entering into emission-control equipment (19) and processes.
Above-mentioned embodiment is intended to illustrate that the utility model can be professional and technical personnel in the field and realizes or use; modifying to above-mentioned embodiment will be apparent for those skilled in the art; therefore the utility model includes but not limited to above-mentioned embodiment; any these claims or specification sheets of meeting describes; meet and principle disclosed herein and novelty, the method for inventive features, technique, product, all fall within protection domain of the present utility model.
Claims (10)
1. environmental protection and energy saving continuous microwave irradiated polymer material modification equipment, comprises dosing unit, stir mixing device, microwave exposure treatment unit, waste gas recovering device; It is characterized in that described dosing unit comprises auxiliary agent batch hopper (1), automatic Weighing batching barrel (2), LOAD CELLS (3); Described stir mixing device comprises batch mixing and stirs storage machine (4), certainly overturns screw-blade (5), submits material worm conveyor (6), storaging bucket (7); Described microwave exposure treatment unit mainly comprises microwave exposure pusher barrel (8), microwave exposure pushing spiral (9), microwave exposure pushing spiral axle (10), microwave generator (13); Described waste gas recovering device comprises waste gas recovery cover (16), exhaust gas recycling tube (17), waste gas recovery blower fan (18), emission-control equipment (19); Described batch mixing stirs storage machine (4) and arranges two, left and right, and left side batch mixing stirs storage machine (4) interior center and is provided with stir shaft, and stir shaft is connected with agitator motor; Describedly being fixedly installed on stir shaft from overturning screw-blade (5), driving it to move by the motion of stir shaft; Described submitting expects that worm conveyor (6) stirs storage machine (4) lower end discharge port with batch mixing and is connected; Described microwave generator (13) multistage on microwave exposure pusher barrel (8) periphery is arranged; Described microwave exposure pushing spiral (9) blade is evenly fixed on microwave exposure pushing spiral axle (10) in the shape of a spiral, and the motion of microwave exposure pushing spiral axle (10) drives microwave exposure pushing spiral (9) spiral movement.
2. environmental protection and energy saving continuous microwave irradiated polymer material modification equipment according to claim 1, it is characterized in that: in described automatic Weighing batching barrel (2), automatic Weighing batching spiral is set, realizes self-service batching by the motion of automatic Weighing batching spiral.
3. environmental protection and energy saving continuous microwave irradiated polymer material modification equipment according to claim 1, it is characterized in that: one end of described microwave exposure pushing spiral axle (10) is connected with step-down gear (11), step-down gear (11) is connected with regulated speed motor (12), and adjustment regulated speed motor (12) speed of rotation realizes controlling microwave exposure pushing spiral (9) speed of rotation.
4. environmental protection and energy saving continuous microwave irradiated polymer material modification equipment according to claim 1 or 2 or 3, it is characterized in that: described LOAD CELLS (3), automatic Weighing batching spiral, batch mixing stir storage machine (4), submit and expect that worm conveyor (6), agitator motor, regulated speed motor (12), microwave generator (13) are connected with control center, control center collects, processing signals, and transmits control signal.
5. environmental protection and energy saving continuous microwave irradiated polymer material modification equipment according to claim 1, it is characterized in that: described dosing unit is fixedly installed in batch mixing and stirs directly over storage machine (4), dosing unit has many groups, is uniformly distributed at an angle between each assembly materials device; Described LOAD CELLS (3) is fixedly installed in one end near auxiliary agent batch hopper (1), lower end of automatic Weighing batching barrel (2).
6. environmental protection and energy saving continuous microwave irradiated polymer material modification equipment according to claim 1, it is characterized in that: described microwave exposure pusher barrel (8) is wrapped with microwave exposure barrel external thermal insulation (14), microwave exposure barrel external thermal insulation (14) skin is surrounded by a mirror face stainless steel reflector layer (15).
7. environmental protection and energy saving continuous microwave irradiated polymer material modification equipment according to claim 1, it is characterized in that: described waste gas recovery cover (16) is arranged on microwave exposure pusher barrel (8) outer wall, exhaust gas recycling tube (17) is arranged on waste gas recovery cover (16) upper end, exhaust gas recycling tube (17) is connected with waste gas recovery blower fan (18) is totally-enclosed, forms closed loop pipeline; Described waste gas recovery cover (16) is provided with multiple, is distributed in the different zones of microwave exposure pusher barrel (8).
8. environmental protection and energy saving continuous microwave irradiated polymer material modification equipment according to claim 1, is characterized in that: described automatic Weighing batching barrel (2) is weighing belt, and submitting material worm conveyor (6) is rotary conveyor.
9. environmental protection and energy saving continuous microwave irradiated polymer material modification equipment according to claim 1, is characterized in that: described batch mixing stir storage machine (4) be vertical or horizontal in one; Described microwave exposure pusher barrel (8), microwave exposure pushing spiral (9), microwave exposure pushing spiral axle (10) are the one in pottery or plastics; Described microwave generator (13) is the one in heat conduction oil ring or far-infrared heating ring.
10. environmental protection and energy saving continuous microwave irradiated polymer material modification equipment according to claim 1, it is characterized in that: described emission-control equipment (19) is burn processing or neutralizing treatment device, neutralizing treatment device is spray-type waste gas recovery neutralizing treatment tower; Described polymer modification equipment can be used for dry fruit baking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201520105911.0U CN204529718U (en) | 2015-02-13 | 2015-02-13 | Environmental protection and energy saving continuous microwave irradiated polymer material modification equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520105911.0U CN204529718U (en) | 2015-02-13 | 2015-02-13 | Environmental protection and energy saving continuous microwave irradiated polymer material modification equipment |
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| CN204529718U true CN204529718U (en) | 2015-08-05 |
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| CN201520105911.0U Expired - Fee Related CN204529718U (en) | 2015-02-13 | 2015-02-13 | Environmental protection and energy saving continuous microwave irradiated polymer material modification equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106185204A (en) * | 2016-07-15 | 2016-12-07 | 陕西友力实业有限公司 | A kind of continuous conveying system of polyester bottle slice |
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2015
- 2015-02-13 CN CN201520105911.0U patent/CN204529718U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106185204A (en) * | 2016-07-15 | 2016-12-07 | 陕西友力实业有限公司 | A kind of continuous conveying system of polyester bottle slice |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150805 Termination date: 20180213 |