CN204528516U - The penetrating detection of ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line - Google Patents

The penetrating detection of ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line Download PDF

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Publication number
CN204528516U
CN204528516U CN201520141254.5U CN201520141254U CN204528516U CN 204528516 U CN204528516 U CN 204528516U CN 201520141254 U CN201520141254 U CN 201520141254U CN 204528516 U CN204528516 U CN 204528516U
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China
Prior art keywords
detecting device
penetrating
honey comb
ceramic honey
transfer pipe
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Expired - Fee Related
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CN201520141254.5U
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Chinese (zh)
Inventor
傅之成
邵卿
张耀
徐晓东
张卧龙
盛明刚
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Ningbo Ka Sushi Robotization Science And Technology Ltd
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Ningbo Ka Sushi Robotization Science And Technology Ltd
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Abstract

The utility model discloses the penetrating detection of a kind of ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line, comprise the transition belt sequentially arranged, penetrating check implement, laser mark printing device and end material collecting device, transition belt is arranged at and produces line end, and between transition belt with penetrating check implement, penetrating check implement is connected with laser mark printing device and between laser mark printing device with end material collecting device respectively by Transfer pipe.This conveyor line comprehensive application automation and machine vision technique, and then solve ceramic honey comb permeability and to detect and laser marking two procedures at substantial is artificial and manual detection precision can not keep good conforming drawback, realize the full-automation of ternary catalyzing unit ceramic honey comb laser rear end production process.

Description

The penetrating detection of ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line
Technical field
The utility model relates to the penetrating detection of a kind of ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line, relates generally to automation and field of machine vision.
Background technology
Ternary catalyzing unit, is mounted in most important outer purifier in automobile exhaust system, and the pernicious gases such as CO, HC and NOx that vehicle exhaust can be discharged by it change harmless carbon dioxide, water and nitrogen into by oxidation and reducing action.A major part of ternary catalyzing unit is exactly inner ceramic honey comb, and its effect is at waste gas by increasing the area of contact of catalyst and waste gas during ternary catalyzing unit, thus reaches the object of high efficiency filter.
Industrial ternary catalyzing unit ceramic honey comb is mostly ceramic cylinder, and there is penetrating circular hole centre.This product needs to carry out permeability detection after machining and laser marking operation can be dispatched from the factory.These two work are at present still needed and have manually been coordinated with mechanical equipment: whether permeability detects is penetrating by each hole of manual detection ceramic honey comb, laser marking is then need ceramic honey comb to be manually placed on mark position according to laser prompting, and recycling laser marking machine completes mark.The shortcoming one of these two work consumes in a large number manually, and two is that artificial accuracy of detection can not keep good conformability, easily causes and detects mistake or mark location deviation.The qualification rate of ternary catalyzing unit ceramic honey comb is finally made to reduce.
Summary of the invention
The purpose of this utility model is the drawback for existing ceramic honey comb permeability detection and laser marking operation, proposes the penetrating detection of a kind of ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line.This conveyor line is made up of penetrating check implement and automatic laser marking line, and penetrating check implement is mainly used in the permeability testing of responsible ceramic honey comb hole, is detected by inferior-quality for permeability ceramic honey comb by machine vision detection device; Automatic laser marking line primary responsibility utilizes machine vision device and laser marking machine to be engaged in a series of laser marking work of ceramic honey comb side surface.This conveyor line comprehensive application automation and machine vision technique, and then solve ceramic honey comb permeability and detect and the drawback of laser marking two procedures.
In order to achieve the above object, the utility model adopts following technical proposals.
A kind of penetrating detection of ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line, comprise the transition belt sequentially arranged, penetrating check implement, laser mark printing device and end material collecting device, transition belt is arranged at and produces line end, and between transition belt with penetrating check implement, penetrating check implement is connected with laser mark printing device and between laser mark printing device with end material collecting device respectively by Transfer pipe.
Wherein, the Transfer pipe between transition belt and penetrating check implement comprises the differential belt conveyor that sequentially arranges and accelerates belt conveyor.
Further, penetrating check implement comprises the plug-hole detecting device and shifting apparatus that sequentially arrange, the front end of plug-hole detecting device is connected with the end accelerating belt conveyor, plug-hole detecting device is connected by Transfer pipe with between shifting apparatus, the Transfer pipe between plug-hole detecting device and shifting apparatus is provided with industrial detection camera.
Further, laser mark printing device comprises the coding up and down that sequentially arranges and detecting device, Quick Response Code prints and detecting device and labeling and detecting device, and upper and lower coding and detecting device print with Quick Response Code and between detecting device and Quick Response Code prints and detecting device is connected respectively by Transfer pipe with between labeling and detecting device.
Further, also sequentially be provided with bar code between penetrating check implement and laser mark printing device to read and detecting device and weighing and detecting device, bar code reads and the front end of detecting device is connected with the end of shifting apparatus by Transfer pipe, bar code read and detecting device with to weigh and detecting device is connected by Transfer pipe, to weigh and the end of detecting device is connected by the front end of Transfer pipe with upper and lower coding and detecting device.
The penetrating detection of ternary catalyzing unit ceramic honey comb of the present utility model and laser marking automatic assembly line detect with Traditional Man ternary catalyzing unit ceramic honey comb permeability and the advantage that has compared with laser mark printing device is: this pipelining equipment have employed full-automatic pipelining and completes ternary catalyzing unit ceramic honey comb permeability and detect and laser marking two procedures, greatly saves ceramic honey comb human cost in process of production; The permeability detection carried out additionally by machine vision technique or laser marking positioning work are all more accurate than manual method, and have higher conformability, and the success ratio of two procedures is improved greatly.
Accompanying drawing explanation
Fig. 1 is planar structure schematic diagram of the present utility model.
In figure, 1. transition belt, 2. penetrating check implement, 3. laser mark printing device, 4. differential belt conveyor, 5. accelerate belt conveyor, 6. plug-hole detecting device, 7. shifting apparatus.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
The present embodiment is implemented premised on the technical solution of the utility model:
As shown in Figure 1, the penetrating detection of ternary catalyzing unit ceramic honey comb of the present utility model and laser marking automatic assembly line, comprise the transition belt 1, penetrating check implement 2, laser mark printing device 3 and the end material collecting device that sequentially arrange, transition belt 1 is arranged at and produces line end, and between transition belt 1 with penetrating check implement 2, penetrating check implement 2 is connected with laser mark printing device 3 and between laser mark printing device 3 with end material collecting device respectively by Transfer pipe.
Wherein, the Transfer pipe between transition belt 1 and penetrating check implement 2 comprises the differential belt conveyor 4 that sequentially arranges and accelerates belt conveyor 5.
Penetrating check implement 2 comprises the plug-hole detecting device 6 and shifting apparatus 7 that sequentially arrange, the front end of plug-hole detecting device 6 is connected with the end accelerating belt conveyor 5, be connected by Transfer pipe between plug-hole detecting device 6 with shifting apparatus 7, the Transfer pipe between plug-hole detecting device 6 and shifting apparatus 7 be provided with industrial detection camera.
Laser mark printing device 3 comprises the coding up and down that sequentially arranges and detecting device, Quick Response Code prints and detecting device and labeling and detecting device, and upper and lower coding and detecting device print with Quick Response Code and between detecting device and Quick Response Code prints and detecting device is connected respectively by Transfer pipe with between labeling and detecting device.
Also sequentially be provided with bar code between penetrating check implement 2 and laser mark printing device 3 to read and detecting device and weighing and detecting device, bar code reads and the front end of detecting device is connected by the end of Transfer pipe with shifting apparatus 7, bar code read and detecting device with to weigh and detecting device is connected by Transfer pipe, to weigh and the end of detecting device is connected by the front end of Transfer pipe with upper and lower coding and detecting device.
The penetrating detection of this ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line operation as follows.
(1), export that the product sent is orderly on a moving belt to form a line by by producing line, send into follow-up penetrating check implement 2, its concrete steps are: first product passes through differential belt conveyor 4, by the scheduling product from calciner exit, after differential transmits, form a line; And then through accelerating belt conveyor 5, by the product formed a line after differential, after accelerating, pull open the spacing between product, so that carry out permeability detection to single product.
(2), product is by penetrating check implement 2, complete permeability detect and detect defective products, certified products continue to enter laser marking link via belt conveyor, and its concrete steps are: coordinate the backlight of vertical direction the product sent to be carried out the shooting of vertical direction by industrial detection camera; Utilize machine vision technique to judge the permeability situation of product hole according to shooting results, product is divided into permeability acceptable product and off-grade; Utilize shifting apparatus 7 to be sorted out by off gauge, acceptable product continue to be sent to subsequent step.
(3), the product sent here by belt conveyor carried out on request bar code reading, weigh and mark work, its concrete steps are: first product is sent into bar code and read and detect station, utilize the bar code being looped around station surrounding to read and check implement carries out online 360 degree bar codes and reads and detection; Then product is sent into by belt conveyor and is weighed and detect station, utilizes on-line weighting system to carry out On-line Product and weighs and detect;
(4), the product sent here by belt conveyor is carried out on request upper and lower coding, Quick Response Code prints and labeling work, its concrete steps are: product is sent into coding by belt conveyor and detected station, according to product demand setting, machine vision technique is utilized to coordinate ink jet numbering machine to carry out the online coding of upper surface and lower surface and the image detection of coding; According to product demand setting, in the designated area of product, according to the bar code generate pattern of regulation, machine vision technique is utilized to coordinate ink jet numbering machine to carry out the printing of Quick Response Code and the bar code detection after printing; Labeling and detection, utilize machine vision technique to coordinate labelling machine to carry out On-line Product labeling and labeling detects;
(5), end rewinding, its concrete steps are: the artificial rewinding of end of manufacturing line and vanning.

Claims (5)

1. the penetrating detection of ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line, it is characterized in that, comprise the transition belt sequentially arranged, penetrating check implement, laser mark printing device and end material collecting device, transition belt is arranged at and produces line end, and between transition belt with penetrating check implement, penetrating check implement is connected with laser mark printing device and between laser mark printing device with end material collecting device respectively by Transfer pipe.
2. the penetrating detection of ternary catalyzing unit ceramic honey comb according to claim 1 and laser marking automatic assembly line, is characterized in that, the Transfer pipe between transition belt and penetrating check implement comprises the differential belt conveyor that sequentially arranges and accelerates belt conveyor.
3. the penetrating detection of ternary catalyzing unit ceramic honey comb according to claim 2 and laser marking automatic assembly line, it is characterized in that, penetrating check implement comprises the plug-hole detecting device and shifting apparatus that sequentially arrange, the front end of plug-hole detecting device is connected with the end accelerating belt conveyor, plug-hole detecting device is connected by Transfer pipe with between shifting apparatus, the Transfer pipe between plug-hole detecting device and shifting apparatus is provided with industrial detection camera.
4. the penetrating detection of ternary catalyzing unit ceramic honey comb according to claim 3 and laser marking automatic assembly line, it is characterized in that, laser mark printing device comprises the coding up and down that sequentially arranges and detecting device, Quick Response Code prints and detecting device and labeling and detecting device, and upper and lower coding and detecting device print with Quick Response Code and between detecting device and Quick Response Code prints and detecting device is connected respectively by Transfer pipe with between labeling and detecting device.
5. the penetrating detection of ternary catalyzing unit ceramic honey comb according to claim 4 and laser marking automatic assembly line, it is characterized in that, also sequentially be provided with bar code between penetrating check implement and laser mark printing device to read and detecting device and weighing and detecting device, bar code reads and the front end of detecting device is connected with the end of shifting apparatus by Transfer pipe, bar code read and detecting device with to weigh and detecting device is connected by Transfer pipe, to weigh and the end of detecting device is connected by the front end of Transfer pipe with upper and lower coding and detecting device.
CN201520141254.5U 2015-03-13 2015-03-13 The penetrating detection of ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line Expired - Fee Related CN204528516U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107655409A (en) * 2017-10-16 2018-02-02 武汉瑞明汽车部件有限公司 A kind of aluminum alloy cylinder cover size and water jacket permeability integrated test machine
CN110426012A (en) * 2019-09-06 2019-11-08 常州市赫铭自动化科技有限公司 Automatic honeycomb ceramic detection equipment and its detection method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107655409A (en) * 2017-10-16 2018-02-02 武汉瑞明汽车部件有限公司 A kind of aluminum alloy cylinder cover size and water jacket permeability integrated test machine
CN107655409B (en) * 2017-10-16 2019-11-08 武汉锦瑞技术有限公司 A kind of aluminum alloy cylinder cover size and water jacket permeability integrated test machine
CN110426012A (en) * 2019-09-06 2019-11-08 常州市赫铭自动化科技有限公司 Automatic honeycomb ceramic detection equipment and its detection method

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C14 Grant of patent or utility model
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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150805

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CF01 Termination of patent right due to non-payment of annual fee