CN204524686U - The accurate position rotating platform of automobile fixture - Google Patents
The accurate position rotating platform of automobile fixture Download PDFInfo
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- CN204524686U CN204524686U CN201520187606.0U CN201520187606U CN204524686U CN 204524686 U CN204524686 U CN 204524686U CN 201520187606 U CN201520187606 U CN 201520187606U CN 204524686 U CN204524686 U CN 204524686U
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- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 238000003466 welding Methods 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 2
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Abstract
本实用新型涉及一种旋转平台,尤其是涉及一种汽车夹具四面精确定位旋转平台,属于工装夹具技术领域。该旋转平台包括旋转台、限位块、限位块夹紧机构、回旋支撑和转台驱动机构;所述旋转台固定在回旋支撑上,所述旋转台设置有2个以上的工位,每个工位上都设置有限位块,所述转台驱动机构通过齿轮带动回旋支撑旋转,进而驱动旋转台。本实用新型一种汽车夹具精确定位旋转平台结构简单,弥补了现有旋转平台高额费用,能够使机器人焊接多个工位,提高了生产效率,每个工位都能精确定位,是工厂焊接的最优化选择。
The utility model relates to a rotating platform, in particular to a four-side precisely positioned rotating platform for an automobile fixture, which belongs to the technical field of fixtures. The rotary platform includes a rotary table, a limit block, a clamping mechanism for the limit block, a rotary support and a drive mechanism for the rotary table; the rotary table is fixed on the rotary support, and the rotary table is provided with more than two stations, each Limiting blocks are arranged on the workstations, and the turntable drive mechanism drives the rotary support to rotate through gears, and then drives the turntable. The utility model has a simple structure of an automobile fixture for precise positioning of the rotary platform, which makes up for the high cost of the existing rotary platform, enables the robot to weld multiple stations, improves production efficiency, and each station can be precisely positioned, which is a factory welding machine. optimal choice.
Description
技术领域 technical field
本实用新型涉及一种旋转平台,尤其是涉及一种汽车夹具精确定位旋转平台,属于工装夹具技术领域。 The utility model relates to a rotating platform, in particular to an automobile fixture for precise positioning of the rotating platform, which belongs to the technical field of fixtures.
背景技术 Background technique
随着时代的进步和发展,汽车零配件焊接这个领域也日臻成熟,竞争压力也越来越大,国内的汽车如何能和国外的汽车竞争,国内汽车厂家又当如何在众多企业中生存并显现优势,首先便离不开在成本、质量、效率的控制。 With the progress and development of the times, the field of auto parts welding is becoming more and more mature, and the pressure of competition is also increasing. How can domestic automobiles compete with foreign automobiles, and how should domestic automobile manufacturers survive and appear among many enterprises? Advantages, first of all, are inseparable from the control of cost, quality and efficiency.
过去,国产汽车零配件的焊接多采用手工焊接,随着科技的进步,机器人焊接逐渐替代了人工焊接,但是目前的机器人焊接设备多采用的是单工位焊接或者双工位焊接。如果想要焊接多种品种或者多个工件,也只能更换夹具,或者新添置焊接设备以满足生存节拍,这种方式不仅生产节拍长甚至可能会增加成本。 In the past, the welding of domestic auto parts was mostly manual welding. With the advancement of technology, robot welding has gradually replaced manual welding, but the current robot welding equipment mostly uses single-station welding or double-station welding. If you want to weld multiple varieties or multiple workpieces, you can only replace the fixture, or add new welding equipment to meet the survival rate. This method not only has a long production cycle, but may even increase the cost.
如果一台机器人能焊接多个工位,便能有效地避免成本浪费,并省去频繁更换夹具的痛苦,为了实现多个工位的精确定位,我们需要一台定位精准的旋转平台。然而目前的转台多是国外进口,成本高,供货周期长,虽能实现高精度,但承重有限。 If a robot can weld multiple stations, it can effectively avoid cost waste and save the pain of frequent fixture replacement. In order to achieve accurate positioning of multiple stations, we need a rotating platform with precise positioning. However, most of the current turntables are imported from abroad, with high cost and long delivery cycle. Although they can achieve high precision, they have limited load capacity.
综上所述,研发一台性价比高,承载力高,定位准确,能实现多工位焊接的旋转平台便显得十分必要了。 In summary, it is very necessary to develop a rotary platform with high cost performance, high bearing capacity, accurate positioning, and multi-station welding.
实用新型内容 Utility model content
本实用新型的目的在于:克服现有技术存在的缺陷,提出一种汽车夹具四面精确定位旋转平台,该旋转平台结构简单,能够使机器人焊接多个工位,提高了生产效率。 The purpose of the utility model is to overcome the defects of the prior art, and propose a four-side precise positioning rotary platform for automobile fixtures. The rotary platform has a simple structure, can enable robots to weld multiple stations, and improves production efficiency.
本实用新型的目的通过下述技术方案来实现: The purpose of this utility model is achieved through the following technical solutions:
一种汽车夹具精确定位旋转平台,所述旋转平台包括旋转台、限位块、限位块夹紧机构、回旋支撑和转台驱动机构;所述旋转台固定在回旋支撑上,所述旋转台设置有2个以上的工位,每个工位上都设置有限位块,所述转台驱动机构通过齿轮带动回旋支撑旋转,进而驱动旋转台。 An automobile jig precisely positions a rotary platform, the rotary platform includes a rotary table, a limit block, a limit block clamping mechanism, a swivel support, and a turntable drive mechanism; the rotary table is fixed on the rotary support, and the rotary table is set There are more than 2 stations, and each station is provided with a limit block, and the turntable drive mechanism drives the rotary support to rotate through gears, and then drives the turntable.
作为优选,所述转台驱动机构包括变频器、三相交流异步电机和减速机;所述变频器控制三相交流异步电机,所述三相交流异步电机与减速机相连接,所述减速机通过齿轮与回旋支撑相连接。 Preferably, the turntable driving mechanism includes a frequency converter, a three-phase AC asynchronous motor and a reducer; the frequency converter controls a three-phase AC asynchronous motor, and the three-phase AC asynchronous motor is connected to a reducer, and the reducer passes The gears are connected with the swivel support.
进一步优选的,所述限位块夹紧机构包括夹紧气缸和限位夹紧,夹紧气缸驱动限位夹紧进而夹紧限位块。 Further preferably, the limiting block clamping mechanism includes a clamping cylinder and a limiting clamp, and the clamping cylinder drives the limiting clamp to clamp the limiting block.
进一步优选的,旋转台为十字型转台,为四工位旋转平台。 Further preferably, the rotary table is a cross-shaped rotary table, which is a four-station rotary platform.
本实用新型的有益效果:本实用新型一种汽车夹具精确定位旋转平台结构简单,弥补了现有旋转平台高额费用,能够使机器人焊接多个工位,提高了生产效率,每个工位都能精确定位,是工厂焊接的最优化选择。 Beneficial effects of the utility model: the utility model has a simple structure of an automobile fixture for precise positioning of the rotary platform, which makes up for the high cost of the existing rotary platform, enables robots to weld multiple stations, and improves production efficiency. It can be precisely positioned and is the optimal choice for factory welding.
附图说明 Description of drawings
构成本申请的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。 The accompanying drawings constituting a part of this application are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model.
图1是实施例中汽车夹具精确定位旋转平台的结构示意图; Fig. 1 is the structure schematic diagram of the accurate positioning rotary platform of automobile fixture in the embodiment;
图2是图1的俯视图; Fig. 2 is the top view of Fig. 1;
图中标记:1-旋转台,2-限位块,3-限位夹紧,4-夹紧气缸,5-回旋支撑,6-齿轮,7-减速机,8-三相交流异步电机;A、B、C、D为四个工位,其中A为上件位,C为机器人焊接位。 Marks in the figure: 1-rotary table, 2-limiting block, 3-limiting clamping, 4-clamping cylinder, 5-rotary support, 6-gear, 7-reducer, 8-three-phase AC asynchronous motor; A, B, C, and D are four stations, among which A is the loading station, and C is the robot welding station.
具体实施方式 Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。 It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
实施例: Example:
如图1和图2所示,一种汽车夹具精确定位旋转平台,所述旋转平台包括十字型旋转台1、限位块2、限位块夹紧机构、回旋支撑和转台驱动机构;所述旋转台固定在回旋支撑上,所述旋转台设置有A、B、C、D四个工位,每个工位上都设置有限位块2,所述转台驱动机构通过齿轮6带动回旋支撑5旋转,进而驱动旋转台1。 As shown in Fig. 1 and Fig. 2, a kind of automobile jig precisely positions the rotary platform, and the rotary platform includes a cross-shaped rotary table 1, a limit block 2, a limit block clamping mechanism, a rotary support and a turntable drive mechanism; The rotary table is fixed on the rotary support, and the rotary table is provided with four stations A, B, C, and D, and each station is provided with a limit block 2, and the rotary table driving mechanism drives the rotary support 5 through the gear 6 Rotate, and then drive the rotary table 1.
转台驱动机构包括变频器(图中未示出)、三相交流异步电机8和减速机7;所述变频器控制三相交流异步电机8,所述三相交流异步电机8与减速机7相连接,所述减速机7通过齿轮6与回旋支撑5相连接。 The turntable drive mechanism includes a frequency converter (not shown in the figure), a three-phase AC asynchronous motor 8 and a reducer 7; the frequency converter controls the three-phase AC asynchronous motor 8, and the three-phase AC asynchronous motor 8 is in phase with the reducer 7 The speed reducer 7 is connected with the slewing support 5 through the gear 6 .
限位块夹紧机构包括夹紧气缸4和限位夹紧3,夹紧气缸4驱动限位夹紧3进而夹紧限位块2。 The limit block clamping mechanism includes a clamp cylinder 4 and a limit clamp 3 , and the clamp cylinder 4 drives the limit clamp 3 to clamp the limit block 2 .
本实用新型使用大支撑进行支撑,承载高;采用夹紧气缸夹紧夹紧限位块,定位精准。 The utility model uses a large support for support, and has a high load capacity; a clamping cylinder is used to clamp the clamping limit block, and the positioning is precise.
本实用新型汽车夹具精确定位旋转平台的动作流程如下: The action flow of the precise positioning of the rotary platform by the automobile fixture of the utility model is as follows:
1、A工位上件完成后,按下预约按钮,B工位旋转到上件位,夹紧气缸夹紧限位块,装件。 1. After loading the piece at station A, press the reservation button, station B rotates to the loading position, clamps the cylinder to clamp the limit block, and loads the piece.
2、B工位上件完成后,按下预约按钮,C工位旋转到上件位,夹紧气缸夹紧限位块,装件,同时A工位开始焊接。 2. After the loading of the B station is completed, press the reservation button, the C station rotates to the loading position, the clamping cylinder clamps the limit block, and the parts are loaded, and the A station starts welding at the same time.
3、C件装件完成后,按下预约按钮,等到机器人焊接完成,D工位自动旋到上件位,夹紧气缸夹紧限位块,装件,同时B工位开始焊接。 3. After the loading of piece C is completed, press the reservation button, wait until the welding of the robot is completed, the D station automatically rotates to the upper position, the clamping cylinder clamps the limit block, and the piece is loaded, and the B station starts welding at the same time.
4、循环以上操作。 4. Repeat the above operations.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520187606.0U CN204524686U (en) | 2015-03-31 | 2015-03-31 | The accurate position rotating platform of automobile fixture |
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| CN201520187606.0U CN204524686U (en) | 2015-03-31 | 2015-03-31 | The accurate position rotating platform of automobile fixture |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105290689A (en) * | 2015-12-05 | 2016-02-03 | 重庆腾通工业设计有限公司 | Rotating platform for automobile welding |
| CN105729022A (en) * | 2016-04-22 | 2016-07-06 | 博飞特(上海)汽车设备自动化有限公司 | Body-in-white welding fixture turntable device for switching of multiple vehicle types |
| CN108248053A (en) * | 2018-03-22 | 2018-07-06 | 余姚市亿荣自动化科技有限公司 | Has the rotary rack Intelligent welding device of high accuracy positioning |
| CN112571100A (en) * | 2020-10-27 | 2021-03-30 | 沈阳富创精密设备股份有限公司 | Four-axis conversion tool |
-
2015
- 2015-03-31 CN CN201520187606.0U patent/CN204524686U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105290689A (en) * | 2015-12-05 | 2016-02-03 | 重庆腾通工业设计有限公司 | Rotating platform for automobile welding |
| CN105729022A (en) * | 2016-04-22 | 2016-07-06 | 博飞特(上海)汽车设备自动化有限公司 | Body-in-white welding fixture turntable device for switching of multiple vehicle types |
| CN108248053A (en) * | 2018-03-22 | 2018-07-06 | 余姚市亿荣自动化科技有限公司 | Has the rotary rack Intelligent welding device of high accuracy positioning |
| CN112571100A (en) * | 2020-10-27 | 2021-03-30 | 沈阳富创精密设备股份有限公司 | Four-axis conversion tool |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180516 Address after: 610000 Wenjiang District, Chengdu, Sichuan, Chengdu, China, Chengdu, Taiwan, science and Technology Industrial Development Zone Huayin industrial port 16 District 1, 2 Patentee after: Xiamen aerospace space robot system Co.,Ltd. Chengdu branch Address before: 611130 No. 2, 16 District, Huayin industrial port, 688 Kexing Road, Wenjiang science and Technology Park, Chengdu, Sichuan Patentee before: CHENGDU SIERT ROBOT SCIENCE AND TECHNOLOGY CO.,LTD. |
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Granted publication date: 20150805 |