CN204523057U - Compound pendulum jaw breaker toothed plate device - Google Patents
Compound pendulum jaw breaker toothed plate device Download PDFInfo
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- CN204523057U CN204523057U CN201520196652.7U CN201520196652U CN204523057U CN 204523057 U CN204523057 U CN 204523057U CN 201520196652 U CN201520196652 U CN 201520196652U CN 204523057 U CN204523057 U CN 204523057U
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- 150000001875 compounds Chemical class 0.000 title claims abstract description 11
- 238000005266 casting Methods 0.000 claims abstract description 5
- 239000011324 bead Substances 0.000 claims 1
- 230000003068 static effect Effects 0.000 abstract description 29
- 239000000463 material Substances 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000005480 shot peening Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Abstract
一种新型复摆颚式破碎机齿板装置,该齿板装置安装在破碎机动颚和静颚上,包括一套动颚衬板、一套静颚衬板和多个紧定螺栓;动颚衬板和静颚衬板分别安装在动颚和静颚相对面上,动颚衬板和静颚衬板的上中部位分别用紧定螺栓与动颚和静颚固定连接;所述的动颚衬板和静颚衬板下部的研磨点位于衬板长度的1/9-1/10的位置。这种齿板装置结构简单,齿板的使用寿命长,使用率高,铸件整体加工完成后进行喷丸处理,使初期硬度比传统产品提高20%~30%,减少了设备调试初期物料对齿板的磨损,同时使产品外形更加美观。
A new type of compound pendulum jaw crusher tooth plate device, the tooth plate device is installed on the crushing mobile jaw and static jaw, including a set of movable jaw liner, a set of static jaw liner and a plurality of fastening bolts; the movable jaw The lining plate and the static jaw lining plate are respectively installed on the opposite surface of the movable jaw and the static jaw, and the upper and middle parts of the movable jaw lining plate and the static jaw lining plate are respectively fixedly connected with the movable jaw and the static jaw with set bolts; The grinding point of the jaw liner and the lower part of the static jaw liner is located at 1/9-1/10 of the liner length. This kind of tooth plate device has simple structure, long service life and high utilization rate of the tooth plate. After the casting is processed as a whole, it is shot blasted, which makes the initial hardness 20%~30% higher than that of traditional products, and reduces the impact of materials on the teeth at the initial stage of equipment debugging. The wear of the board, while making the product appearance more beautiful.
Description
技术领域 technical field
本实用新型涉及一种耐磨板,特别时一种新型复摆颚式破碎机齿板装置。 The utility model relates to a wear-resistant plate, in particular to a novel compound pendulum jaw crusher tooth plate device.
背景技术 Background technique
复摆颚式破碎机是矿山开采过程中广泛应用的初级破碎设备,其具有结构简单、工作可靠、维修方便等优点,尤其适合硬、中硬、脆性物料的破碎。工作时,颚式破碎机电机通过皮带轮带动偏心轴旋转,进而带动装有齿板的动颚产生周期性往复运动,当动颚靠近静颚时,由偏心轴产生的冲击载荷使位于两颚板之间的物料受到压碎,劈裂和弯曲作用,进而使物料发生破碎,经排料口排出。 Compound pendulum jaw crusher is the primary crushing equipment widely used in the mining process. It has the advantages of simple structure, reliable operation and convenient maintenance. It is especially suitable for crushing hard, medium hard and brittle materials. When working, the motor of the jaw crusher drives the eccentric shaft to rotate through the pulley, and then drives the movable jaw with tooth plates to produce periodic reciprocating motion. When the movable jaw is close to the static jaw, the impact load generated by the eccentric shaft makes The material in between is crushed, split and bent, and then the material is broken and discharged through the discharge port.
在传统的复摆颚式破碎机中,由于受齿形角度、齿槽深度、齿间距离、齿板两端弧线以及加工工艺等因素影响,使物料在经过颚式破碎机时主要受挤压而破碎,造成齿板磨损较快,使用寿命短同时使用率也较低。 In the traditional compound pendulum jaw crusher, due to the influence of factors such as the angle of the tooth profile, the depth of the tooth groove, the distance between the teeth, the arc at both ends of the tooth plate and the processing technology, the material is mainly squeezed when passing through the jaw crusher. Pressed and broken, causing the tooth plate to wear faster, the service life is short and the utilization rate is also low.
实用新型内容 Utility model content
本实用新型是针对背景技术中的技术缺陷,提供一种使用寿命长,使用率高效的复摆颚式破碎机齿板装置。 The utility model aims at the technical defects in the background technology, and provides a compound pendulum jaw crusher tooth plate device with long service life and high utilization rate.
本实用新型采用的技术方案是:一种新型复摆颚式破碎机齿板装置,该齿板装置安装在破碎机动颚和静颚上,包括一套动颚衬板、一套静颚衬板和多个紧定螺栓;动颚衬板和静颚衬板分别安装在动颚和静颚相对面上,动颚衬板和静颚衬板的上中部位分别用紧定螺栓与动颚和静颚固定连接;所述的动颚衬板和静颚衬板下部的研磨点位于衬板长度的1/9-1/10的位置。 The technical solution adopted by the utility model is: a new tooth plate device of compound pendulum jaw crusher, the tooth plate device is installed on the crushing movable jaw and static jaw, including a set of movable jaw lining plate and a set of static jaw lining plate and a plurality of set bolts; the movable jaw liner and the static jaw liner are respectively installed on the opposite surface of the movable jaw and the static jaw, and the upper and middle parts of the movable jaw liner and the static jaw liner are connected with the movable jaw and the static jaw with set bolts respectively. The static jaw is fixedly connected; the grinding point of the movable jaw liner and the lower part of the static jaw liner is located at the position of 1/9-1/10 of the liner length.
动颚衬板和静颚衬板均为齿板结构;其齿形角度为40°,其齿间距离为140mm,其齿顶宽度为65mm,其齿槽深度为75mm,其齿槽宽度为75mm,其齿板两端弧线为1.6m。 Both the movable jaw liner and the static jaw liner are of tooth plate structure; the tooth profile angle is 40°, the distance between the teeth is 140mm, the tooth top width is 65mm, the tooth groove depth is 75mm, and the tooth groove width is 75mm , the arc at both ends of the tooth plate is 1.6m.
齿板为喷丸处理的整体铸件结构。 The tooth plate is a shot-peened integral casting structure.
本新型所公开的这种齿板装置结构简单,齿板的使用寿命长,使用率高,铸件整体加工完成后进行喷丸处理,使初期硬度比传统产品提高20%~30%,减少了设备调试初期物料对齿板的磨损,同时使产品外形更加美观。 The tooth plate device disclosed in the present model has simple structure, long service life and high utilization rate of the tooth plate. After the overall processing of the casting is completed, the shot peening treatment is carried out, so that the initial hardness is increased by 20% to 30% compared with the traditional product, and the equipment is reduced. In the early stage of commissioning, the material wears on the tooth plate, and at the same time makes the product appearance more beautiful.
附图说明 Description of drawings
图1为本实用新型整体结构示意图。 Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为研磨点位置示意图。 Figure 2 is a schematic diagram of the location of the grinding point.
图中:皮带轮1,偏心轴2,动颚3,紧定螺栓4,动颚衬板5,静颚衬板6,静颚7,研磨点8。 In the figure: pulley 1, eccentric shaft 2, movable jaw 3, set bolt 4, movable jaw lining 5, static jaw lining 6, static jaw 7, grinding point 8.
具体实施方式 Detailed ways
下面结合附图和实施例对本新型做进一步说明。 Below in conjunction with accompanying drawing and embodiment the new model is described further.
参见附图1-2,本新型所公开的这种新型复摆颚式破碎机齿板装置安装在破碎机动颚和静颚上,包括皮带轮1,偏心轴2,动颚3,紧定螺栓4,动颚衬板5,静颚衬板6,静颚7,研磨点8。 Referring to the accompanying drawings 1-2, the tooth plate device of this new compound pendulum jaw crusher disclosed in this model is installed on the crushing mobile jaw and the static jaw, including a pulley 1, an eccentric shaft 2, a movable jaw 3, and a set bolt 4 , 5 movable jaw linings, 6 static jaw linings, 7 static jaws, and 8 grinding points.
动颚衬板和静颚衬板分别安装在动颚和静颚相对面上,动颚衬板和静颚衬板的上部和中部位分别用紧定螺栓与动颚和静颚固定连接。动颚衬板和静颚衬板下部的研磨点位于衬板长度的1/9-1/10的位置。 The movable jaw liner and the static jaw liner are respectively installed on the opposite surfaces of the movable jaw and the static jaw, and the upper and middle parts of the movable jaw liner and the static jaw liner are respectively fixedly connected with the movable jaw and the static jaw with set bolts. The grinding points of the movable jaw liner and the lower part of the static jaw liner are located at 1/9-1/10 of the liner length.
动颚衬板和静颚衬板均为齿板结构;其齿形角度为40°,其齿间距离为140mm,其齿顶宽度为65mm,其齿槽深度为75mm,其齿槽宽度为75mm,其齿板两端弧线为1.6m。使物料受到挤压力,增加剪切力,更加适合中硬、硬、脆性物料的破碎,减小物料的黏着磨损;通过增大齿板两端过渡弧线(圆弧半径由传统的1m左右增大到1.6m),使弧面投影长度占总齿板长度1/3左右,进而使破碎研磨点上移240mm,当研磨点磨损后,通过调整排料口间隙,齿板可以继续使用而不必进行更换,延长了齿板的使用寿命。 Both the movable jaw liner and the static jaw liner are of tooth plate structure; the tooth profile angle is 40°, the distance between the teeth is 140mm, the tooth top width is 65mm, the tooth groove depth is 75mm, and the tooth groove width is 75mm , the arc at both ends of the tooth plate is 1.6m. The material is subjected to extrusion force and the shear force is increased, which is more suitable for the crushing of medium-hard, hard and brittle materials, and reduces the adhesive wear of materials; by increasing the transition arc at both ends of the tooth plate (the arc radius is about 1m from the traditional increase to 1.6m), so that the arc projection length accounts for about 1/3 of the total tooth plate length, and then the crushing and grinding point is moved up by 240mm. When the grinding point is worn out, the tooth plate can continue to be used by adjusting the clearance of the discharge port. There is no need to replace, prolonging the service life of the tooth plate.
动颚衬板和静颚衬板是铸件整体加工完成后进行喷丸处理,使初期硬度比传统产品提高20%~30%。 The movable jaw liner and the static jaw liner are shot blasted after the casting is completed, so that the initial hardness is 20%~30% higher than that of traditional products.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520196652.7U CN204523057U (en) | 2015-04-03 | 2015-04-03 | Compound pendulum jaw breaker toothed plate device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520196652.7U CN204523057U (en) | 2015-04-03 | 2015-04-03 | Compound pendulum jaw breaker toothed plate device |
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| Publication Number | Publication Date |
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| CN204523057U true CN204523057U (en) | 2015-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520196652.7U Expired - Lifetime CN204523057U (en) | 2015-04-03 | 2015-04-03 | Compound pendulum jaw breaker toothed plate device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107262198A (en) * | 2017-07-03 | 2017-10-20 | 能诚集团有限公司 | Jaw crusher |
| CN110787897A (en) * | 2019-10-30 | 2020-02-14 | 龙东华 | A double liquid alloy tooth plate |
-
2015
- 2015-04-03 CN CN201520196652.7U patent/CN204523057U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107262198A (en) * | 2017-07-03 | 2017-10-20 | 能诚集团有限公司 | Jaw crusher |
| CN110787897A (en) * | 2019-10-30 | 2020-02-14 | 龙东华 | A double liquid alloy tooth plate |
| CN110787897B (en) * | 2019-10-30 | 2021-08-31 | 池州市芯村里新材料科技有限公司 | A double liquid alloy tooth plate |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150805 |
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| CX01 | Expiry of patent term |