CN204519301U - One is guaranteed the quality device - Google Patents
One is guaranteed the quality device Download PDFInfo
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- CN204519301U CN204519301U CN201520103623.1U CN201520103623U CN204519301U CN 204519301 U CN204519301 U CN 204519301U CN 201520103623 U CN201520103623 U CN 201520103623U CN 204519301 U CN204519301 U CN 204519301U
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- main shaft
- cylindrical shell
- blade
- feed
- guaranteeing
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Abstract
The utility model relates to one and to guarantee the quality device, the top, one end of cylindrical shell is connected with charging aperture, the other end bottom of cylindrical shell is connected with discharging opening, the inner chamber of cylindrical shell is provided with the main shaft with cylindrical shell coaxial line, main shaft is evenly provided with blade, the periphery of cylindrical shell is coated with insulation jacket, and the top, one end of insulation jacket is connected with chuck air intake, and the other end bottom of insulation jacket is connected with chuck drain port.The material that the feed end of cylindrical shell is provided with horizontal-extending adds steam pipe, and the cross section that material adds steam pipe is semicircle and semicircle opening is connected to the end plate Lower Half of feed end, the end plate of feed end is distributed with multiple material and adds steam hole and add steam pipe with material and communicate.Blade on main shaft along the axial uniform intervals distribution of main shaft, and to go forward one by one identical phase place successively along the circumference of main shaft, and the outer rim of each blade is connected successively by ribbon.The discharge end of main shaft is provided with mouse cage even distributor.This device quick heating of guaranteeing the quality, slaking and bactericidal effect good, material is residual few, and discharging is even.
Description
Technical field
The utility model relates to one and to guarantee the quality device, and the processing before granulating for mash feed, belongs to feed manufacturing machine technical field.
Background technology
Need to carry out modified before the granulation of pellet, modified one manufacturing procedure being granular material before pellet is granulated and carrying out hydrothermal treatment consists.Modifiedly to function as follows:
1, maturation process is done to granular material, the ability of most animals digestible starch is very low, but ripe starch can be digested largely, quality-adjusting device makes material under hydrothermal, the gelatinization degree of starch increases considerably, also promote the protein receptor thermal denaturation in material, the albumen of sex change is easy to by enzymolysis, thus improves the digestive utilization ratio of pellet simultaneously.
2, sterilization treatment is carried out to granular material, major part pathogenic bacteria are as the harmful levels of pathogens such as Escherichia coli and salmonella, thermo-labile, quality-adjusting device is adopted to carry out at a certain temperature modifiedly can killing these germs to material, feed hygiene level is guaranteed, thisly by quality-adjusting device, the method for sterilizing is carried out compared with medicine diseases prevention to material, have that cost is low, pollution-free, the advantage such as drug residue free and side effect.
3, the modified resistance to water that can dramatically raising pellet, hydrothermal by by steam in modified process, viscosity component gelatinized starch in material, albuminate can give full play to the effect of binding agent, can have other component of effective adhesive periphery, under the squeezing action of pressing mold pressure roller, particle and particle be combined with each other more tight, thus make pellet become more closely knit, appearance is bright and clean, not easily by moisture attack in feeding process, adds the stability in water.
4, the modified granulation improving material, improves output, saves the energy consumption of granulating, and improves the life-span of granulator pressing mold, pressure roller.By modified, material is softened, and has more plasticity, and with the extrusion process of nib wall, pressing mold inwall and pressure roller appearance, frictional force reduces, and avoiding mechanical energy a large amount of in pelletization is heat energy, slow down the wearing and tearing of pressing mold and pressure roller simultaneously.
Device of guaranteeing the quality is the Novel conditioner improving modified quality, improve product quality, traditional device of guaranteeing the quality comprises horizontal cylindrical shell, the top, one end of cylindrical shell is connected with charging aperture, the other end bottom of cylindrical shell is connected with discharging opening, the inner chamber of cylindrical shell is provided with the main shaft with cylindrical shell coaxial line, main shaft is evenly provided with the blade advancing feed to advance.Mash feed is fed the charging aperture of device of guaranteeing the quality by feeder; feed moves to discharging opening under the promotion of blade; in advance process, mash feed needs the liquid charging stock added to be mixed fully with steam and other, and feed enters granulator granulation after the discharging opening of device of guaranteeing the quality is discharged.
There is following weak point in existing device of guaranteeing the quality: 1. because the temperature of barrel is lower than body centre position, makes the feed near barrel and the feed Temperature Difference Ratio near main shaft comparatively large, have impact on the effect of programming rate and high temperature sterilization.After shutting down the long period, the feed be bonded on barrel easily goes mouldy, and pollutes the processing of follow-up feed.
2. the guarantee the quality steam of device of tradition passes into from cylindrical shell side, sprays, can have a cavitation effect, and the jet face of steam is little to main shaft along the direction perpendicular to main-shaft axis, slower with the Homogeneous phase mixing of feed.
3. adopting large blade to advance feed, contacting with the effective of steam to increase material, must higher blade rotating speed be adopted, to be thrown completely by feed, be full of whole cavity; The raising of blade rotating speed significantly can increase rotary driving power, and energy consumption is increased; And the increase of blade rotating speed, the shorter residence time of material in cylindrical shell can be caused, reduce slaking effect, need to increase barrel lenght or quantity, thus add device fabrication and installation cost, and safeguard inconvenience.Adopt discontinuous blade to advance feed, feed can be made many remaining of barrel place.
4. feed promotes to be issued to discharge outlet at blade, and utilize self gravitation naturally to fall, discharging is uneven, causes granulator operating current unstable, causes production declining.
Utility model content
The purpose of this utility model is, overcomes problems of the prior art, provides a kind of device of guaranteeing the quality of superior performance.
For solving above technical problem, one of the present utility model is guaranteed the quality device, comprise cylindrical shell, the top, one end of described cylindrical shell is connected with charging aperture, and the other end bottom of described cylindrical shell is connected with discharging opening, and the inner chamber of described cylindrical shell is provided with the main shaft with cylindrical shell coaxial line, described main shaft is evenly provided with blade, the periphery of described cylindrical shell is coated with insulation jacket, and the top, one end of described insulation jacket is connected with chuck air intake, and the other end bottom of described insulation jacket is connected with chuck drain port.
Relative to prior art, the utility model achieves following beneficial effect: tradition guarantee the quality device basis on add insulation jacket, in insulation jacket, saturated vapor is passed into by chuck air intake, steam condensate (SC) is discharged from chuck drain port, make near barrel smaller with the feed temperature difference near main shaft, temperature field is more even, and the heating of feed is faster and can be incubated feed.Continue after shutdown to pass into steam in insulation jacket, the effect of drying residual feed can be reached, reduce to go mouldy.Through modified material in process insulation and the time effect in device of guaranteeing the quality, gelatinization degree can be improved, reduce finished particle flour rate, improve the resistance to water of feed, improve the granulation property of material.
As improvement of the present utility model, the material that the feed end of described cylindrical shell is provided with horizontal-extending adds steam pipe, the cross section that described material adds steam pipe is semicircle and semicircle opening is connected to the end plate Lower Half of described feed end, the end plate of described feed end is distributed with multiple material and adds steam hole and add steam pipe with described material and communicate.Enter steam from the bottom of end plate, both avoided the cavitation of steam to main shaft, make again the contact area of feed and steam larger, more easily mix.
As further improvement of the utility model, the blade on described main shaft along the axial uniform intervals distribution of main shaft, and to go forward one by one identical phase place successively along the circumference of main shaft, and the outer rim of each described blade is connected successively by ribbon.Adopt large blade to advance, the outer rim of blade is provided with continuous ribbon, can greatly reduce feed remaining at cylinder inboard wall.
As preferred version of the present utility model, the phase place of the blade on described main shaft in main shaft circumference goes forward one by one 90 ° successively.Phase place along axial 5th blade of main shaft is identical with the phase place of first blade, and namely four blades form a circulation, and four blades are distributed in four phase places of difference 90 °.
As another improvement of the present utility model, the discharge end of described main shaft is provided with mouse cage even distributor, described mouse cage even distributor is positioned at the top of described discharging opening, the two ends of described mouse cage even distributor are respectively equipped with cage ring, described cage ring respectively by many spoke support on described main shaft, each described spoke radially distributes symmetrically centered by the axis of described main shaft, is connected with many discharging guide plates between two cage rings, and each described discharging guide plate distributes along the even circumferential of cage ring.Feed enters mouse cage even distributor from the gap between spoke, then is transferred to successively by discharging guide plate, and discharging can be made more even.
Accompanying drawing explanation
Be described in further detail the utility model below in conjunction with the drawings and specific embodiments, accompanying drawing only provides reference and explanation use, is not used to limit the utility model.
Fig. 1 is that the utility model is guaranteed the quality the front view of device.
Fig. 2 is that enlarged drawing is looked on the right side of Fig. 1.
Fig. 3 is the sectional view along A-A in Fig. 1.
Fig. 4 is the stereogram of Fig. 1.
Fig. 5 is the stereogram of device rotor of guaranteeing the quality.
In figure: 1. cylindrical shell; 1a. charging aperture; 1b. discharging opening; 2. insulation jacket; 2a. chuck air intake; 2b. chuck drain port; 3. material adds steam pipe; 4. main shaft; 5. blade; 6. ribbon; 7. cage ring; 8. spoke; 9. discharging guide plate.
Detailed description of the invention
As shown in Figures 1 to 5, device of guaranteeing the quality of the present utility model comprises cylindrical shell 1, the top, one end of cylindrical shell 1 is connected with charging aperture 1a, the other end bottom of cylindrical shell 1 is connected with discharging opening 1b, the inner chamber of cylindrical shell 1 is provided with the main shaft 4 with cylindrical shell coaxial line, and main shaft 4 is evenly provided with blade 5, and the periphery of cylindrical shell 1 is coated with insulation jacket 2, the top, one end of insulation jacket 2 is connected with chuck air intake 2a, and the other end bottom of insulation jacket 2 is connected with chuck drain port 2b.
The material that the feed end of cylindrical shell 1 is provided with horizontal-extending adds steam pipe 3, the cross section that material adds steam pipe 3 is semicircle and semicircle opening is connected to the end plate Lower Half of feed end, the end plate of feed end is distributed with multiple material and adds steam hole and add steam pipe 3 with material and communicate.
Blade 5 on main shaft 4 along the axial uniform intervals distribution of main shaft 4, and to go forward one by one identical phase place successively along the circumference of main shaft 4, and the outer rim of each blade 5 is connected successively by ribbon 6.The phase place of blade 5 on main shaft 4 in main shaft circumference goes forward one by one 90 ° successively.
The discharge end of main shaft 4 is provided with mouse cage even distributor, mouse cage even distributor is positioned at the top of discharging opening 1b, the two ends of mouse cage even distributor are respectively equipped with cage ring 7, cage ring 7 is supported on main shaft 4 respectively by many spokes 8, each spoke 8 radially distributes symmetrically centered by the axis of main shaft 4, be connected with many discharging guide plates 9 between two cage rings 7, each discharging guide plate 9 distributes along the even circumferential of cage ring 7.
During work, main shaft 4 is driven to slowly run by reductor, blade 5 and ribbon 6 advance material, reduce feed remaining at cylinder inboard wall, main shaft 4 slowly runs and can extend conditioning period, adds steam pipe 3 enter steam from the material of end plate bottom, has both avoided the cavitation of steam to main shaft 4, make again the contact area of feed and steam larger, more easily mix.Insulation jacket 2 is added in cylindrical shell 1 periphery, in insulation jacket 2, saturated vapor is passed into by chuck air intake 2a, steam condensate (SC) is discharged from chuck drain port 2b, make near barrel smaller with the feed temperature difference near main shaft 4, temperature field is more even, the heating of feed is faster and can be incubated feed, improves the curing degree of feed.Through modified material in process insulation and the time effect in device of guaranteeing the quality, gelatinization degree can be improved, reduce finished particle flour rate, improve the resistance to water of feed, improve the granulation property of material.Feed enters mouse cage even distributor from the gap between spoke 8, then is transferred to successively by discharging guide plate 9, and discharging can be made more even.Continue after shutdown to pass into steam in insulation jacket 2, the effect of drying residual feed can be reached, reduce to go mouldy.
These are only the better possible embodiments of the utility model, non-ly therefore limit to scope of patent protection of the present utility model.In addition to the implementation, the utility model can also have other embodiments, and all employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop in the protection domain of the utility model requirement.The utility model can pass through without the technical characteristic described or adopt existing techniques in realizing, does not repeat them here.
Claims (5)
1. a device of guaranteeing the quality, comprise cylindrical shell, the top, one end of described cylindrical shell is connected with charging aperture, the other end bottom of described cylindrical shell is connected with discharging opening, the inner chamber of described cylindrical shell is provided with the main shaft with cylindrical shell coaxial line, described main shaft is evenly provided with blade, it is characterized in that: the periphery of described cylindrical shell is coated with insulation jacket, the top, one end of described insulation jacket is connected with chuck air intake, and the other end bottom of described insulation jacket is connected with chuck drain port.
2. device of guaranteeing the quality according to claim 1, it is characterized in that: the material that the feed end of described cylindrical shell is provided with horizontal-extending adds steam pipe, the cross section that described material adds steam pipe is semicircle and semicircle opening is connected to the end plate Lower Half of described feed end, the end plate of described feed end is distributed with multiple material and adds steam hole and add steam pipe with described material and communicate.
3. device of guaranteeing the quality according to claim 1, is characterized in that: the blade on described main shaft along the axial uniform intervals distribution of main shaft, and to go forward one by one identical phase place successively along the circumference of main shaft, and the outer rim of each described blade is connected successively by ribbon.
4. device of guaranteeing the quality according to claim 3, is characterized in that: the phase place of the blade on described main shaft in main shaft circumference goes forward one by one 90 ° successively.
5. device of guaranteeing the quality according to any one of claim 1 to 4, it is characterized in that: the discharge end of described main shaft is provided with mouse cage even distributor, described mouse cage even distributor is positioned at the top of described discharging opening, the two ends of described mouse cage even distributor are respectively equipped with cage ring, described cage ring respectively by many spoke support on described main shaft, each described spoke radially distributes symmetrically centered by the axis of described main shaft, be connected with many discharging guide plates between two cage rings, each described discharging guide plate distributes along the even circumferential of cage ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520103623.1U CN204519301U (en) | 2015-02-13 | 2015-02-13 | One is guaranteed the quality device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520103623.1U CN204519301U (en) | 2015-02-13 | 2015-02-13 | One is guaranteed the quality device |
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| Publication Number | Publication Date |
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| CN204519301U true CN204519301U (en) | 2015-08-05 |
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| CN201520103623.1U Active CN204519301U (en) | 2015-02-13 | 2015-02-13 | One is guaranteed the quality device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107183764A (en) * | 2017-07-03 | 2017-09-22 | 丰县新中牧饲料有限公司 | A kind of quality-adjusting device for feed |
| CN114287650A (en) * | 2021-12-11 | 2022-04-08 | 江苏丰尚智能科技有限公司 | Conditioner |
-
2015
- 2015-02-13 CN CN201520103623.1U patent/CN204519301U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107183764A (en) * | 2017-07-03 | 2017-09-22 | 丰县新中牧饲料有限公司 | A kind of quality-adjusting device for feed |
| CN114287650A (en) * | 2021-12-11 | 2022-04-08 | 江苏丰尚智能科技有限公司 | Conditioner |
| CN114287650B (en) * | 2021-12-11 | 2022-12-27 | 江苏丰尚智能科技有限公司 | Conditioner |
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| GR01 | Patent grant |