CN204519211U - A kind of processing unit (plant) of natural sugarcane juice - Google Patents
A kind of processing unit (plant) of natural sugarcane juice Download PDFInfo
- Publication number
- CN204519211U CN204519211U CN201520068343.1U CN201520068343U CN204519211U CN 204519211 U CN204519211 U CN 204519211U CN 201520068343 U CN201520068343 U CN 201520068343U CN 204519211 U CN204519211 U CN 204519211U
- Authority
- CN
- China
- Prior art keywords
- juice
- sugarcane juice
- plant
- processing unit
- sugarcane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
A processing unit (plant) for natural sugarcane juice, include connect successively sugar-cane press, sugarcane juice coarse filtration equipment, heating enzyme-removal equipment, ceramic membrane ultrafitration clarifying equipment, ceramic membrane ultrafitration sterilization device and sterile filling room.The utility model structure is simple, and the production time is short, and sugarcane only needs about 30min from entering factory to producing natural sugarcane juice, and conventional sugarcane juice process equipment can be avoided because the time is longer to cause the loss of sugar-cane juice Middle nutrition composition and flavor substance.
Description
Technical field
The utility model relates to a kind of processing unit (plant) of natural sugarcane juice, belongs to fruit and vegetable juice processing technical field.
Technical background
Sugarcane is the distinctive a kind of fruit in subtropical zone, and its juice enriches, and sugar content is high, and sense of taste is fresh and sweet, is widely loved by the people.And sugarcane have in addition clearing heat and detoxicating, promote the production of body fluid to quench thirst and stomach preventing or arresting vomiting, the effect such as nourshing Yin and drynsessmoistening prescription, be the quality raw materials of preparation of drinks.At present, two kinds are mainly contained by the method that beverage made by sugar-cane juice: one directly squeezes sugar-cane juice to be mixed with beverage; Another kind first sugarcane is processed into sugarcane inspissated juice, is then mixed with beverage with inspissated juice.By the restriction of resource and raw material, beverage manufacturers can not directly be squeezed sugar-cane juice and is mixed with beverage, and current most enterprise uses sugarcane inspissated juice for raw material is to produce sugar cane juice beverage.And sugarcane inspissated juice process through the operation such as pervaporation, high-temperature short-time sterilization, thus will cause the loss of sugar-cane juice nutritional labeling and flavor substance.Therefore, provide a kind of better quality, production efficiency is higher, and the processing technology of the natural sugarcane juice that cost is lower is necessary.
Utility model content
The purpose of this utility model is to provide a kind of processing unit (plant) of natural sugarcane juice, to solve the technical problem because of the sugar-cane juice nutritional labeling caused by the operations such as evaporation and thermal sterilization and flavor substance loss in traditional sugar-cane juice process.
To achieve these goals, the utility model have employed following technical scheme,
A processing unit (plant) for natural sugarcane juice, include connect successively sugar-cane press, sugarcane juice coarse filtration equipment, heating enzyme-removal equipment, ceramic membrane ultrafitration clarifying equipment, ceramic membrane ultrafitration sterilization device and sterile filling room.
Described sugar-cane press is three-roller type squeezer.
Described sugarcane juice coarse filtration equipment is mesh size is 80 ~ 200 object vibratory sieves.
Described heating enzyme-removal equipment is jacketed pan, tubular heat exchanger or plate type heat exchanger.
The membrane aperture of described ceramic membrane ultrafitration clarifying equipment is 0.05 ~ 0.10 μm.
The membrane aperture of described ceramic membrane ultrafitration sterilization device is 0.01 ~ 0.02 μm.
Compared with prior art, the beneficial effect that possesses of the utility model:
1, in natural sugarcane juice process, do not add any chemical reagent and food additives, ensure that the green safety of food.In addition, ceramic membrane ultrafitration clarification is have employed at sugar cane juice clarification and sterilizing process, the membrane resistance caused due to fouling on ceramic membrane is less, therefore the film permeation flux of ceramic membrane filter sugar-cane juice is larger, and the pottery membrane flux rate of decay is slow, higher membrane flux can be maintained filter, thus extend the Membrane cleaning cycle and reduce cleaning frequency membrane.
2, device structure is simple, the utility model is used to produce, technological process can be shortened, sugarcane only needs about 30min from entering factory to producing natural sugarcane juice, production time is short, and traditional sugar-cane juice processing technology can be avoided because the time is longer to cause the loss of sugar-cane juice Middle nutrition composition and flavor substance.
3, choose the ceramic super-filtering film filtration sterilization that membrane aperture is less than bacterium diameter, the thermal sterilization avoided in traditional fruit and vegetable juice processing technique causes the decomposition of heat-sensitive substance in sugar-cane juice and the loss of flavor substance and nutritional labeling.
4, obtained natural sugarcane juice color and luster limpid transparent, that aromatic flavour, taste are fresh and sweet is good to eat, and maintains the original flavor substance of sugarcane and nutritional labeling preferably, and there is no Precipitation in storage period and muddyly to produce.
Accompanying drawing explanation
Fig. 1 is the processing unit (plant) annexation schematic diagram of natural sugarcane juice described in the utility model.
Fig. 2 is the processing unit (plant) flow chart of natural sugarcane juice described in the utility model.
Detailed description of the invention
Embodiment 1
A processing unit (plant) for natural sugarcane juice, include that the three-roller type squeezer, the mesh size that connect successively are 80 object vibratory sieves, jacketed pan, membrane aperture are 0.05 μm 1
#ceramic membrane ultrafitration work tank, membrane aperture are 0.01 μm 2
#ceramic membrane ultrafitration work tank and sterile filling room.
The processing unit (plant) method of operating of above-mentioned natural sugarcane juice is as follows:
(1) squeeze the juice: the sugarcane selecting fresh mature, reject the raw material of rot worm, and sugarcane epidermis is cleaned up, three-roller type squeezer pressure extracting juice is sent into after sugarcane being torn the finely divided materials such as solution becomes thread, sheet, strip with shredding machine, in order to improve crushing juice rate, the bagasse obtained after can squeezing the juice toward first time sprays a small amount of water, squeezes the juice again, obtain squeezing the juice at the beginning of sugarcane
(2) coarse filtration: by squeeze the juice at the beginning of sugarcane through screen cloth be 80 object vibratory sieves filter, removing sugarcane juice in the large granular impurity such as sugarcane chaff, sugarcane bits, obtain coarse filtration sugar-cane juice;
(3) go out enzyme: with jacketed pan, coarse filtration sugar-cane juice is heated to 100 DEG C, is cooled to rapidly 50 DEG C, prevents the heat time long loss causing sugar-cane juice Middle nutrition composition and flavor substance, obtain the enzyme sugar-cane juice that goes out after keeping 1min;
(4) ceramic membrane ultrafitration clarification: the sugar-cane juice after the enzyme that goes out in advance is delivered to 1
#ceramic membrane ultrafitration work tank, carry out ultra filtering clarifying with the ceramic super-filtering film that aperture is 0.05 μm, transmembrane pressure is 0.10MPa, and filtration temperature is 50 DEG C, and crossflow velocity is 4.0m/s, obtains the sugarcane subsider juice that turbidity is less than 1.00NTU;
(5) ceramic membrane ultrafitration is degerming: sugar cane juice clarification juice is delivered to 2
#ceramic membrane ultrafitration work tank, carry out heat sterilization with the ceramic membrane that aperture is 0.01 μm, transmembrane pressure is 0.30MPa, and filtration temperature is 40 DEG C, and crossflow velocity is 6.0m/s, obtains degerming sugar-cane juice;
(6) sterile filling: can natural sugarcane juice be obtained after the sugar-cane juice after degerming is carried out sterile filling in the sterile room after high-temperature steam stringent sterilization.
Technic index in embodiment 1 production process is as shown in the table:
In embodiment 1 processes natural sugarcane juice storage period, sanitary index is as shown in the table:
Note:
*national Standard of the People's Republic of China GB2760-2011
In embodiment 1 processes natural sugarcane juice storage period, physical and chemical index is as shown in the table:
Embodiment 2
A processing unit (plant) for natural sugarcane juice, include that the three-roller type squeezer, the mesh size that connect successively are 200 object vibratory sieves, tubular heat exchanger, membrane aperture are 0.10 μm 1
#ceramic membrane ultrafitration work tank, membrane aperture are 0.02 μm 2
#ceramic membrane ultrafitration work tank and sterile filling room.
The processing unit (plant) method of operating of above-mentioned natural sugarcane juice is as follows:
(1) squeeze the juice: the sugarcane selecting fresh mature, reject the raw material of rot worm, and sugarcane epidermis is cleaned up, three-roller type squeezer pressure extracting juice is sent into after sugarcane being torn the finely divided materials such as solution becomes thread, sheet, strip with shredding machine, in order to improve crushing juice rate, the bagasse obtained after can squeezing the juice toward first time sprays a small amount of water, squeezes the juice again, obtain squeezing the juice at the beginning of sugarcane;
(2) coarse filtration: by squeeze the juice at the beginning of sugarcane through screen cloth be 200 object vibratory sieves filter, removing sugarcane juice in the large granular impurity such as sugarcane chaff, sugarcane bits, obtain coarse filtration sugar-cane juice;
(3) go out enzyme: with tubular heat exchanger, coarse filtration sugar-cane juice is heated to 95 DEG C, is cooled to rapidly 40 DEG C, prevents the heat time long loss causing sugar-cane juice Middle nutrition composition and flavor substance, obtain the enzyme sugar-cane juice that goes out after keeping 2min;
(4) ceramic membrane ultrafitration clarification: the sugar-cane juice after the enzyme that goes out in advance is delivered to 1
#ceramic membrane ultrafitration work tank, carry out ultra filtering clarifying with the ceramic super-filtering film that aperture is 0.10 μm, transmembrane pressure is 0.30MPa, and filtration temperature is 40 DEG C, and crossflow velocity is 6.0m/s, obtains the sugarcane subsider juice that turbidity is less than 1.00NTU;
(5) ceramic membrane ultrafitration is degerming: sugar cane juice clarification juice is delivered to 2
#ceramic membrane ultrafitration work tank, carry out heat sterilization with the ceramic membrane that aperture is 0.02 μm, transmembrane pressure is 0.10MPa, and filtration temperature is 30 DEG C, and crossflow velocity is 4.0m/s, obtains degerming sugar-cane juice;
(6) sterile filling: can natural sugarcane juice be obtained after the sugar-cane juice after degerming is carried out sterile filling in the sterile room after high-temperature steam stringent sterilization.
Technic index in embodiment 2 production process is as shown in the table:
In embodiment 2 processes natural sugarcane juice storage period, sanitary index is as shown in the table:
Note:
*national Standard of the People's Republic of China GB2760-2011
In embodiment 2 processes natural sugarcane juice storage period, physical and chemical index is as shown in the table:
Embodiment 3
3rd preferred embodiment of the present utility model is as follows:
A processing unit (plant) for natural sugarcane juice, include that the three-roller type squeezer, the mesh size that connect successively are 100 object vibratory sieves, plate type heat exchanger, membrane aperture are 0.075 μm 1
#ceramic membrane ultrafitration work tank, membrane aperture are 0.015 μm 2
#ceramic membrane ultrafitration work tank and sterile filling room.
The processing unit (plant) method of operating of the natural sugarcane juice of the present embodiment is identical with embodiment 1 or embodiment 2.
Claims (6)
1. a processing unit (plant) for natural sugarcane juice, is characterized in that, include connect successively sugar-cane press, sugarcane juice coarse filtration equipment, heating enzyme-removal equipment, ceramic membrane ultrafitration clarifying equipment, ceramic membrane ultrafitration sterilization device and sterile filling room.
2. require the processing unit (plant) of the natural sugarcane juice described in 1 according to profit, it is characterized in that: described sugar-cane press is three-roller type squeezer.
3. require the processing unit (plant) of the natural sugarcane juice described in 1 according to profit, it is characterized in that: described sugarcane juice coarse filtration equipment is mesh size is 80 ~ 200 object vibratory sieves.
4. require the processing unit (plant) of the natural sugarcane juice described in 1 according to profit, it is characterized in that: described heating enzyme-removal equipment is jacketed pan, tubular heat exchanger or plate type heat exchanger.
5. require the processing unit (plant) of the natural sugarcane juice described in 1 according to profit, it is characterized in that: the membrane aperture of described ceramic membrane ultrafitration clarifying equipment is 0.05 ~ 0.10 μm.
6. require the processing unit (plant) of the natural sugarcane juice described in 1 according to profit, it is characterized in that: the membrane aperture of described ceramic membrane ultrafitration sterilization device is 0.01 ~ 0.02 μm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520068343.1U CN204519211U (en) | 2015-01-30 | 2015-01-30 | A kind of processing unit (plant) of natural sugarcane juice |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520068343.1U CN204519211U (en) | 2015-01-30 | 2015-01-30 | A kind of processing unit (plant) of natural sugarcane juice |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204519211U true CN204519211U (en) | 2015-08-05 |
Family
ID=53733287
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520068343.1U Active CN204519211U (en) | 2015-01-30 | 2015-01-30 | A kind of processing unit (plant) of natural sugarcane juice |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204519211U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105410585A (en) * | 2015-12-07 | 2016-03-23 | 广西农垦糖业集团股份有限公司 | Preparation method of normal sugarcane juice powder by using multistage mixed membrane filtration |
| CN105410578A (en) * | 2015-12-07 | 2016-03-23 | 广西农垦糖业集团股份有限公司 | High-clarity sugarcane juice powder and preparation method thereof |
| CN110731434A (en) * | 2019-11-26 | 2020-01-31 | 广西叶茂机电自动化有限责任公司 | Pretreatment system and process for sugarcane juices before film coating |
-
2015
- 2015-01-30 CN CN201520068343.1U patent/CN204519211U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105410585A (en) * | 2015-12-07 | 2016-03-23 | 广西农垦糖业集团股份有限公司 | Preparation method of normal sugarcane juice powder by using multistage mixed membrane filtration |
| CN105410578A (en) * | 2015-12-07 | 2016-03-23 | 广西农垦糖业集团股份有限公司 | High-clarity sugarcane juice powder and preparation method thereof |
| CN110731434A (en) * | 2019-11-26 | 2020-01-31 | 广西叶茂机电自动化有限责任公司 | Pretreatment system and process for sugarcane juices before film coating |
| CN110731434B (en) * | 2019-11-26 | 2024-01-30 | 广西叶茂机电自动化有限责任公司 | Pretreatment system and pretreatment process before cane juice film passing |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104585817B (en) | A kind of processing technology of natural sugarcane juice | |
| CN104805225B (en) | A kind of processing method of ecosystem brown sugar | |
| CN104824778B (en) | A kind of processing method of sugar-cane juice solid beverage | |
| CN104489827A (en) | Processing technology of sugarcane concentrated juice | |
| WO2016141886A1 (en) | Sugarcane potable water and production process for compound sugarcane juice beverage | |
| CN104738755B (en) | A kind of method of Multistage Membranes parallel production sugarcane inspissated juice and sugarcane drinking water | |
| CN104805224B (en) | A kind of processing unit (plant) of ecosystem brown sugar | |
| CN204519211U (en) | A kind of processing unit (plant) of natural sugarcane juice | |
| CN108203739A (en) | A kind of process for purification of medical cane sugar | |
| CN100398015C (en) | Sugarcane beverage and its prepn. method | |
| CN102640955B (en) | Fresh jujube juice processing method | |
| CN111235322A (en) | Nondestructive production method of nutritional brown sugar | |
| CN1935033A (en) | Humilis juice and its processing method | |
| CN108823034A (en) | A kind of brewing method of honey raisin tree fruit wine | |
| CN105433359A (en) | Processing method of brown sugar and product prepared by the processing method | |
| JP4530342B2 (en) | Method and apparatus for producing honey-containing sugar | |
| CN204579790U (en) | The device of a kind of Using Multistage Membranes parallel production sugarcane inspissated juice and sugarcane drinking water | |
| CN104839827B (en) | Multistage-membrane apparatus for parallel production of concentrated sugarcane juice and sugarcane drinking water | |
| CN104997092A (en) | Processing technology of white turnip condensed juice | |
| CN204351015U (en) | A kind of processing unit (plant) of sugarcane inspissated juice | |
| CN205974554U (en) | Production line of rich polyphenol brown sugar | |
| CN204682444U (en) | A kind of processing unit (plant) of sugar-cane juice solid beverage | |
| CN108719703A (en) | A kind of preparing process of bamboo juice health drink | |
| CN104738757A (en) | Technical process of snow pear condensed juice | |
| CN106119430A (en) | A kind of production line of rich polyphenol nigecose |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |