Heating furnace body and use the induction heater of this heating furnace body
Technical field
The utility model relates to heating furnace body and uses the induction heater of this heating furnace body.
Background technology
Existing induction heater comprises the cylindrical body that axis extends along the vertical direction, the bottom of cylindrical body is provided with the tube end plate with cylindrical body axis perpendicular, the lower face of tube end plate is installed with inductor, and inductor comprises the induction coil be coaxially set with cylindrical body and the cooling water channel cooled induction coil.During use, material to be heated is from top to bottom entered by the upper end open of cylindrical body, then pounds and drops on tube end plate, and induction coil energising is treated heated material and carried out heat fused.Existing this induction heater Problems existing is: due to the axis perpendicular of tube end plate and cylindrical body, therefore the erection space of the lower face of tube end plate is very limited, can not install the induction coil that chi is too large, this just causes the efficiency of heating surface of whole induction heater limited; In addition; in blanking process, material to be heated can due to gravity heavy pound on tube end plate, often there will be the situation that tube end plate cracks by material to be heated; after waiting for the fusing of band heated material; material to be heated under molten condition can be oozed out downwards by breach, such as when heating copper material, the copper material of molten condition oozes out downwards; the lighter's copper material can damage induction coil; time serious, copper material can contact to produce with the water in the cooling water channel on induction coil side and explode, and causes work safety accident.
Summary of the invention
The purpose of this utility model is to provide a kind of heating furnace body, to solve the problem that the fused materials oozed out in prior art can damage inductor; The purpose of this utility model is also to provide a kind of induction heater using this inductor.
In order to solve the problem, in the utility model, the technical scheme of heating furnace body is:
Heating furnace body, comprise the cylindrical body extended highly along the vertical direction, the bottom of cylindrical body is provided with from left to right gradually towards the right tube end plate of surface thereof extension with from right to left gradually towards the left-hand cylinder base plate that surface thereof extends, the lower face of right tube end plate has the right inductor construction section installed for corresponding right inductor, the upper face of right tube end plate has the right blanking section for corresponding material blanking to be heated in the downside of right inductor construction section; The lower face of left-hand cylinder base plate has the left inductor construction section installed for corresponding left inductor, the upper face of left-hand cylinder base plate has the left blanking section for corresponding material blanking to be heated in the downside of left inductor construction section.
The plate face bearing of trend of described right tube end plate and the angle of above-below direction are 30 degree ~ 80 degree, and the plate face bearing of trend of left-hand cylinder base plate and the angle of above-below direction are 30 degree ~ 80 degree.
The plate face bearing of trend of described right tube end plate and the angle of above-below direction are 65 degree, and the plate face bearing of trend of left-hand cylinder base plate and the angle of above-below direction are 65 degree.
The lower end of left and right tube end plate is connected, and left and right tube end plate forms opening up tube end plate v-shaped structure, and left and right blanking section is positioned at the bottom of v-shaped structure.
The upper face of left-hand cylinder base plate is installed with the left thermal insulation layer of uniform thickness, the upper face of right tube end plate is installed with uniform thickness and is wholely set right thermal insulation layer with left thermal insulation layer, the thermal insulation layer v-shaped structure of adaptation that the lower end of left and right thermal insulation layer is formed and tube end plate v-shaped structure coincide.
In the utility model, the technical scheme of induction heater is:
Induction heater, comprise heating furnace body, heating furnace body comprises the cylindrical body extended highly along the vertical direction, induction heater also comprises left inductor and right inductor, the bottom of cylindrical body is provided with from left to right gradually towards the right tube end plate of surface thereof extension with from right to left gradually towards the left-hand cylinder base plate that surface thereof extends, the lower face of right tube end plate has the right inductor construction section installed for described right inductor, the upper face of right tube end plate has the right blanking section for corresponding material blanking to be heated in the downside of right inductor construction section; The lower face of left-hand cylinder base plate has the left inductor construction section installed for described left inductor, the upper face of left-hand cylinder base plate has the left blanking section for corresponding material blanking to be heated in the downside of left inductor construction section.
The plate face bearing of trend of described right tube end plate and the angle of above-below direction are 30 degree ~ 80 degree, and the plate face bearing of trend of left-hand cylinder base plate and the angle of above-below direction are 30 degree ~ 80 degree.
The plate face bearing of trend of described right tube end plate and the angle of above-below direction are 65 degree, and the plate face bearing of trend of left-hand cylinder base plate and the angle of above-below direction are 65 degree.
The lower end of left and right tube end plate is connected, and left and right tube end plate forms opening up tube end plate v-shaped structure, and left and right blanking section is positioned at the bottom of v-shaped structure.
The upper face of left-hand cylinder base plate is installed with the left thermal insulation layer of uniform thickness, the upper face of right tube end plate is installed with uniform thickness and is wholely set right thermal insulation layer with left thermal insulation layer, the thermal insulation layer v-shaped structure of adaptation that the lower end of left and right thermal insulation layer is formed and tube end plate v-shaped structure coincide.
The beneficial effects of the utility model are: left-hand cylinder base plate be one from left to right gradually towards surface thereof extend swash plate, such one side makes left inductor construction section can provide larger installing space for left inductor, larger sized left inductor can be used like this, right inductor also can adopt more large scale as a same reason, thus the raising efficiency of heating surface, left, arranging while right inductor also makes the power of this induction heater obtain double lifting, in addition, a left side can also be made, the installation site of right inductor is in higher than a left side, the position of right blanking section, even if left like this, there is crackle in right blanking section, the material to be heated of melting also only can be revealed downwards and can not damage inductor, more can not produce the security incident of the especially severes such as blast.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of induction heater in the utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the top view of Fig. 1.。
Detailed description of the invention
The embodiment of induction heater is as shown in Fig. 1 ~ 3: comprise heating furnace body and left inductor 6, right inductor 3, heating furnace body comprises the cylindrical body 1 extended highly along the vertical direction, the bottom of cylindrical body 1 is provided with from left to right gradually towards the right tube end plate 5 of surface thereof extension with from right to left gradually towards the left-hand cylinder base plate 7 that surface thereof extends, the lower face of right tube end plate has the right inductor construction section 4 installed for right inductor, right inductor 3 is fixedly installed on right inductor construction section 4, the axes normal of the induction coil of right inductor is in the plate face of right tube end plate, the upper face of right tube end plate has the right blanking section 2 for corresponding material blanking to be heated in the downside of right inductor construction section, the lower face of left-hand cylinder base plate 7 has the left inductor construction section installed for left inductor 6, left inductor 6 is fixedly installed on left inductor construction section, the axes normal of the induction coil of left inductor is in the plate face of left-hand cylinder base plate, the upper face of left-hand cylinder base plate has the left blanking section for corresponding material blanking to be heated in the downside of left inductor construction section, left and right blanking section is arranged symmetrically with, the lower end of left and right tube end plate is connected and forms opening up tube end plate v-shaped structure, and left and right blanking section is positioned at the bottom of tube end plate v-shaped structure.The plate face bearing of trend of left-hand cylinder base plate and the angle of above-below direction are 65 degree, and the plate face bearing of trend of right tube end plate and the angle of above-below direction are 65 degree.The upper face of left-hand cylinder base plate is installed with the left thermal insulation layer of uniform thickness, the upper face of right tube end plate is installed with uniform thickness and is wholely set right thermal insulation layer with left thermal insulation layer, the thermal insulation layer v-shaped structure of adaptation that the lower end of left and right thermal insulation layer is formed and tube end plate v-shaped structure coincide, the thickness of the bottom of such thermal insulation layer v-shaped structure is the thickest and be just in time positioned at the top of left and right blanking section, thus improves the anti-ability of pounding at the bottom of whole cylinder.Left and right inductor includes cooling water channel.
The surface area that the left and right tube end plate be obliquely installed makes tube end plate is comparatively large, thus provides larger erection space for left and right inductor construction section, can install larger sized induction coil like this, thus improve the efficiency of heating surface, in addition the left side be obliquely installed, right tube end plate makes a left side, the height of right inductor construction section is higher than a left side, the height of right blanking section, and it is left, right blanking section forms a slope, pound the material to be heated dropped on tube end plate upwards to beat and smash inductor, in use, material to be heated falls into by above blanking section, and pound on a left side, on thermal insulation layer above right blanking section, if left, right blanking section is pounded out crackle, only can towards dirty and inductor can not be damaged towards upper reaches after the material to be heated of melting is oozed out by crackle, while protection inductor, the accident of blasting can also be avoided.
In other embodiment of this induction heater: the axis angle of tube end plate and cylindrical body can also be other value beyond other values such as 30 degree, 40 degree, 50 degree 80 degree or 30 degree ~ 80 degree; The lower end of left and right tube end plate also can not directly be connected, and is connected say by a flat board.
The embodiment of heating furnace body is as shown in Fig. 1 ~ 3: the concrete structure of heating furnace body is identical with the heating furnace body described in each embodiment of above-mentioned each induction heater, is not described in detail in this.