CN204504190U - Kirsite low pressure casting unit - Google Patents
Kirsite low pressure casting unit Download PDFInfo
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- CN204504190U CN204504190U CN201520046117.3U CN201520046117U CN204504190U CN 204504190 U CN204504190 U CN 204504190U CN 201520046117 U CN201520046117 U CN 201520046117U CN 204504190 U CN204504190 U CN 204504190U
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- mould
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- stove
- portal frame
- host computer
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Abstract
Kirsite low pressure casting unit, comprises and cooperatively interacting: portal frame, host computer system stove, graphite cuvette, splicing car, mould; Wherein: portal frame comprises: portal frame base, crossbeam; Host computer system to be arranged on portal frame and along cross beam movement; Comprise Heng Zou mechanism, drive host computer system along cross beam movement; Elevating mechanism, is fixed in Heng Zou mechanism; Switching mechanism, is fixed on elevating mechanism; Mould is installed retaining mechanism and is fixed on switching mechanism; Stove is fixed on portal frame base, which is provided with air inlet, and top is provided with stalk; Graphite cuvette is arranged on opposite edge portal frame being positioned at stove; Splicing car is arranged in the middle of stove and graphite cuvette; Mould be arranged on mould install retaining mechanism, mould is provided with cast gate, steady quality and production efficiency high.
Description
Technical field:
The utility model relates to a casting unit, concrete relevant with a kind of kirsite low pressure casting unit.
Background technology:
Current kirsite generally adopts gravitational casting, and manual working is manually poured into a mould.Zinc liquid relies on gravity injection mould, and rely on the current gravitational casting of zinc liquid deadweight flowing forming, molten zinc stove is stepping Power Regulation pressure regulation, scoops zinc liquid by hand, pours in mould by hand, utilizes zinc liquid deadweight flowing forming.What molten zinc stove adopted is be stepping Power Regulation pressure regulation, and temperature control precision is poor.Mold temperature controls poor, affects product quality.Handwork, produces flue dust harmful when zinc liquid is poured into mould, a mould can only be cast a product, utilizes zinc liquid to conduct oneself with dignity flowing forming, unstable product quality.
Utility model content:
For the defect existed in prior art, the utility model provides kirsite low pressure casting unit, and the quality instability and the production efficiency that mainly solve enterprise's production environment and enterprise's production product are low.
For achieving the above object, technical solutions of the utility model are:
Kirsite low pressure casting unit, comprises and cooperatively interacting: portal frame, host computer system stove, graphite cuvette, splicing car, mould; Wherein: portal frame comprises: portal frame base, crossbeam; Host computer system to be arranged on portal frame and along cross beam movement; Comprise Heng Zou mechanism, drive host computer system along cross beam movement; Elevating mechanism, is fixed in Heng Zou mechanism; Switching mechanism, is fixed on elevating mechanism; Mould is installed retaining mechanism and is fixed on switching mechanism; Stove is fixed on portal frame base, and which is provided with compressed air access port, top is provided with stalk; Graphite cuvette is arranged on opposite edge portal frame being positioned at stove; Splicing car is arranged in the middle of stove and graphite cuvette; Mould is arranged on mould and installs retaining mechanism, and mould is provided with cast gate;
Concrete, core is put in mould, retaining mechanism locking die installed by mould, switching mechanism action is by die flip, Heng Zou mechanism drives host computer system to move integrally above stove, elevating mechanism action driven mold declines, the cast gate of mould docks with the stalk on stove and coordinates feed liquor, mould is also delivered to splicing car place by elevating mechanism and the cooperation of Heng Zou mechanism by coagulation forming, switching mechanism and mould are installed retaining mechanism action product and are fallen in splicing car, and mould is delivered in graphite cuvette and cooled by elevating mechanism and Heng Zou mechanism again action.
Further, the Heng Zou mechanism of host computer system comprises: be fixed on crossbeam horizontal walk slide rail, servomotor drive horizontal walk slide plate horizontal walk on slide rail horizontal walk work.
Further, the elevating mechanism of host computer system comprises: the hoist cylinder be fixed in Heng Zou mechanism drives lifting sliding rail rise and fall work.
Further, the switching mechanism of host computer system comprises: the Precise Oil Cylinder be fixed on elevating mechanism drives precision bearing mechanism to rotate.
Further, the mould of host computer system is installed retaining mechanism and is comprised: mould mounting head, and mould is arranged in mould mounting head, the locking of weight oil cylinder pushing locking sliding block and expandible die.
Further, splicing car comprises: receiver, and it is driven mobile by Rodless cylinder, drives upset by upset cylinder.
Adopt technique scheme, the utility model tool has the following advantages:
1, by electrodeless power regulating pressure regulation, heat up steadily, accuracy of temperature control is high.
2, automatic casting, automatic blanking, automatically soaked, there are heating and cooling and control to guarantee that mould temperature is stablized, manually put core, from cast.
3, operating environment is good, and labour intensity is little.
4, in the stove of sealing, add compressed air, zinc liquid rises along stalk under the effect of the pressure, steadily entering mold cavity, and pressurize is until casting solidification is shaping by cast gate.Then discharge air pressure, make in stalk, not solidify zinc liquid and flow back to stove.
5, can one-mold multiple-member (depending on product), temperature plateau, in error 10 degree, improve foundry goods yields, mould temperature is stable.
6, to fill type more steady for liquid metals; Casting forming is good, has good molding effect, also can reduce casting thickness, conservation cost for complex structure or large part product.Cast structure is fine and close, and mechanical function is high.
Accompanying drawing illustrates:
Fig. 1 is the utility model structural representation one;
Fig. 2 is the utility model structural representation two;
Fig. 3 is the utility model switching mechanism schematic diagram;
Fig. 4 is the utility model splicing car schematic diagram one;
Fig. 5 is the utility model splicing car schematic diagram two.
Detailed description of the invention:
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Consult the unit of kirsite low pressure casting shown in Fig. 1-Fig. 5, comprise and cooperatively interacting: portal frame 1,
Host computer system 2 stove 3, graphite cuvette 4, splicing car 5, mould 6; Wherein: portal frame 1 comprises: at the bottom of portal frame (11, crossbeam 12; Host computer system 2 to be arranged on portal frame 1 and to move along crossbeam 12; Comprise Heng Zou mechanism 21, drive host computer system to move along crossbeam 12; Elevating mechanism 22, is fixed in Heng Zou mechanism 21; Switching mechanism 23, is fixed on elevating mechanism 22; Mould is installed retaining mechanism 24 and is fixed on switching mechanism 23; Stove 3 is fixed on portal frame base 11, which is provided with compressed air access port 31, and top is provided with stalk 32; Graphite cuvette 4 is arranged on opposite edge portal frame 1 being positioned at stove 3; Splicing car 5 is arranged in the middle of stove 3 and graphite cuvette 4; Mould 6 is arranged on mould and installs retaining mechanism 24, and mould 6 is provided with cast gate.
In concrete implementation process, the utility model can adopt the concrete structure in embodiment, and the Heng Zou mechanism 2 of host computer system 2 comprises: be fixed on crossbeam 12 horizontal walk slide rail 211, servomotor drive horizontal walk slide plate 212 horizontal walk on slide rail 211 horizontal walk work.Elevating mechanism 22 comprises: the hoist cylinder 221 be fixed in Heng Zou mechanism 21 drives lifting sliding rail 222 rise and fall work.Switching mechanism 23 comprises: the Precise Oil Cylinder 231 be fixed on elevating mechanism 22 drives precision bearing mechanism 232 to rotate.Mould is installed retaining mechanism 24 and is comprised: mould mounting head 241, and mould 6 is arranged in mould mounting head 241, and weight oil cylinder 242 promotes locking sliding block 243 and locks and expandible die 6.Splicing car 5 comprises: receiver 51, and it drives movement by Rodless cylinder 52, drives upset by upset cylinder 53.
Specific works flow process:
1, original state be host computer system above splicing car, switching mechanism action, die horizontal place.Die locking mechanism does not work, and mould opens, and workman puts into core.
2, press start button, weight cylinder action, after locking die, Precise Oil Cylinder action, oil cylinder resets, and mould is vertically placed.
3, servomotor drive horizontal walk slide plate to stove direction motion, after servo puts in place, hoist cylinder action, mould gate just in time aligns with stove stalk and compresses.After compressing, sealing stove passes into compressed air by air inlet.Zinc liquid rises along stalk under the effect of the pressure, steadily entering mold cavity, and pressurize is until casting solidification is shaping by cast gate.Then discharge air pressure, make in stalk, not solidify zinc liquid and flow back to stove.
4, then hoist cylinder resets, and after resetting, servomotor drives slide plate to get back to origin position.Hoist cylinder action, mould declines.Weight oil cylinder drives locking sliding block, and mould launches product and drops on splicing dolly.
5, when hoist cylinder action, mould declines, lift cylinder action, and the receiver of splicing dolly rises, and product drops in receiver.After product drops into receiver, Rodless cylinder starts action and moves to other direction.Overturn cylinder action after putting in place, product is poured in storing tote cart.Then overturn cylinder playback.After playback, Rodless cylinder resets.Get back to initial point.Prepare next circulating process.
6, after product break away from moulds, hoist cylinder resets.After playback, servomotor drives slide plate 202 to move to graphite cuvette direction.Hoist cylinder action when arriving above graphite cuvette, mould declines.After putting in place, die flip cylinder action, mould is overturn by swivel bearing mechanism, and mold cavity is faced down.Hoist cylinder action, makes mold cavity papula enter in the graphite water of graphite cuvette and cools.After setting-up time, hoist cylinder resets.After putting in place, die flip oil cylinder resets.Then servomotor drives slide plate to initial point action.After putting in place, switching mechanism action, die horizontal is placed.Die locking mechanism does not work, and mould opens.Workman puts into core, periodic duty.
Above-mentioned explanation illustrate and describes preferred embodiment of the present utility model, as previously mentioned, be to be understood that the utility model is not limited to the form disclosed by this paper, should not regard the eliminating to other embodiments as, and can be used for other combinations various, amendment and environment, and can in utility model contemplated scope described herein, changed by the technology of above-mentioned instruction or association area or knowledge.And the change that those skilled in the art carry out and change do not depart from spirit and scope of the present utility model, then all should in the protection domain of the utility model claims.
Claims (6)
1. kirsite low pressure casting unit, is characterized in that: comprise and cooperatively interacting: portal frame (1), host computer system (2), stove (3), graphite cuvette (4), splicing car (5), mould (6); Wherein:
Portal frame (1) comprising: portal frame base (11), crossbeam (12);
It is upper and mobile along crossbeam (12) that host computer system (2) is arranged on portal frame (1); Comprise Heng Zou mechanism (21), drive host computer system mobile along crossbeam (12); Elevating mechanism (22), is fixed in Heng Zou mechanism (21); Switching mechanism (23), is fixed on elevating mechanism (22); Mould is installed retaining mechanism (24) and is fixed on switching mechanism (23);
Stove (3) is fixed on portal frame base (11), which is provided with compressed air access port (31), and top is provided with stalk (32);
Graphite cuvette (4) is arranged on opposite edge portal frame (1) being positioned at stove (3);
Splicing car (5) is arranged in the middle of stove (3) and graphite cuvette (4);
Mould (6) is arranged on mould and installs retaining mechanism (24), and mould (6) is provided with cast gate;
Mould puts into core in (6), retaining mechanism (24) locking die (6) installed by mould, switching mechanism (23) action is by die flip, Heng Zou mechanism (21) drives host computer system (2) to move integrally to stove (3) top, elevating mechanism (22) action driven mold (6) declines, the cast gate (21) of mould (6) docks with the stalk (32) on stove (23) and coordinates feed liquor, mould (6) is also delivered to splicing car (5) place by elevating mechanism (22) and Heng Zou mechanism (21) cooperation by coagulation forming, switching mechanism (23) and mould are installed retaining mechanism (24) action product and are fallen in splicing car (5), cooling in graphite cuvette (4) delivered to by mould (6) by elevating mechanism (22) and Heng Zou mechanism (21) again action.
2. kirsite low pressure casting unit as claimed in claim 1, it is characterized in that: the Heng Zou mechanism (21) of host computer system (2) comprising: be fixed on crossbeam (12) horizontal walk slide rail (211), servomotor drive horizontal walk slide plate (212) horizontal walk slide rail (211) upper horizontal walk work.
3. kirsite low pressure casting unit as claimed in claim 1, is characterized in that: the elevating mechanism (22) of host computer system (2) comprising: the hoist cylinder (221) be fixed in Heng Zou mechanism (21) drives lifting sliding rail (222) rise and fall work.
4. kirsite low pressure casting unit as claimed in claim 1, is characterized in that: the switching mechanism (23) of host computer system (2) comprising: the Precise Oil Cylinder (231) be fixed on elevating mechanism (22) drives precision bearing mechanism (232) to rotate.
5. kirsite low pressure casting unit as claimed in claim 1, it is characterized in that: the mould of host computer system (2) is installed retaining mechanism (24) and being comprised: mould mounting head (241), mould (6) is arranged in mould mounting head (241), and weight oil cylinder (242) promotes locking sliding block (243) locking and expandible die (6).
6. kirsite low pressure casting unit as claimed in claim 1, it is characterized in that: splicing car (5) comprising: receiver (51), it is driven mobile by Rodless cylinder (52), drive upset by upset cylinder (53).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520046117.3U CN204504190U (en) | 2015-01-23 | 2015-01-23 | Kirsite low pressure casting unit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520046117.3U CN204504190U (en) | 2015-01-23 | 2015-01-23 | Kirsite low pressure casting unit |
Publications (1)
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CN204504190U true CN204504190U (en) | 2015-07-29 |
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ID=53702194
Family Applications (1)
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CN201520046117.3U Expired - Fee Related CN204504190U (en) | 2015-01-23 | 2015-01-23 | Kirsite low pressure casting unit |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105964982A (en) * | 2016-07-29 | 2016-09-28 | 福建长江工业有限公司 | Low-pressure casting equipment with improved structure |
CN106001502A (en) * | 2016-07-07 | 2016-10-12 | 上海华培动力科技有限公司 | Flat-top low-pressure casting machine |
CN106001508A (en) * | 2016-07-29 | 2016-10-12 | 福建长江工业有限公司 | Low-pressure casting device for saving layout space |
CN107584096A (en) * | 2017-08-09 | 2018-01-16 | 浙江万丰科技开发股份有限公司 | Air injection machine connects the rotation mechanism that spirals |
-
2015
- 2015-01-23 CN CN201520046117.3U patent/CN204504190U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106001502A (en) * | 2016-07-07 | 2016-10-12 | 上海华培动力科技有限公司 | Flat-top low-pressure casting machine |
CN105964982A (en) * | 2016-07-29 | 2016-09-28 | 福建长江工业有限公司 | Low-pressure casting equipment with improved structure |
CN106001508A (en) * | 2016-07-29 | 2016-10-12 | 福建长江工业有限公司 | Low-pressure casting device for saving layout space |
CN106001508B (en) * | 2016-07-29 | 2018-01-19 | 福建长江工业有限公司 | Low-pressure die casting plant |
CN107584096A (en) * | 2017-08-09 | 2018-01-16 | 浙江万丰科技开发股份有限公司 | Air injection machine connects the rotation mechanism that spirals |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150729 Termination date: 20210123 |
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CF01 | Termination of patent right due to non-payment of annual fee |