CN204503562U - Three-freedom-degree hybrid vibrating screen is rotated in two translations one - Google Patents

Three-freedom-degree hybrid vibrating screen is rotated in two translations one Download PDF

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CN204503562U
CN204503562U CN201520203898.2U CN201520203898U CN204503562U CN 204503562 U CN204503562 U CN 204503562U CN 201520203898 U CN201520203898 U CN 201520203898U CN 204503562 U CN204503562 U CN 204503562U
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transverse
screen frame
vibration
screen
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王成军
刘琼
李龙
郑艳
章天雨
沈豫浙
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Anhui University of Science and Technology
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Abstract

本实用新型公开了一种两平移一转动三自由度混联振动筛,包括支撑架、横向激振装置、筛体、回转激振装置、垂向激振装置、辅助限位链、弹簧、吊环螺栓和料斗。在支撑架上设有料箱架,筛体通过弹簧、吊环螺栓悬挂在支撑架上,横向激振装置、回转激振装置、垂向激振装置可使筛体分别产生横向往复振动、绕水平轴的往复摆动和垂直方向的往复振动,辅助限位链用于限定筛体的运动自由度以及增强运动稳定性。本实用新型的筛体最多能实现两平移一转动共三个自由度的振动,且各方向的振幅、频率以及筛面倾角、自由度等参数均可调节,筛分效率高,单位时间处理量大,还具有结构紧凑、工作稳定可靠、设备成本与运行功耗低和控制简单等优点。

The utility model discloses a two-translation-rotation three-degree-of-freedom hybrid vibrating screen, which comprises a support frame, a transverse vibration excitation device, a screen body, a rotary vibration excitation device, a vertical vibration excitation device, an auxiliary limit chain, a spring, and a suspension ring. Bolt and hopper. There is a material box frame on the support frame, and the screen body is suspended on the support frame by springs and eyebolts. The horizontal vibration device, the rotary vibration device, and the vertical vibration device can make the screen body generate horizontal reciprocating vibrations and vibrate around the horizontal axis respectively. The reciprocating swing and vertical reciprocating vibration, the auxiliary limit chain is used to limit the freedom of movement of the screen body and enhance the stability of movement. The sieve body of the utility model can realize the vibration of two translations and one rotation at most with a total of three degrees of freedom, and the parameters such as the amplitude and frequency of each direction, the inclination angle of the screen surface, and the degree of freedom can be adjusted, and the screening efficiency is high, and the processing capacity per unit time It also has the advantages of compact structure, stable and reliable operation, low equipment cost and operating power consumption, and simple control.

Description

两平移一转动三自由度混联振动筛Two-translation-rotation three-degree-of-freedom hybrid vibrating screen

技术领域technical field

本实用新型涉及一种振动筛分设备领域,特别涉及一种两平移一转动三自由度混联振动筛。The utility model relates to the field of vibrating screening equipment, in particular to a three-degree-of-freedom hybrid vibrating screen with two translations and one rotation.

背景技术Background technique

目前,振动筛在能源、冶金、陶瓷、建材、化工和农业、粮食加工等行业广泛应用,主要是用于颗粒物料的分级。现有振动筛的单位时间内的实际筛分效率较低,筛面上的物料分散度不高,筛面上的物料分布不均,透筛效果差;且对于潮湿细颗粒级粘性物料等难筛分物料的筛分效果一直不理想,筛孔容易被堵塞,通过提高振动筛的振动强度的处理办法常又容易受到筛箱刚度的限制,筛面上物料分散、分层和层间运动缺乏足够的动力。此外,现有振动筛的振动自由度较少,多是1-2个自由度且自由度固定,对筛分对象的适应性较差。本实用新型的第一发明人设计的申请号为201110295715.0的中国专利公开了一种四自由度混联振动筛由于采用垂直布置的移动副作为驱动副,无法实现振动筛的高频振动。本实用新型的第一发明人设计的专利号为201110100682.X的中国专利公开了一种三自由度混联振动筛尽管理论上能实现空间三个方向的振动,但其垂直方向由一个采用惯性激振方式的振动电机提供动力,振动电机的惯性振动会对两个水平方向的振动产生干扰,且该技术方案的振动自由度中缺少转动自由度,筛分效果受到限制。本实用新型的第一发明人设计的专利号为200920143613.5的中国专利公开了一种四自由度混联振动筛,可以实现空间三维移动和一个转动,在转动自由度方面该技术方案仅能产生绕垂直轴的转动;该专利所述的技术方案中垂直方向的振动由直线电机驱动,而直线电机运动时需要克服自身重力产生的负载,不易实现高频振动;该专利所述振动筛的结构布局不合理,无法用于工业化生产中大量颗粒物料的筛分作业。本实用新型的第一发明人设计的专利号为201310752446.5的中国专利公开了一种可变自由度并联振动筛,能够实现空间最多两个移动三个转动共五个自由度的振动,但是其筛网的运动自由度过多,结构复杂,而实际生产中并不需要过多的运动自由度;此外,该振动筛筛网绕平行于筛面长度方向的水平轴的转动需要依赖两条SPS结构的中位振动链协同运动实现,使得该转动振动频率和筛面负载均受限。At present, vibrating screens are widely used in energy, metallurgy, ceramics, building materials, chemical industry, agriculture, food processing and other industries, mainly for the classification of granular materials. The actual screening efficiency per unit time of the existing vibrating screen is low, the material dispersion on the screen surface is not high, the material distribution on the screen surface is uneven, and the screen penetration effect is poor; The screening effect of screening materials has been unsatisfactory, and the screen holes are easily blocked. The treatment method of increasing the vibration intensity of the vibrating screen is often limited by the rigidity of the screen box, and the dispersion, stratification and interlayer movement of the material on the screen surface are lacking. Enough motivation. In addition, the vibration degrees of freedom of the existing vibrating sieves are less, most of which are 1-2 degrees of freedom and the degrees of freedom are fixed, and the adaptability to screening objects is poor. The Chinese patent with application number 201110295715.0 designed by the first inventor of the utility model discloses a four-degree-of-freedom hybrid vibrating screen. Since the vertically arranged moving pair is used as the driving pair, the high-frequency vibration of the vibrating screen cannot be realized. The Chinese patent No. 201110100682.X designed by the first inventor of the utility model discloses a three-degree-of-freedom hybrid vibrating screen. The vibration motor in the excitation mode provides power, and the inertial vibration of the vibration motor will interfere with the vibration in two horizontal directions, and the degree of freedom of vibration in this technical solution lacks the degree of freedom of rotation, and the screening effect is limited. The Chinese patent No. 200920143613.5 designed by the first inventor of the utility model discloses a four-degree-of-freedom hybrid vibrating screen, which can realize three-dimensional movement in space and one rotation. The rotation of the vertical axis; the vibration in the vertical direction in the technical solution described in the patent is driven by a linear motor, and the linear motor needs to overcome the load generated by its own gravity when moving, and it is difficult to achieve high-frequency vibration; the structural layout of the vibrating screen described in the patent It is unreasonable and cannot be used for screening a large amount of granular materials in industrial production. The Chinese patent No. 201310752446.5 designed by the first inventor of the utility model discloses a variable-degree-of-freedom parallel vibrating screen, which can realize vibrations with a maximum of two movements and three rotations in a total of five degrees of freedom in space, but the sieve The movement freedom of the mesh is too much and the structure is complex, but the actual production does not need too much movement freedom; in addition, the rotation of the vibrating screen mesh around the horizontal axis parallel to the length direction of the screen surface needs to rely on two SPS structures The coordinated motion of the median vibration chain is realized, so that the rotational vibration frequency and the load of the screen surface are limited.

本实用新型涉及的两平移一转动三自由度混联振动筛,最多能实现空间两个移动一个转动共三个自由度的振动,且各振动方向的振幅、频率以及筛面倾角和振动自由度等参数均可调节,能克服现有振动筛的技术缺陷。The two-translation-rotation three-degree-of-freedom hybrid vibrating screen involved in the utility model can at most realize the vibration of three degrees of freedom in two movements and one rotation in space, and the amplitude and frequency of each vibration direction, as well as the inclination angle of the screen surface and the vibration degree of freedom And other parameters can be adjusted, which can overcome the technical defects of the existing vibrating screen.

发明内容Contents of the invention

本实用新型的目的是针对现有技术的不足,提供一种两平移一转动三自由度混联振动筛,特别是能使筛体实现空间两个移动一个转动共三个自由度的振动,能克服现有振动筛的技术缺陷,提高筛分质量和筛分作业的单位时间处理量,同时降低设备的制造成本和运行功耗。The purpose of this utility model is to provide a two-translation-rotation three-degree-of-freedom hybrid vibrating screen for the deficiencies of the prior art, especially to enable the screen body to realize three-degree-of-freedom vibration with two movements and one rotation in space. The technical defect of the existing vibrating screen is overcome, the screening quality and the processing capacity per unit time of the screening operation are improved, and the manufacturing cost and operating power consumption of the equipment are reduced at the same time.

本实用新型所要解决的技术问题采用以下技术方案来实现。The technical problems to be solved by the utility model are realized by the following technical solutions.

一种两平移一转动三自由度混联振动筛,包括支撑架、横向激振装置、筛体、回转激振装置、垂向激振装置、辅助限位链、弹簧、吊环螺栓和料斗。其中,所述的支撑架包括底支架、顶支架,所述的顶支架位于底支架的上方且与底支架通过螺钉相固连。在底支架上设有用于支撑筛下物料箱的料箱架,在顶支架的顶部设有主支梁和辅支梁,在顶支架的底部设有方形连接板,在方形连接板上设有两个对称布置的滑块支座;所述的横向激振装置用于使筛体产生横向往复振动,其底部固定安装在顶支架的方形连接板上,其顶部与筛体通过螺钉相连接;所述的吊环螺栓安装在顶支架的主支梁上,所述的弹簧的上端勾挂在吊环螺栓下端的吊环上,弹簧的下端勾挂在筛体上;所述的回转激振装置安装在筛体的底部一侧,用于使筛体产生绕平行于筛体长度方向的水平轴的往复摆动;所述的垂向激振装置对称安装在筛体的顶部,由两台规格相同且轴线相互平行的振动电机组成,两台振动电机同步反向转动时可使筛体产生垂直方向的往复振动;所述的辅助限位链有两组,用于限定筛体的运动自由度,同时增强筛体的运动稳定性。辅助限位链的顶部安装在顶支架的辅支梁上,辅助限位链的底部与筛体通过螺钉相连接;所述的料斗固定安装在顶支架上。A two-translation-rotation three-degree-of-freedom hybrid vibrating screen includes a support frame, a transverse vibration excitation device, a screen body, a rotary vibration excitation device, a vertical vibration excitation device, an auxiliary limit chain, a spring, an eyebolt and a hopper. Wherein, the support frame includes a bottom bracket and a top bracket, and the top bracket is located above the bottom bracket and is fixedly connected with the bottom bracket by screws. There is a material box frame for supporting the under-screen material box on the bottom bracket, a main beam and an auxiliary beam on the top of the top bracket, a square connecting plate at the bottom of the top bracket, and two square connecting plates on the square connecting plate. Symmetrically arranged slider bearings; the horizontal vibration device is used to make the screen body produce lateral reciprocating vibration, its bottom is fixedly installed on the square connecting plate of the top bracket, and its top is connected with the screen body through screws; the The eyebolts are installed on the main girder of the top bracket, the upper end of the spring is hooked on the ring at the lower end of the eyebolt, and the lower end of the spring is hooked on the screen body; the rotary vibration excitation device is installed on the screen body The bottom side of the screen body is used to make the screen body reciprocate around the horizontal axis parallel to the length direction of the screen body; the vertical vibration excitation device is symmetrically installed on the top of the screen body, and consists of two sets of the same specification and axes parallel to each other When the two vibration motors rotate synchronously and reversely, the screen body can produce reciprocating vibration in the vertical direction; the auxiliary limit chain has two groups, which are used to limit the freedom of movement of the screen body and enhance the screen body. motion stability. The top of the auxiliary limiting chain is installed on the auxiliary beam of the top bracket, and the bottom of the auxiliary limiting chain is connected with the screen body through screws; the hopper is fixedly installed on the top bracket.

所述的筛体包括外筛框、内筛框、筛网架、筛网、角度锁紧器、连接梁、支撑梁和吊耳。其中,在外筛框的前端设有水平方向的短腰形孔,在外筛框的后端设有垂直方向的长腰形孔。所述的内筛框置于外筛框内,在内筛框的中部设有加强横梁,在内筛框的左右两侧设有四个呈对称布置的弹簧固定座,用于固定复位弹簧。内筛框的前端设有前定位轴,且前定位轴与内筛框通过螺纹相连接,内筛框的后端设有后定位轴。所述的前定位轴位于外筛框的短腰形孔内并可沿着短腰形孔滑移,所述的前定位轴通过锁紧螺钉固定在外筛框上;所述的后定位轴位于外筛框的长腰形孔内,并可沿着长腰形孔滑移,所述的后定位轴与外筛框通过角度锁紧器相连接。用于固定、安装筛网的筛网架位于内筛框的正上方,在筛网架的底部一侧设有两根振动传递梁,在筛网架的中部设有中转轴,且所述的中转轴的两端与内筛框通过铰链相连接,所述的振动传递梁的一端与中转轴通过焊接的方式相固连,所述的筛网架两侧边与内筛框通过四根复位弹簧相连接。所述的筛网安装在筛网架上,筛网与筛网架之间通过螺钉或压块相连接。所述的连接梁位于外筛框的顶部中间位置,用于安装垂向激振装置和辅助限位链,且所述的连接梁与外筛框通过螺钉相连接;所述的支撑梁位于外筛框的前端顶部,且与外筛框通过焊接的方式相固连;所述的吊耳位于外筛框的两侧的顶面,且与外筛框固连。The screen body includes an outer screen frame, an inner screen frame, a screen frame, a screen cloth, an angle locker, a connecting beam, a supporting beam and lifting lugs. Wherein, the front end of the outer screen frame is provided with a short waist-shaped hole in the horizontal direction, and the rear end of the outer screen frame is provided with a long waist-shaped hole in the vertical direction. The inner sieve frame is placed in the outer sieve frame, and the middle part of the inner sieve frame is provided with a reinforcing beam, and the left and right sides of the inner sieve frame are provided with four symmetrically arranged spring fixing seats for fixing the return spring. The front end of the inner screen frame is provided with a front positioning shaft, and the front positioning shaft is connected with the inner screen frame through threads, and the rear end of the inner screen frame is provided with a rear positioning shaft. The front positioning shaft is located in the short waist hole of the outer screen frame and can slide along the short waist hole. The front positioning shaft is fixed on the outer screen frame by locking screws; the rear positioning shaft is located in the In the oblong hole of the outer screen frame, and can slide along the oblong hole, the rear positioning shaft is connected with the outer screen frame through an angle locker. The screen frame used to fix and install the screen is located directly above the inner screen frame. Two vibration transmission beams are arranged on the bottom side of the screen frame, and a transfer shaft is provided in the middle of the screen frame. The two ends of the intermediate shaft are connected to the inner screen frame through hinges, one end of the vibration transmission beam is fixedly connected to the intermediate shaft by welding, and the two sides of the screen frame and the inner screen frame are reset by four The spring is connected. The screen is installed on the screen frame, and the screen and the screen frame are connected by screws or pressing blocks. The connecting beam is located in the middle of the top of the outer screen frame, and is used to install the vertical vibration device and the auxiliary limit chain, and the connecting beam is connected with the outer screen frame by screws; the supporting beam is located on the outer screen frame. The top of the front end of the screen frame is fixedly connected with the outer screen frame by welding; the lifting lugs are located on the top surfaces of both sides of the outer screen frame and are fixedly connected with the outer screen frame.

所述的横向激振装置包括横向驱动电机、换向器、左横向驱动机构、右横向驱动机构、横向传动轴和横向振动链。其中,所述的横向驱动电机通过联轴器与换向器相连接,为左横向驱动机构和右横向驱动机构提供横向振动动力;所述的横向振动链有两组,且对称布置在顶支架的方形连接板上;所述的换向器左侧的输出轴通过左横向驱动机构与横向振动链相连接,换向器右侧的输出轴通过万向联轴器与横向传动轴相连接;所述的横向传动轴通过两个横向轴承座安装在方形连接板上,横向传动轴的右端通过右横向驱动机构与横向振动链相连接。The transverse vibration excitation device includes a transverse drive motor, a commutator, a left transverse drive mechanism, a right transverse drive mechanism, a transverse transmission shaft and a transverse vibration chain. Wherein, the transverse drive motor is connected with the commutator through a coupling to provide transverse vibration power for the left transverse drive mechanism and the right transverse drive mechanism; there are two sets of transverse vibration chains, which are symmetrically arranged on the top bracket on the square connecting plate; the output shaft on the left side of the commutator is connected with the transverse vibration chain through the left transverse drive mechanism, and the output shaft on the right side of the commutator is connected with the transverse transmission shaft through a universal coupling; The transverse transmission shaft is installed on the square connecting plate through two transverse bearing seats, and the right end of the transverse transmission shaft is connected with the transverse vibration chain through the right transverse drive mechanism.

所述的左横向驱动机构与右横向驱动机构结构完全相同,均为曲柄滑块机构,且左横向驱动机构与右横向驱动机构对称布置在顶支架的方形连接板上。所述的右横向驱动机构包括可调偏心轮、驱动连杆、滑块组件和Ω形导轨。其中,所述的可调偏心轮安装在横向传动轴的右端,且与横向传动轴通过平键相连接,在可调偏心轮的外侧设有可滑移铰链,用于调节可调偏心轮的偏心距,且可滑移铰链与可调偏心轮之间通过锁紧螺钉相连接;所述的驱动连杆的一端与可调偏心轮通过可滑移铰链相连接,其另一端与滑块组件通过铰链相连接;所述的滑块组件与Ω形导轨通过直线轴承相连接,所述的Ω形导轨固定安装在顶支架底部的滑块支座上,在Ω形导轨的两端设有防撞块。The structure of the left lateral drive mechanism and the right lateral drive mechanism is exactly the same, both are slider crank mechanisms, and the left lateral drive mechanism and the right lateral drive mechanism are symmetrically arranged on the square connecting plate of the top bracket. The right lateral drive mechanism includes an adjustable eccentric wheel, a drive link, a slider assembly and an Ω-shaped guide rail. Wherein, the adjustable eccentric wheel is installed on the right end of the transverse transmission shaft, and is connected with the transverse transmission shaft through a flat key, and a slidable hinge is provided outside the adjustable eccentric wheel for adjusting the position of the adjustable eccentric wheel. The eccentric distance, and the sliding hinge and the adjustable eccentric wheel are connected by locking screws; one end of the drive link is connected to the adjustable eccentric wheel through a sliding hinge, and the other end is connected to the slider assembly Connected by hinges; the slider assembly and the Ω-shaped guide rail are connected through linear bearings, the Ω-shaped guide rail is fixedly installed on the slider support at the bottom of the top bracket, and anti- hit the block.

所述的横向振动链用于将左横向驱动机构与右横向驱动机构产生的横向直线往复振动传递给外筛框,包括第一横向连杆、第二横向连杆、第三横向连杆和横向耳座。其中,所述的第一横向连杆的底部通过螺钉固定安装在左横向驱动机构或右横向驱动机构的滑块组件上,第一横向连杆的顶部与第二横向连杆通过第一横向转动副相连接;所述的第二横向连杆与第三横向连杆通过第二横向转动副相连接;所述的第三横向连杆与横向耳座通过第三横向转动副相连接;所述的横向耳座通过螺钉固定安装在外筛框上;所述的第一横向转动副、第二横向转动副、第三横向转动副的轴线相互平行。所述的横向振动链为一种PRRR结构的串联机构,四条结构完全相同且轴线相互平行的横向振动链对称布置在外筛框与支撑架之间,不仅提高了横向激振装置的刚度和结构强度,还限定了外筛框绕平行于筛体宽度方向的水平轴的转动和绕垂直轴的转动。The transverse vibration chain is used to transmit the transverse linear reciprocating vibration generated by the left transverse drive mechanism and the right transverse drive mechanism to the outer screen frame, including the first transverse link, the second transverse link, the third transverse link and the transverse ear socket. Wherein, the bottom of the first transverse link is fixedly mounted on the slider assembly of the left transverse drive mechanism or the right transverse drive mechanism by screws, and the top of the first transverse link and the second transverse link are rotated through the first transverse The pair is connected; the second transverse link is connected with the third transverse link through the second transverse rotation pair; the third transverse link is connected with the transverse ear seat through the third transverse rotation pair; The transverse lugs are fixed on the outer screen frame by screws; the axes of the first transverse rotation pair, the second transverse rotation pair and the third transverse rotation pair are parallel to each other. The transverse vibration chain is a series mechanism of PRRR structure. Four transverse vibration chains with the same structure and parallel axes are symmetrically arranged between the outer screen frame and the support frame, which not only improves the rigidity and structural strength of the transverse vibration excitation device , It also defines the rotation of the outer screen frame around the horizontal axis parallel to the width direction of the screen body and the rotation around the vertical axis.

所述的辅助限位链包括双耳底座、限位链和顶连板,所述的双耳底座通过螺钉固定安装在外筛框的连接梁上;所述的限位链有两组,且对称布置在双耳底座和顶连板之间;所述的顶连板与顶支架的辅支梁相固连。The auxiliary limiting chain includes a double ear base, a limiting chain and a top connecting plate, and the double ear base is fixed and installed on the connecting beam of the outer screen frame by screws; the limiting chain has two groups and is symmetrical It is arranged between the double ear base and the top connecting plate; the above connecting plate is fixedly connected with the auxiliary support beam of the top bracket.

所述的限位链包括第一限位连杆、第二限位连杆和限位耳座。其中,所述的第一限位连杆的底部与双耳底座通过第一限位转动副相连接,第一限位连杆的顶部与第二限位连杆通过第二限位转动副相连接;所述的第二限位连杆与限位耳座通过第三限位转动副相连接;所述的限位耳座通过螺钉与顶连板相连接;所述的第一限位转动副、第二限位转动副、第三限位转动副的轴线相互平行。所述的限位链是一种RRR结构的串联机构,四条结构完全相同且轴线相互平行的限位链对称布置在外筛框与顶支架之间,限定了外筛框绕平行于筛体长度方向的水平轴的转动和绕垂直轴的转动及纵向移动,还有助于提高了筛体运动的稳定性。The limit chain includes a first limit link, a second limit link and a limit lug. Wherein, the bottom of the first limit connecting rod is connected with the double ear base through the first limit rotating pair, and the top of the first limit connecting rod is connected with the second limit connecting rod through the second limit rotating pair. connection; the second limit connecting rod is connected with the limit ear seat through the third limit rotation pair; the limit limit ear seat is connected with the top connecting plate through screws; the first limit rotation The axes of the pair, the second limiting rotating pair and the third limiting rotating pair are parallel to each other. The limit chain is a series mechanism of RRR structure. Four limit chains with the same structure and parallel axes are symmetrically arranged between the outer screen frame and the top bracket, and limit the outer screen frame to be parallel to the length direction of the screen body. The rotation of the horizontal axis, the rotation around the vertical axis and the longitudinal movement also help to improve the stability of the screen body movement.

所述的回转激振装置包括回转驱动电机、激振凸轮、凸轮传动轴。其中,所述的回转驱动电机固定安装在内筛框的底面上,回转驱动电机与凸轮传动轴通过联轴器相连接,为激振凸轮提供回转激振的动力;所述的凸轮传动轴通过两个回转轴承座安装在内筛框的底面上;所述的激振凸轮有两个,且对称布置在凸轮传动轴的两端,所述的激振凸轮的外缘面与筛网架底部的振动传递梁在复位弹簧的作用下始终保持接触。The rotary vibration excitation device includes a rotary drive motor, a vibration excitation cam, and a cam transmission shaft. Wherein, the rotary drive motor is fixedly installed on the bottom surface of the inner screen frame, and the rotary drive motor is connected with the cam drive shaft through a coupling to provide the power for the rotary excitation of the vibration cam; the cam drive shaft passes through Two slewing bearing seats are installed on the bottom surface of the inner screen frame; there are two excitation cams, which are symmetrically arranged at both ends of the cam transmission shaft, and the outer edge surface of the excitation cam is in contact with the bottom of the screen frame. The vibration transmission beam is always kept in contact under the action of the return spring.

所述角度锁紧器包括外套杆、内滑杆和调节螺栓,用于限定内筛框的后定位轴在外筛框的长腰形孔内的位置,进而限定内筛框的倾角。其中,所述的外套杆的一端与内筛框的后定位轴通过螺钉相连接,其另一端设有U形槽;所述的内滑杆的一端置于外套杆的U形槽内,且与外套杆通过调节螺栓相连接,内滑杆的另一端与外筛框通过铰链相连接。The angle locker includes an outer sleeve rod, an inner sliding rod and an adjusting bolt, which are used to limit the position of the rear positioning axis of the inner screen frame in the oblong hole of the outer screen frame, thereby limiting the inclination angle of the inner screen frame. Wherein, one end of the outer outer rod is connected with the rear positioning shaft of the inner screen frame by a screw, and the other end is provided with a U-shaped groove; one end of the inner sliding rod is placed in the U-shaped groove of the outer outer rod, and It is connected with the outer rod through adjusting bolts, and the other end of the inner sliding rod is connected with the outer screen frame through hinges.

从机构学的角度看,本实用新型的横向振动链、辅助限位链将外筛框与支撑架并联连接在一起,构成一个结构为2{-P‖R‖R‖R-}+2{-R‖R‖R-}的两平移两自由度并联机构,符号P表示移动副,符号R表示转动副,符号‖表示轴线平行;而内筛框与筛网架之间构成一个转动副。因而,本实用新型可以看成一个结构为{2P‖R‖R‖R-2R‖R‖R-}-R的混联机构,机构类型可简记为2{PRRR-RRR}-R。本实用新型的2{PRRR-RRR}-R混联机构具有两平移一转动共三个运动自由度,其中两个平移运动分别为沿着筛体长度方向和垂直方向的运动,一个转动为绕着平行于筛体长度方向的水平轴的转动。From a mechanical point of view, the lateral vibration chain and the auxiliary limit chain of the utility model connect the outer screen frame and the support frame in parallel to form a structure of 2{-P‖R‖R‖R-}+2{ -R‖R‖R‖R-} two-translation two-degree-of-freedom parallel mechanism, the symbol P represents the moving pair, the symbol R represents the rotating pair, and the symbol ‖ represents the parallel axis; and a rotating pair is formed between the inner screen frame and the screen frame. Therefore, the utility model can be regarded as a hybrid mechanism with a structure of {2P∥R‖R‖R-2R‖R‖R-}-R, and the mechanism type can be abbreviated as 2{PRRR-RRR}-R. The 2{PRRR-RRR}-R hybrid mechanism of the utility model has three degrees of freedom in total of two translations and one rotation, in which two translations are movements along the length direction and the vertical direction of the screen body, and one rotation is the movement around the screen body. Rotation along a horizontal axis parallel to the length of the screen body.

使用时,可根据实际情况选择物料筛分所需要的振动自由度、振幅、筛面倾角和频率等振动参数。筛面倾角的调节主要通过调节角度锁紧器中内滑杆在外套杆的U形槽内的相对位置,然后将调节螺栓拧紧即可。筛网的横向振动参数调节由横向激振装置实现,通过调节横向驱动电机的转速可以调节筛网的横向振动的频率,通过调节左横向驱动机构、右横向驱动机构中可调偏心轮的偏心距可调节横向振动的振幅。调节垂向激振装置的振动电机的转速及偏心块的夹角,可以实现筛网的垂向振动的振幅和频率的调节。When in use, the vibration parameters such as the degree of freedom of vibration, amplitude, screen surface inclination and frequency required for material screening can be selected according to the actual situation. The adjustment of the inclination angle of the screen surface is mainly by adjusting the relative position of the inner sliding rod in the angle locker in the U-shaped groove of the outer rod, and then tightening the adjusting bolt. The adjustment of the lateral vibration parameters of the screen is realized by the lateral excitation device. By adjusting the speed of the lateral drive motor, the frequency of the lateral vibration of the screen can be adjusted. By adjusting the eccentricity of the adjustable eccentric wheels in the left and right lateral drive mechanisms The amplitude of the lateral vibration can be adjusted. The amplitude and frequency of the vertical vibration of the screen can be adjusted by adjusting the rotational speed of the vibration motor of the vertical vibration excitation device and the included angle of the eccentric block.

本实用新型的有益效果是,与现有的技术相比,本实用新型最多能实现空间两个移动一个转动共三个自由度的振动,且各振动方向的振幅、频率以及筛面倾角和振动自由度等参数均可独立调节,互不干涉,各方向的运动完全解耦,能克服现有振动筛的技术缺陷。筛网沿着其长度方向和垂直方向的振动有利于物料的有效分层、透筛和输送,筛网绕平行于其长度方向的水平轴的转动更有利于物料在筛面的分散、分层,使得筛面物料颗粒获得更多接触筛网的机会。筛网两平移一转动三自由度的振动可大大提高物料的筛分效率和单位时间的处理量,在处理量稳定的条件下有利于减小筛分设备的体积,还具有结构紧凑、工作稳定可靠、设备成本与运行功耗低和控制简单等优点。The beneficial effect of the utility model is that, compared with the existing technology, the utility model can realize the vibration of two degrees of freedom in space, two movements and one rotation at most, and the amplitude, frequency, screen surface inclination and vibration of each vibration direction Parameters such as the degree of freedom can be adjusted independently without interfering with each other, and the movement in each direction is completely decoupled, which can overcome the technical defects of the existing vibrating screen. The vibration of the screen along its length and vertical direction is conducive to the effective stratification, screening and transportation of materials, and the rotation of the screen around the horizontal axis parallel to its length is more conducive to the dispersion and stratification of materials on the screen surface , so that the sieve surface material particles get more opportunities to contact the screen. The three-degree-of-freedom vibration of the screen with two translations and one rotation can greatly improve the screening efficiency of materials and the processing capacity per unit time. Under the condition of stable processing capacity, it is beneficial to reduce the size of the screening equipment. It also has compact structure and stable operation. Reliable, low equipment cost, low operating power consumption, and simple control.

附图说明Description of drawings

图1为本实用新型的总体结构示意图;Fig. 1 is the overall structural representation of the utility model;

图2为本实用新型的横向激振装置的结构示意图;Fig. 2 is a structural schematic diagram of the lateral vibration device of the present invention;

图3为本实用新型的右横向驱动机构和横向振动链的结构示意图;Fig. 3 is the structure diagram of the right lateral drive mechanism and the lateral vibration chain of the utility model;

图4为本实用新型的筛体的总体结构示意图;Fig. 4 is the general structure schematic diagram of the sieve body of the present utility model;

图5为本实用新型的外筛框、内筛框和筛网架之间的装配关系示意图;Fig. 5 is a schematic diagram of the assembly relationship between the outer screen frame, the inner screen frame and the screen frame of the present utility model;

图6为本实用新型的回转激振装置的结构示意图;Fig. 6 is a structural schematic diagram of the rotary vibration excitation device of the present invention;

图7为本实用新型的角度锁紧器的结构示意图;Fig. 7 is the structural schematic diagram of the angle locking device of the present utility model;

图8为本实用新型的角度锁紧器的外套杆的结构示意图;Figure 8 is a schematic structural view of the outer rod of the angle locker of the present invention;

图9为本实用新型的辅助限位链的结构示意图。Fig. 9 is a schematic structural view of the auxiliary spacer chain of the present invention.

具体实施方式Detailed ways

为了使本实用新型所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments and illustrations.

如图1、图2和图3所示,一种两平移一转动三自由度混联振动筛,包括支撑架1、横向激振装置2、筛体3、回转激振装置4、垂向激振装置5、辅助限位链6、弹簧7、吊环螺栓8和料斗9。其中,所述的支撑架1包括底支架11、顶支架12,所述的顶支架12位于底支架11的上方且与底支架11通过螺钉相固连。在底支架11的三个侧面上设有用于支撑筛下物料箱的料箱架111,在顶支架12的顶部设有主支梁121和辅支梁122,在顶支架12的底部设有方形连接板123,在方形连接板123上设有两个对称布置的滑块支座124;所述的横向激振装置2用于使筛体3产生X向往复振动,其底部固定安装在顶支架12的方形连接板123上,其顶部与筛体3通过螺钉相连接;所述的吊环螺栓8安装在顶支架12的主支梁121上,所述的弹簧7的上端勾挂在吊环螺栓8下端的吊环上,弹簧7的下端勾挂在筛体3上;所述的回转激振装置4安装在筛体3的底部一侧,用于使筛体3产生绕X轴的往复摆动;所述的垂向激振装置5由两台相同的振动电机组成,两台振动电机的轴线相互平行,且对称安装在筛体3的顶部,两台振动电机同步反向转动时可使筛体3产生Z向的往复振动;所述的辅助限位链6有两组,用于限定筛体3的运动自由度,同时增强筛体3的运动稳定性。辅助限位链6的顶部安装在顶支架12的辅支梁122上,辅助限位链6的底部与筛体3通过螺钉相连接;所述的料斗9固定安装在顶支架12上。As shown in Fig. 1, Fig. 2 and Fig. 3, a two-translation-rotation three-degree-of-freedom hybrid vibrating screen includes a support frame 1, a transverse excitation device 2, a screen body 3, a rotary excitation device 4, a vertical excitation Vibration device 5, auxiliary limit chain 6, spring 7, eyebolt 8 and hopper 9. Wherein, the support frame 1 includes a bottom bracket 11 and a top bracket 12, and the top bracket 12 is located above the bottom bracket 11 and is fixedly connected with the bottom bracket 11 by screws. On the three sides of the bottom bracket 11, there are material box racks 111 for supporting the material box under the screen, a main beam 121 and an auxiliary beam 122 are arranged on the top of the top bracket 12, and a square frame is arranged at the bottom of the top bracket 12 The connecting plate 123 is provided with two symmetrically arranged slider supports 124 on the square connecting plate 123; the horizontal vibration excitation device 2 is used to make the screen body 3 generate X-direction reciprocating vibration, and its bottom is fixedly installed on the top bracket 12 on the square connecting plate 123, the top of which is connected to the screen body 3 by screws; the eyebolt 8 is installed on the main beam 121 of the top bracket 12, and the upper end of the spring 7 is hooked on the eyebolt 8 On the suspension ring at the lower end, the lower end of the spring 7 is hooked on the sieve body 3; the rotary vibration excitation device 4 is installed on the bottom side of the sieve body 3, and is used to make the sieve body 3 reciprocate around the X axis; The vertical vibrating device 5 described above is composed of two identical vibrating motors. The axes of the two vibrating motors are parallel to each other, and they are symmetrically installed on the top of the screen body 3. When the two vibrating motors rotate synchronously and reversely, the screen body 3 Generate Z-direction reciprocating vibration; the auxiliary limit chain 6 has two groups, which are used to limit the freedom of movement of the sieve body 3 and enhance the movement stability of the sieve body 3 at the same time. The top of the auxiliary limit chain 6 is installed on the auxiliary beam 122 of the top bracket 12, and the bottom of the auxiliary limit chain 6 is connected with the screen body 3 by screws; the hopper 9 is fixedly installed on the top bracket 12.

如图1、图4、图5和图6所示,所述的筛体3包括外筛框31、内筛框32、筛网架33、筛网34、角度锁紧器35、连接梁36、支撑梁37和吊耳38。其中,在外筛框31的前端设有水平方向的短腰形孔311,在外筛框31的后端设有垂直方向的长腰形孔312;所述的内筛框32置于外筛框31内,在内筛框32的中部设有加强横梁321,在内筛框32的左右两侧设有四个呈对称布置的弹簧固定座322,内筛框32的前端设有前定位轴323,且前定位轴323与内筛框32通过螺纹相连接,内筛框32的后端设有后定位轴324,所述的前定位轴323位于外筛框31的短腰形孔311内且通过锁紧螺钉固定在外筛框31上,所述的后定位轴324位于外筛框31的长腰形孔312内且与外筛框31通过角度锁紧器35相连接;所述的筛网架33位于内筛框32的正上方,在筛网架33的底部一侧设有两根振动传递梁331,在筛网架33的中部设有中转轴332,且所述的中转轴332的两端与内筛框32通过铰链相连接,所述的振动传递梁331的一端与中转轴332通过焊接的方式相固连,所述的筛网架33两侧边与内筛框32通过四根复位弹簧39相连接;所述的筛网34安装在筛网架33上;所述的连接梁36位于外筛框31的顶部中间位置,用于安装垂向激振装置5和辅助限位链6,且所述的连接梁36与外筛框31通过螺钉相连接;所述的支撑梁37位于外筛框31的前端顶部,且与外筛框31通过焊接的方式相固连;所述的吊耳38位于外筛框31的两侧的顶面且与外筛框31固连。As shown in Figure 1, Figure 4, Figure 5 and Figure 6, the screen body 3 includes an outer screen frame 31, an inner screen frame 32, a screen frame 33, a screen 34, an angle locker 35, and a connecting beam 36 , supporting beam 37 and lifting lug 38. Wherein, the front end of the outer screen frame 31 is provided with a short waist-shaped hole 311 in the horizontal direction, and the rear end of the outer screen frame 31 is provided with a long waist-shaped hole 312 in the vertical direction; the inner screen frame 32 is placed in the outer screen frame 31 Inside, a reinforcing crossbeam 321 is provided in the middle of the inner screen frame 32, four symmetrically arranged spring fixing seats 322 are provided on the left and right sides of the inner screen frame 32, and a front positioning shaft 323 is provided at the front end of the inner screen frame 32, And the front positioning shaft 323 is connected with the inner screen frame 32 by threads, the rear end of the inner screen frame 32 is provided with a rear positioning shaft 324, and the front positioning shaft 323 is located in the short waist-shaped hole 311 of the outer screen frame 31 and passes through The locking screw is fixed on the outer screen frame 31, and the rear positioning shaft 324 is located in the oblong hole 312 of the outer screen frame 31 and connected with the outer screen frame 31 through an angle locker 35; the screen frame 33 is located directly above the inner screen frame 32, two vibration transmission beams 331 are provided on the bottom side of the screen frame 33, and a transfer shaft 332 is provided in the middle of the screen frame 33, and the two transfer shafts 332 One end of the vibration transmission beam 331 is connected with the inner screen frame 32 through a hinge, and one end of the vibration transmission beam 331 is fixedly connected with the intermediate shaft 332 by welding, and the two sides of the screen frame 33 are connected with the inner screen frame 32 through four The return spring 39 is connected; the screen 34 is installed on the screen frame 33; the connecting beam 36 is located at the top middle position of the outer screen frame 31, and is used for installing the vertical vibration device 5 and the auxiliary limit chain 6, and the connecting beam 36 is connected with the outer screen frame 31 by screws; the support beam 37 is located at the top of the front end of the outer screen frame 31, and is fixedly connected with the outer screen frame 31 by welding; the The lifting lugs 38 are located on the top surfaces of both sides of the outer screen frame 31 and are fixedly connected with the outer screen frame 31.

如图1、图2和图3所示,所述的横向激振装置2包括横向驱动电机21、换向器22、左横向驱动机构23、右横向驱动机构24、横向传动轴27和横向振动链28。其中,所述的横向驱动电机21通过联轴器与换向器22相连接,为左横向驱动机构23和右横向驱动机构24提供横向振动动力;所述的横向振动链28有两组,且对称布置在顶支架12的方形连接板123上;所述的换向器22左侧的输出轴通过左横向驱动机构23与横向振动链28相连接,换向器22右侧的输出轴通过万向联轴器25与横向传动轴27相连接;所述的横向传动轴27通过两个横向轴承座26安装在方形连接板123上,横向传动轴27的右端通过右横向驱动机构24与横向振动链28相连接。As shown in Fig. 1, Fig. 2 and Fig. 3, described transverse vibrating device 2 comprises transverse driving motor 21, commutator 22, left transverse driving mechanism 23, right transverse driving mechanism 24, transverse transmission shaft 27 and transverse vibration Chain 28. Wherein, the described transverse driving motor 21 is connected with the commutator 22 through a shaft coupling, and provides transverse vibration power for the left transverse driving mechanism 23 and the right transverse driving mechanism 24; the described transverse vibrating chain 28 has two groups, and Symmetrically arranged on the square connecting plate 123 of the top bracket 12; the output shaft on the left side of the commutator 22 is connected with the transverse vibration chain 28 through the left lateral drive mechanism 23, and the output shaft on the right side of the commutator 22 is passed through the ten thousand The coupling 25 is connected with the transverse transmission shaft 27; the transverse transmission shaft 27 is installed on the square connecting plate 123 through two transverse bearing seats 26, and the right end of the transverse transmission shaft 27 is connected to the transverse vibration by the right transverse drive mechanism 24. Chains 28 are connected.

如图1、图2和图3所示,所述的左横向驱动机构23与右横向驱动机构24结构完全相同,且对称布置在顶支架12的方形连接板123上。所述的右横向驱动机构24包括可调偏心轮241、驱动连杆242、滑块组件243和Ω形导轨244。其中,所述的可调偏心轮241安装在横向传动轴27的右端,且与横向传动轴27通过平键相连接,在可调偏心轮241的外侧设有可滑移铰链2411,用于调节可调偏心轮241的偏心距,且可滑移铰链2411与可调偏心轮241之间通过锁紧螺钉相连接;所述的驱动连杆242的一端与可调偏心轮241通过可滑移铰链2411相连接,其另一端与滑块组件243通过铰链相连接;所述的滑块组件243与Ω形导轨244通过直线轴承相连接,所述的Ω形导轨244固定安装在顶支架12底部的滑块支座124上,在Ω形导轨244的两端设有防撞块2441。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the left lateral drive mechanism 23 and the right lateral drive mechanism 24 have the same structure, and are arranged symmetrically on the square connecting plate 123 of the top bracket 12 . The right transverse driving mechanism 24 includes an adjustable eccentric wheel 241 , a driving link 242 , a slider assembly 243 and an Ω-shaped guide rail 244 . Wherein, the adjustable eccentric wheel 241 is installed on the right end of the transverse transmission shaft 27, and is connected with the transverse transmission shaft 27 through a flat key, and a slidable hinge 2411 is provided outside the adjustable eccentric wheel 241 for adjusting The eccentricity of the adjustable eccentric wheel 241, and the sliding hinge 2411 is connected with the adjustable eccentric wheel 241 by locking screws; one end of the drive link 242 is connected to the adjustable eccentric wheel 241 through the sliding hinge 2411, the other end of which is connected to the slider assembly 243 through a hinge; the slider assembly 243 is connected to the Ω-shaped guide rail 244 through a linear bearing, and the Ω-shaped guide rail 244 is fixedly installed on the bottom of the top bracket 12 On the slider support 124 , anti-collision blocks 2441 are provided at both ends of the Ω-shaped guide rail 244 .

如图1、图2和图3所示,所述的横向振动链28用于将左横向驱动机构23与右横向驱动机构24产生的X向直线往复振动传递给外筛框31,包括第一横向连杆281、第二横向连杆282、第三横向连杆283和横向耳座284。其中,所述的第一横向连杆281的底部通过螺钉固定安装在左横向驱动机构23或右横向驱动机构24的滑块组件243上,第一横向连杆281的顶部与第二横向连杆282通过第一横向转动副285相连接;所述的第二横向连杆282与第三横向连杆283通过第二横向转动副286相连接;所述的第三横向连杆283与横向耳座284通过第三横向转动副287相连接;所述的横向耳座284通过螺钉固定安装在外筛框31上;所述的第一横向转动副285、第二横向转动副286、第三横向转动副287的轴线相互平行。所述的横向振动链28为一种PRRR结构的串联机构,四条结构完全相同且轴线相互平行的横向振动链28对称布置在外筛框31与支撑架1之间,不仅提高了横向激振装置2的刚度和结构强度,还限定了外筛框31的绕Y轴和Z轴的转动。As shown in Fig. 1, Fig. 2 and Fig. 3, the described transverse vibration chain 28 is used to transmit the X-direction linear reciprocating vibration produced by the left transverse drive mechanism 23 and the right transverse drive mechanism 24 to the outer screen frame 31, including the first The transverse link 281 , the second transverse link 282 , the third transverse link 283 and the transverse lug 284 . Wherein, the bottom of the first transverse link 281 is fixedly mounted on the slider assembly 243 of the left transverse drive mechanism 23 or the right transverse drive mechanism 24 by screws, and the top of the first transverse link 281 is connected with the second transverse link. 282 is connected through the first transverse rotation pair 285; the second transverse link 282 is connected with the third transverse link 283 through the second transverse turn pair 286; the third transverse link 283 is connected with the transverse lug 284 is connected by the third lateral rotation pair 287; the lateral ear seat 284 is fixedly installed on the outer screen frame 31 by screws; the first lateral rotation pair 285, the second lateral rotation pair 286, the third lateral rotation pair The axes of 287 are parallel to each other. The transverse vibrating chain 28 is a series mechanism of PRRR structure. Four transverse vibrating chains 28 with the same structure and parallel axes are arranged symmetrically between the outer screen frame 31 and the support frame 1, which not only improves the performance of the transverse vibrating device 2 The rigidity and structural strength of the outer screen frame 31 also limit the rotation around the Y-axis and the Z-axis.

如图1和图9所示,所述的辅助限位链6包括双耳底座61、限位链62和顶连板63,所述的双耳底座61通过螺钉固定安装在外筛框31的连接梁36上;所述的限位链62有两组,且对称布置在双耳底座61和顶连板63之间;所述的顶连板63与顶支架12的辅支梁122相固连。As shown in Fig. 1 and Fig. 9, the auxiliary limit chain 6 includes a two-ear base 61, a limit chain 62 and a top connecting plate 63, and the two-ear base 61 is fixed and installed on the connection of the outer screen frame 31 by screws. On the beam 36; the limit chain 62 has two groups, and is symmetrically arranged between the double ear base 61 and the top connecting plate 63; the above connecting plate 63 is fixedly connected with the auxiliary beam 122 of the top bracket 12 .

如图1和图9所示,所述的限位链62包括第一限位连杆621、第二限位连杆622和限位耳座623。其中,所述的第一限位连杆621的底部与双耳底座61通过第一限位转动副624相连接,第一限位连杆621的顶部与第二限位连杆622通过第二限位转动副625相连接;所述的第二限位连杆622与限位耳座623通过第三限位转动副626相连接;所述的限位耳座623通过螺钉与顶连板63相连接;所述的第一限位转动副624、第二限位转动副625、第三限位转动副626的轴线相互平行。所述的限位链62是一种RRR结构的串联机构,四条结构完全相同且轴线相互平行的限位链62对称布置在外筛框31与支撑架的顶支架12之间,限定了外筛框31绕X轴和Z轴的转动以及沿着Y轴方向的移动,使外筛框31仅具有沿X轴、Z轴的移动共两个运动自由度。此外,对称布置的四条限位链62还有助于提高了筛体3运动的稳定性。As shown in FIGS. 1 and 9 , the limiting chain 62 includes a first limiting link 621 , a second limiting link 622 and a limiting ear seat 623 . Wherein, the bottom of the first limit connecting rod 621 is connected with the double ear base 61 through the first limit rotating pair 624, and the top of the first limit connecting rod 621 is connected with the second limit connecting rod 622 through the second limit connecting rod 622. The limit rotation pair 625 is connected; the second limit connecting rod 622 is connected with the limit ear seat 623 through the third limit rotation pair 626; the limit limit ear seat 623 is connected to the top connecting plate 63 through screws connected; the axes of the first limit rotation pair 624, the second limit rotation pair 625, and the third limit rotation pair 626 are parallel to each other. The limit chain 62 is a series mechanism of RRR structure. Four limit chains 62 with the same structure and parallel axes are symmetrically arranged between the outer screen frame 31 and the top bracket 12 of the support frame, defining the outer screen frame. The rotation of 31 around the X-axis and the Z-axis and the movement along the Y-axis make the outer screen frame 31 only have two degrees of freedom of movement along the X-axis and the Z-axis. In addition, the four limiting chains 62 arranged symmetrically also help to improve the stability of the movement of the screen body 3 .

如图1、图5和图6所示,所述的回转激振装置4包括回转驱动电机41、激振凸轮42、凸轮传动轴43。其中,所述的回转驱动电机41固定安装在内筛框32的底面上,回转驱动电机41与凸轮传动轴43通过联轴器相连接,为激振凸轮42提供回转激振的动力;所述的凸轮传动轴43通过两个回转轴承座44安装在内筛框32的底面上;所述的激振凸轮42有两个,且对称布置在凸轮传动轴43的两端,所述的激振凸轮42的外缘面与筛网架33底部的振动传递梁331在复位弹簧39的作用下始终保持接触。As shown in FIG. 1 , FIG. 5 and FIG. 6 , the rotary vibration excitation device 4 includes a rotary drive motor 41 , a vibration excitation cam 42 , and a cam transmission shaft 43 . Wherein, the rotary drive motor 41 is fixedly installed on the bottom surface of the inner screen frame 32, and the rotary drive motor 41 is connected with the cam drive shaft 43 through a shaft coupling to provide the rotary excitation power for the excitation cam 42; The cam transmission shaft 43 is mounted on the bottom surface of the inner screen frame 32 through two slewing bearing seats 44; the vibration excitation cam 42 has two, and is symmetrically arranged at both ends of the cam transmission shaft 43, and the vibration excitation The outer edge surface of the cam 42 is always in contact with the vibration transmission beam 331 at the bottom of the screen frame 33 under the action of the return spring 39 .

如图1、图4、图5、图7和图8所示,所述角度锁紧器35包括外套杆351、内滑杆352和调节螺栓353,用于限定内筛框32的后定位轴324在外筛框31的长腰形孔312内的位置,进而限定内筛框32的倾角。其中,所述的外套杆351的一端与内筛框32的后定位轴324通过螺钉相连接,其另一端设有U形槽3511;所述的内滑杆352的一端置于外套杆351的U形槽3511内,且与外套杆351通过调节螺栓353相连接,内滑杆352的另一端与外筛框31通过铰链相连接。As shown in Fig. 1, Fig. 4, Fig. 5, Fig. 7 and Fig. 8, the angle locker 35 includes an outer rod 351, an inner sliding rod 352 and an adjusting bolt 353, which are used to define the rear positioning axis of the inner screen frame 32 324 in the oblong hole 312 of the outer screen frame 31, thereby defining the inclination angle of the inner screen frame 32. Wherein, one end of the outer cover rod 351 is connected with the rear positioning shaft 324 of the inner screen frame 32 by screws, and the other end is provided with a U-shaped groove 3511; The U-shaped groove 3511 is connected with the outer rod 351 through an adjusting bolt 353, and the other end of the inner sliding rod 352 is connected with the outer screen frame 31 through a hinge.

从机构学的角度看,本实用新型的横向振动链28、辅助限位链6将外筛框31与支撑架1并联连接在一起,构成一个结构为2{-P‖R‖R‖R-}+2{-R‖R‖R-}的可沿着X向、Z向平移的两自由度并联机构,符号P表示移动副,符号R表示转动副,符号‖表示轴线平行;而内筛框32与筛网架33之间构成一个转动副。因而,本实用新型可以看成一个结构为{2P‖R‖R‖R-2R‖R‖R-}-R的混联机构,机构类型可简记为2{PRRR-RRR}-R。本实用新型的2{PRRR-RRR}-R混联机构具有两平移一转动共三个运动自由度,其中两个平移运动分别为沿着X向、Z向的运动,一个转动为绕着X轴的转动。From a mechanical point of view, the lateral vibration chain 28 and the auxiliary limit chain 6 of the present invention connect the outer screen frame 31 and the support frame 1 in parallel to form a structure of 2{-P‖R‖R‖R- }+2{-R‖R‖R-} is a two-degree-of-freedom parallel mechanism that can translate along the X and Z directions. The symbol P represents the moving pair, the symbol R represents the rotating pair, and the symbol ‖ represents the axis parallel; and the inner screen A rotary pair is formed between the frame 32 and the screen frame 33 . Therefore, the utility model can be regarded as a hybrid mechanism with a structure of {2P∥R‖R‖R-2R‖R‖R-}-R, and the mechanism type can be abbreviated as 2{PRRR-RRR}-R. The 2{PRRR-RRR}-R hybrid mechanism of the present invention has two degrees of freedom in translation and one rotation, in which two translational movements are along the X direction and Z direction respectively, and one rotation is around the X direction. shaft rotation.

使用时,可根据实际情况选择物料筛分所需要的振动自由度、振幅、筛面倾角和频率等振动参数。筛面倾角的调节主要通过调节角度锁紧器35中内滑杆352在外套杆351的U形槽3511内的相对位置,然后将调节螺栓353拧紧即可。筛网34的X向振动参数调节由横向激振装置2实现,通过调节横向驱动电机21的转速可以调节筛网34的X向振动的频率,通过调节左横向驱动机构23、右横向驱动机构24中可调偏心轮241的偏心距可调节X向振动的振幅。调节垂向激振装置5的振动电机的转速及偏心块的夹角,可以实现筛网34的Z垂向振动的振幅和频率的调节。When in use, the vibration parameters such as the degree of freedom of vibration, amplitude, screen surface inclination and frequency required for material screening can be selected according to the actual situation. The adjustment of the inclination angle of the screen surface is mainly by adjusting the relative position of the inner sliding rod 352 in the angle locker 35 in the U-shaped groove 3511 of the outer rod 351, and then tightening the adjusting bolt 353. The X-direction vibration parameter adjustment of the screen cloth 34 is realized by the transverse vibration device 2. The frequency of the X-direction vibration of the screen cloth 34 can be adjusted by adjusting the rotating speed of the transverse drive motor 21. By adjusting the left transverse drive mechanism 23 and the right transverse drive mechanism 24 The eccentricity of the middle adjustable eccentric wheel 241 can adjust the amplitude of the X-direction vibration. Adjusting the rotation speed of the vibrating motor of the vertical vibrating device 5 and the included angle of the eccentric block can realize the adjustment of the amplitude and frequency of Z vertical vibration of the screen 34 .

以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入本实用新型要求保护的范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of protection claimed by the utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (3)

1.一种两平移一转动三自由度混联振动筛,包括支撑架、筛体、弹簧、吊环螺栓、料斗,其特征在于:还包括横向激振装置、回转激振装置、垂向激振装置和辅助限位链,所述的支撑架包括底支架、顶支架,所述的顶支架位于底支架的上方且与底支架通过螺钉相固连,在底支架上设有料箱架,在顶支架的顶部设有主支梁和辅支梁,在顶支架的底部设有方形连接板,在方形连接板上设有两个对称布置的滑块支座;所述的横向激振装置的底部固定安装在顶支架的方形连接板上,其顶部与筛体通过螺钉相连接;所述的吊环螺栓安装在顶支架的主支梁上,所述的弹簧的上端勾挂在吊环螺栓下端的吊环上,弹簧的下端勾挂在筛体上;所述的回转激振装置安装在筛体的底部一侧;所述的垂向激振装置安装在筛体的顶部,由两台轴线相互平行的振动电机组成;所述的辅助限位链有两组,其顶部安装在顶支架的辅支梁上,其底部与筛体通过螺钉相连接;所述的料斗固定安装在顶支架上;1. A two-translation-rotation three-degree-of-freedom hybrid vibrating screen, including a support frame, a screen body, a spring, an eyebolt, and a hopper, is characterized in that: it also includes a horizontal vibration excitation device, a rotary vibration excitation device, and a vertical vibration excitation device. device and auxiliary limit chain, the support frame includes a bottom bracket and a top bracket, the top bracket is located above the bottom bracket and is fixedly connected with the bottom bracket by screws, a material box frame is arranged on the bottom bracket, and a top bracket is installed on the top bracket. The top of the bracket is provided with a main support beam and an auxiliary support beam, a square connection plate is provided at the bottom of the top support, and two symmetrically arranged slider supports are arranged on the square connection plate; the bottom of the horizontal vibration device is fixedly installed On the square connecting plate of the top bracket, its top is connected with the screen body by screws; the eyebolt is installed on the main beam of the top bracket, and the upper end of the spring is hooked on the ring at the lower end of the eyebolt. The lower end of the spring is hooked on the screen body; the rotary vibration excitation device is installed on the bottom side of the screen body; the vertical vibration excitation device is installed on the top of the screen body, and two vibration motors whose axes are parallel to each other It consists of two sets of auxiliary limit chains, the top of which is installed on the auxiliary support beam of the top bracket, and the bottom of which is connected with the screen body through screws; the hopper is fixedly installed on the top bracket; 所述的筛体包括外筛框、内筛框、筛网架、筛网、角度锁紧器、连接梁、支撑梁和吊耳,在所述的外筛框的前端设有水平方向的短腰形孔,在外筛框的后端设有垂直方向的长腰形孔,在外筛框顶部的中间位置与前端分别设有连接梁和支撑梁;所述的内筛框置于外筛框内,在内筛框的中部设有加强横梁,在内筛框的左右两侧设有四个呈对称布置的弹簧固定座,内筛框的前后两端分别设有前定位轴和后定位轴,所述的前定位轴位于外筛框的短腰形孔内且通过锁紧螺钉固定在外筛框上,所述的后定位轴位于外筛框的长腰形孔内且与外筛框通过角度锁紧器相连接;所述的筛网架位于内筛框的正上方,在筛网架的底部一侧设有两根振动传递梁,在筛网架的中部设有中转轴,且所述的中转轴的两端与内筛框通过铰链相连接,所述的筛网架两侧边与内筛框通过四根复位弹簧相连接;所述的筛网安装在筛网架上;所述的吊耳位于外筛框的两侧的顶面且与外筛框固连;The screen body includes an outer screen frame, an inner screen frame, a screen frame, a screen mesh, an angle locker, a connecting beam, a supporting beam and lifting lugs, and a horizontal short Waist-shaped hole, a vertical long waist-shaped hole is provided at the rear end of the outer screen frame, and a connecting beam and a supporting beam are respectively provided at the middle position and the front end of the top of the outer screen frame; the inner screen frame is placed in the outer screen frame , the middle part of the inner screen frame is provided with a reinforcing beam, the left and right sides of the inner screen frame are provided with four symmetrically arranged spring fixing seats, and the front and rear positioning shafts are respectively provided at the front and rear ends of the inner screen frame. The front positioning shaft is located in the short waist-shaped hole of the outer screen frame and is fixed on the outer screen frame by locking screws, and the rear positioning shaft is located in the long waist-shaped hole of the outer screen frame and passes through an angle with the outer screen frame. The locker is connected; the screen frame is located directly above the inner screen frame, two vibration transmission beams are arranged on the bottom side of the screen frame, and a transfer shaft is provided in the middle of the screen frame, and the The two ends of the intermediate shaft are connected to the inner screen frame through hinges, and the two sides of the screen frame are connected to the inner screen frame through four return springs; the screen is installed on the screen frame; The lifting lugs are located on the top surface of both sides of the outer screen frame and are fixedly connected with the outer screen frame; 所述的横向激振装置包括横向驱动电机、换向器、左横向驱动机构、右横向驱动机构、横向传动轴和横向振动链,所述的横向驱动电机通过联轴器与换向器相连接;所述的横向振动链有两组,且对称布置在顶支架的方形连接板上;所述的换向器左侧的输出轴通过左横向驱动机构与横向振动链相连接,换向器右侧的输出轴通过万向联轴器与横向传动轴相连接;所述的横向传动轴通过两个横向轴承座安装在方形连接板上,横向传动轴的右端通过右横向驱动机构与横向振动链相连接;The transverse vibration excitation device includes a transverse drive motor, a commutator, a left transverse drive mechanism, a right transverse drive mechanism, a transverse drive shaft and a transverse vibration chain, and the transverse drive motor is connected to the commutator through a coupling There are two groups of the transverse vibration chains, which are arranged symmetrically on the square connection plate of the top bracket; the output shaft on the left side of the commutator is connected with the transverse vibration chain through the left transverse drive mechanism, and the right side of the commutator The output shaft on the side is connected to the transverse transmission shaft through a universal coupling; the transverse transmission shaft is installed on the square connecting plate through two transverse bearing seats, and the right end of the transverse transmission shaft is connected to the transverse vibration chain through the right transverse drive mechanism. connected; 所述的左横向驱动机构与右横向驱动机构结构完全相同,且对称布置在顶支架的方形连接板上,所述的右横向驱动机构包括可调偏心轮、驱动连杆、滑块组件和Ω形导轨,所述的可调偏心轮安装在横向传动轴的右端,且与横向传动轴通过平键相连接,在可调偏心轮的外侧设有可滑移铰链,且可滑移铰链与可调偏心轮之间通过锁紧螺钉相连接;所述的驱动连杆的一端与可调偏心轮通过可滑移铰链相连接,其另一端与滑块组件通过铰链相连接;所述的滑块组件与Ω形导轨通过直线轴承相连接,所述的Ω形导轨固定安装在顶支架底部的滑块支座上,在Ω形导轨的两端设有防撞块;The structure of the left lateral drive mechanism is exactly the same as that of the right lateral drive mechanism, and they are symmetrically arranged on the square connecting plate of the top bracket. The right lateral drive mechanism includes an adjustable eccentric wheel, a drive link, a slider assembly and an Ω Shaped guide rail, the adjustable eccentric wheel is installed on the right end of the transverse transmission shaft, and is connected with the transverse transmission shaft through a flat key, and a slidable hinge is provided on the outside of the adjustable eccentric wheel, and the slidable hinge and the movable The eccentric adjustment wheels are connected by locking screws; one end of the drive link is connected with the adjustable eccentric wheel through a slidable hinge, and the other end is connected with the slider assembly through a hinge; the slider The component is connected with the Ω-shaped guide rail through a linear bearing, and the Ω-shaped guide rail is fixedly installed on the slider support at the bottom of the top bracket, and anti-collision blocks are provided at both ends of the Ω-shaped guide rail; 所述的横向振动链包括第一横向连杆、第二横向连杆、第三横向连杆和横向耳座,所述的第一横向连杆的底部通过螺钉固定安装在左横向驱动机构或右横向驱动机构的滑块组件上,第一横向连杆的顶部与第二横向连杆通过第一横向转动副相连接;所述的第二横向连杆与第三横向连杆通过第二横向转动副相连接;所述的第三横向连杆与横向耳座通过第三横向转动副相连接;所述的横向耳座通过螺钉固定安装在外筛框上;所述的第一横向转动副、第二横向转动副、第三横向转动副的轴线相互平行;The transverse vibration chain includes a first transverse link, a second transverse link, a third transverse link and a transverse lug, and the bottom of the first transverse link is fixed on the left transverse drive mechanism or the right On the slider assembly of the transverse drive mechanism, the top of the first transverse link is connected with the second transverse link through the first transverse rotation pair; the second transverse link and the third transverse link are connected through the second transverse rotation pair; the third transverse connecting rod and the transverse ear seat are connected through the third transverse rotation pair; the transverse ear seat is fixed and installed on the outer screen frame by screws; the first transverse rotation pair, the second The axes of the second transverse rotation pair and the third transverse rotation pair are parallel to each other; 所述的辅助限位链包括双耳底座、限位链和顶连板,所述的双耳底座通过螺钉固定安装在外筛框的连接梁上;所述的限位链有两组,且对称布置在双耳底座和顶连板之间;所述的顶连板与顶支架的辅支梁相固连;The auxiliary limiting chain includes a double ear base, a limiting chain and a top connecting plate, and the double ear base is fixed and installed on the connecting beam of the outer screen frame by screws; the limiting chain has two groups and is symmetrical Arranged between the double-ear base and the top connection plate; the top connection plate is fixedly connected with the auxiliary support beam of the top bracket; 所述的限位链包括第一限位连杆、第二限位连杆和限位耳座,所述的第一限位连杆的底部与双耳底座通过第一限位转动副相连接,第一限位连杆的顶部与第二限位连杆通过第二限位转动副相连接;所述的第二限位连杆与限位耳座通过第三限位转动副相连接;所述的限位耳座通过螺钉与顶连板相连接;所述的第一限位转动副、第二限位转动副、第三限位转动副的轴线相互平行。The limit chain includes a first limit link, a second limit link and a limit lug, and the bottom of the first limit link is connected to the double ear base through the first limit rotation pair , the top of the first limiting connecting rod is connected with the second limiting connecting rod through the second limiting rotating pair; the second limiting connecting rod is connected with the limiting ear seat through the third limiting rotating pair; The limiting lugs are connected to the top connecting plate through screws; the axes of the first limiting rotating pair, the second limiting rotating pair and the third limiting rotating pair are parallel to each other. 2.根据权利要求1所述的一种两平移一转动三自由度混联振动筛,其特征在于:所述的回转激振装置包括回转驱动电机、激振凸轮、凸轮传动轴,所述的回转驱动电机固定安装在内筛框的底面上,回转驱动电机与凸轮传动轴通过联轴器相连接;所述的凸轮传动轴通过两个回转轴承座安装在内筛框的底面上;所述的激振凸轮有两个,且对称布置在凸轮传动轴的两端,所述的激振凸轮的外缘面与筛网架底部的振动传递梁保持接触。2. A two-translation-rotation three-degree-of-freedom hybrid vibrating screen according to claim 1, characterized in that: the rotary vibration excitation device includes a rotary drive motor, an excitation cam, and a cam transmission shaft. The rotary drive motor is fixedly installed on the bottom surface of the inner screen frame, and the rotary drive motor is connected with the cam transmission shaft through a coupling; the cam transmission shaft is installed on the bottom surface of the inner screen frame through two rotary bearing seats; There are two vibration-exciting cams, which are arranged symmetrically at both ends of the cam drive shaft, and the outer edge surfaces of the vibration-exciting cams keep in contact with the vibration transmission beams at the bottom of the screen frame. 3.根据权利要求1所述的一种两平移一转动三自由度混联振动筛,其特征在于:所述角度锁紧器包括外套杆、内滑杆和调节螺栓,所述的外套杆的一端与内筛框的后定位轴通过螺钉相连接,其另一端设有U形槽;所述的内滑杆的一端置于外套杆的U形槽内,且与外套杆通过调节螺栓相连接,内滑杆的另一端与外筛框通过铰链相连接。3. A two-translation-rotation three-degree-of-freedom hybrid vibrating screen according to claim 1, characterized in that: the angle locker includes an outer rod, an inner sliding rod and an adjusting bolt, and the outer rod One end is connected with the rear positioning shaft of the inner screen frame through a screw, and the other end is provided with a U-shaped groove; one end of the inner sliding rod is placed in the U-shaped groove of the outer rod, and connected with the outer rod through an adjusting bolt , the other end of the inner sliding rod is connected with the outer screen frame through a hinge.
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CN105157944A (en) * 2015-09-30 2015-12-16 扬中中科维康智能科技有限公司 Three-translation one-rotation multi-dimensional vibration platform
CN106703754A (en) * 2016-11-19 2017-05-24 佛山市原创动力科技有限公司 Oil-gas well drilling blowout device with energy conservation and emission reduction functions
CN108499849A (en) * 2018-07-03 2018-09-07 金陵科技学院 A kind of novel vibrating bounce screen
CN108499849B (en) * 2018-07-03 2023-04-07 金陵科技学院 Novel vibration bouncing screen
CN109225809B (en) * 2018-08-15 2021-08-03 江苏大学 A maggot material separation multi-dimensional vibrating screen with feeding and discharging device
CN109225809A (en) * 2018-08-15 2019-01-18 江苏大学 A kind of maggot material separation multi-dimensional vibration sieve with charging/discharging device
US11285513B2 (en) 2019-03-22 2022-03-29 Jiangsu University Three-degree-of-freedom hybrid vibratory screening mechanism, control method thereof, and harvester
WO2020191786A1 (en) * 2019-03-22 2020-10-01 江苏大学 Three-degree-of-freedom hybrid vibration screening mechanism and control method therefor, and harvester
CN111167703A (en) * 2019-12-31 2020-05-19 新乡市高服机械股份有限公司 Repeated screening formula shale shaker
CN114523114A (en) * 2022-02-18 2022-05-24 杭州智华杰科技有限公司 Preparation method and device of 4D printing material
CN117900127A (en) * 2024-03-20 2024-04-19 河南工学院 An airflow stepped enhanced vibrating screen
CN117900127B (en) * 2024-03-20 2024-05-24 河南工学院 Airflow step strengthening vibrating screen

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