CN204495788U - A kind of device detecting coating covering performance - Google Patents

A kind of device detecting coating covering performance Download PDF

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Publication number
CN204495788U
CN204495788U CN201420817954.7U CN201420817954U CN204495788U CN 204495788 U CN204495788 U CN 204495788U CN 201420817954 U CN201420817954 U CN 201420817954U CN 204495788 U CN204495788 U CN 204495788U
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China
Prior art keywords
hole
out console
check
degree
depth
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Expired - Fee Related
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CN201420817954.7U
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Chinese (zh)
Inventor
王再德
魏庆旺
邓赟
张胜超
陈广才
王永宁
朱志华
李昌海
熊彬羽
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CITIC Dicastal Co Ltd
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CITIC Dicastal Co Ltd
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Priority to CN201420817954.7U priority Critical patent/CN204495788U/en
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Abstract

The utility model provides a kind of device for detecting coating covering performance, it is characterized in that, described device comprises following parts: (1) check-out console, described check-out console comprises one or more groups diameter hole from big to small on even curface, and the degree of depth in described hole is consistent; (2) painting spraying device; And (3) are for the device of the measured hole degree of depth.Device of the present utility model achieves the detection to paint spraying performance and powdery paints permeability, by designing check-out console described in the utility model, above coating index can be repeated and measure comparably and evaluate.

Description

A kind of device detecting coating covering performance
Technical field
The utility model relates to product surface field of coating, relates to a kind of device detecting coating covering performance particularly.
Background technology
Coating or paint have certain screening performance, ornamental and protectiveness to matrix.The defect no matter existence more or less of which kind of matrix is differed in size, particularly higher to cosmetic requirement workpiece, such as car crust, automotive hub, appliance shell etc.How to evaluate coating or the screening performance of paint to substrate imperfection, do not have all the time quantitatively to detect and the method passed judgment on exactly.
After the spraying coating process of powdery paints, need by certain method, paint coatings to be cured.In the process of solidification, likely produce a certain amount of gas.Industrially, wish that paint coatings has good gas penetration potential at the temperature of technological requirement, and can smoothly gas be discharged in the curing process, thus avoid producing the defects such as uneven, hole on shaping paint coatings.
In the casting technique of metal (especially aluminium alloy), need sprayed coating on mould.If there is uneven and hole on shaping paint coatings, by causing, the heat transfer character of mould is uneven, and causes the unfavorable phenomenons such as pin hole.Therefore at cast article in coating process, wish by regulating the component of powdery paints, thus under work operating mode, powdery paints has good gas penetration potential, and greatly improves the application yields of cast article.
Utility model content
Therefore, the purpose of this utility model be to provide a kind of accurately quantitatively or pass judgment on the covering performance of coating, the especially device of the gas penetration potential of powdery paints.
In order to realize above goal of the invention, the utility model provides following detection method and device, thus use on-gauge plate according to the defect of the different size of design, after paint solidification, according to covering to aperture the shielding that grade comes quantitative evaluation coating or paint.
In one of the present utility model, provide a kind of method detecting coating covering performance, it is characterized in that, described method comprises step: (1) provides check-out console, described check-out console comprises one or more groups diameter aperture from big to small on even curface, and the degree of depth of described aperture is consistent, and described check-out console preferably material is metal, further preferably described check-out console is aluminium alloy or stainless steel; (2) by spray painting to be measured on described check-out console; (3) paint coatings is cured; (4) degree of depth of the aperture described in measurement.Preferably, described coating is selected from liquid coating and powdery paints; Further preferably, described liquid coating is selected from low temperature, normal temperature or hot setting liquid coating, one-component, two component or multi-component liquid coating; Or further preferably, described solid coating is selected from polyester powder coating, epoxide powder coating, acrylic acid powder coatings, compound tree lipid powdery paints and metal powder coating.
In the utility model one is preferred, the thickness of described check-out console is 1 ~ 10mm; Preferably, the thickness of described check-out console is 1 ~ 5mm.
In the utility model one is preferred, the degree of depth of described aperture is 200-1500 μm; Preferably, the degree of depth of described aperture is 350-750 μm; More preferably, the degree of depth of described aperture is 500 ± 10 μm.
In the utility model one is preferred, in one group of aperture, the diameters of aperture differs 10-70 μm successively, and the diameter of aperture is 10 ~ 1000 μm; Preferably, be provided with 10 apertures in one group of aperture, the diameter of aperture differs 50 μm successively, and the diameter of aperture is 500 ~ 50 μm; Preferably, be provided with 15 apertures in one group of aperture, the diameter of aperture differs 20 μm successively, and the diameter of aperture is 300 ~ 20 μm.
In the utility model one is preferred, in described step (4), only calculate the quantity of the aperture be coated completely.
Of the present utility model in another, provide a kind of device for detecting coating covering performance, it is characterized in that, described device comprises following parts: (1) check-out console, described check-out console comprises one or more groups diameter aperture from big to small on even curface, and the degree of depth of described aperture is consistent; (2) painting spraying device; And (3) are for measuring the device of little hole depth; Preferably, the material of check-out console is metal; Further preferably, described check-out console is aluminium alloy or stainless steel.
In the utility model one is preferred, the thickness of described check-out console is 1 ~ 10mm; Preferably, the thickness of described check-out console is 1 ~ 5mm.
In the utility model one is preferred, the degree of depth of described aperture is 200-1500 μm; Preferably, the degree of depth of described aperture is 350-750 μm; More preferably, the degree of depth of described aperture is 500 ± 10 μm.
In the utility model one is preferred, in one group of aperture, the diameters of aperture differs 10-70 μm successively, and the diameter of aperture is 10 ~ 1000 μm; Preferably, be provided with 10 apertures in one group of aperture, the diameter of aperture differs 50 μm successively, and the diameter of aperture is 500 ~ 50 μm; Preferably, be provided with 15 apertures in one group of aperture, the diameter of aperture differs 20 μm successively, and the diameter of aperture is 300 ~ 20 μm.
In the utility model one is preferred, described check-out console uses laser-engraving technique to make; Preferably, fiber laser power is adopted to be 20-50 watt, laser scanning speed 10 mm/second, power 50-100%, time delay 0 microsecond of opening the light, closes light time delay 100 microsecond, turning time delay 100 microsecond, angle 90 degree, back gauge 0 millimeter, start to offset 0 millimeter, terminate skew 0 millimeter, straight line indentation 0 millimeter, border number of rings 0, ring spacing 0.5, distance between centers of tracks 0.01 millimeter, processing pass 20-100 time.
The utility model additionally provides following technical scheme:
Make the aperture of different-diameter on a metal plate, the degree of depth is basically identical, and spray painting, on sheet metal, passes judgment on the covering situation to hole after curing of coatings, determine the screening capacity of coating to aperture, or determine the gas penetration potential of powdery paints.According to the size hiding hole diameter, quantitative judge coating hides, or the gas penetration potential grade of powdery paints.This method has two kinds of sheet metal apertures, a kind of according to pore size 10 grades, and from 1 to 10, hole diameter gradient reduces, and passes judgment on one and has 11 grades, from 0-10 level; A kind of according to pore size 15 grades, from 1 to 15, hole diameter gradient reduces, and passes judgment on one and has 16 grades, from 0-15 level.
In one aspect, the utility model is a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method, defines the on-gauge plate scope of application of the method;
In one aspect, the utility model is the material that a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method define the on-gauge plate of the method;
In one aspect, the utility model is thickness and the size that a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method define the on-gauge plate of the method;
In one aspect, the utility model is that a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method define the size detecting aperture;
In one aspect, the utility model is arrangement and the quantity that a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method define aperture;
In one aspect, the utility model is that a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method define detection level and evaluation method;
In one aspect, the check-out console method for making that the utility model uses for a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method is laser drilling processes.
In one aspect, the utility model is a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method, is applicable to powdery paints and detects, comprise polyester powder coating, epoxide powder coating, acrylic acid powder coatings, compound tree lipid powdery paints, metal powder coating etc.; Be applicable to liquid coating, comprise normal low temperature, normal temperature, hot setting liquid coating, the application of one-component, two component or multi-component liquid coating etc. detects;
In one aspect, the utility model for the material of the check-out console that a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method use be metal material, as aluminium alloy, stainless steel etc.;
In one aspect, the utility model defines thickness >=1 ㎜ of used check-out console, size for a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method: long 150 ± 1 ㎜, wide 80 ± 1 ㎜;
In one aspect, the utility model is that a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method check-out console used defines the degree of depth detecting aperture and is 500 ± 10 μm, and the shape in hole is shown in accompanying drawing 1, and diameter dimension sees the following form 1-2:
Table 1: the bore dia design of method one
Rank Pore diameter size/μm
1 grade 500±5
2 grades 450±5
3 grades 400±5
4 grades 350±5
5 grades 300±5
6 grades 250±5
7 grades 200±5
8 grades 150±5
9 grades 100±5
10 grades 50±5
Table 2: the bore dia design of method two
Rank Pore diameter size (μm)
1 grade 300±5
2 grades 280±5
3 grades 260±5
4 grades 240±5
5 grades 220±5
6 grades 200±5
7 grades 180±5
8 grades 160±5
9 grades 140±5
10 grades 120±5
11 grades 100±5
12 grades 80±5
13 grades 60±5
14 grades 40±5
15 grades 20±5
Method one is applicable to powdery paints in particular, or the liquid coating of caudacoria, coating thickness >=50 micron, and method two is applicable to powdery paints in particular, and liquid coating, coating≤120 micron.But two kinds of above check-out console aperture methods for designing are not limited to be used in above coating type.
It should be noted that, when using the mode of such as " 200 ± 5 " to express diameter and depth value, refer to that the arithmetic mean of this diameter and the degree of depth and editing objective value are 200, and standard deviation being 5.In the art, when machining and Laser Processing are carried out to check-out console, will inevitably produce certain error.
In one aspect, the utility model is that to define the row detecting aperture be 1-10 level and 1-15 level to a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method check-out console used from top to bottom, bore dia at different levels sees the above table explanation, often arrange same aperture aperture 10,5 millimeters, interval between every two holes, often 6 millimeters, interval between row.
In one aspect, the utility model is that a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method check-out console used defines method one detection and is divided into 11 ranks, method two is 16 ranks, evaluation method: after spray painting suitable thickness, according to not concavo-convex to the maskant in hole, smooth zero defect, can hide grade corresponding to minimum aperture, be decided to be the grade changing paint coatings.Cover completely if ad eundem has, when also having the phenomenon of not covering completely, if more than 7 maskaperture masks, the grade that this aperture is corresponding can be thought, with reference to figure 3-5.
In one aspect, the utility model is a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method, and can pre-service clean when making coating, fully baking just can application without moisture entrapment.
In one aspect, the utility model is that a kind of paint spraying Performance Detection and powdery paints gas penetration potential detection method check-out console used adopts laser-engraving technique.The utility model defines the technique that a kind of paint spraying Performance Detection plate makes.Fiber laser power is adopted to be 20-50 watt, laser scanning speed 10 mm/second, power 50-100%, to open the light time delay: 0 microsecond, close light time delay 100 microsecond, turning time delay: 100 microseconds, angle: 90 degree, back gauge: 0 millimeter, starts skew: 0 millimeter, terminate skew: 0 millimeter, straight line indentation: 0 millimeter, border number of rings: 0, ring spacing: 0.5, distance between centers of tracks: 0.01 millimeter, processing pass: 20-100 time.
In one aspect, aperture side schematic view is shown in Fig. 1.Front view (FV) is shown in Fig. 2,3.
In one aspect, the utility model is a kind of paint spraying Performance Detection and the citing in method of powdery paints gas penetration potential detection method, judges that Fig. 4,5,6 is shown in citing.
What persons skilled in the art can judge is, apparatus and method of the present utility model are by measuring the paintability of coating, may be used on the one hand assessing the coating of given coating on specific surface and under condition of cure and permeability, also may be used for assessing specific surface and whether be applicable to given coating and condition of cure, also may be used for selecting coating condition of cure from the teeth outwards.
Above technical scheme of the present utility model brings following Advantageous Effects:
(1) device of the present utility model achieves the detection to paint spraying performance and powdery paints permeability, by designing check-out console described in the utility model, above coating index can be repeated and measure comparably and evaluate.
(2) further, by selecting the diameter of aperture of check-out console, the degree of depth and shape, the coating property under common condition of work can be investigated well, and obtain directly perceived and test findings clearly.If loosely selected the diameter of the aperture of check-out console, the degree of depth and shape, cannot obtain making the performance of coating intuitively and clearly showing.Those skilled in the art can judge, select, will pay a large amount of work to the diameter of the aperture of check-out console, the degree of depth and shape.
Accompanying drawing explanation
Below, describe embodiment of the present utility model in detail by reference to the accompanying drawings, wherein:
Fig. 1: check-out console aperture longitudinal profile schematic diagram;
Fig. 2: the check-out console front schematic view of embodiment 1;
Fig. 3: the check-out console front schematic view of embodiment 2;
Fig. 4: the 1E group check-out console front schematic view of embodiment 3;
Fig. 5: the 1A group check-out console front schematic view of embodiment 3;
Fig. 6: the 2C group check-out console front schematic view of embodiment 5.
Embodiment
embodiment 1 detects the device (method 1) of coating covering performance
The device of the detection coating covering performance of embodiment 1 is prepared according to following parameter:
Table 3: the device parameter detecting coating covering performance
The job operation of check-out console is as follows: adopt fiber laser power to be 20-50 watt, laser scanning speed 10 mm/second, power 50-100%, to open the light time delay: 0 microsecond, close light time delay 100 microsecond, turning time delay: 100 microseconds, angle: 90 degree, back gauge: 0 millimeter, starts skew: 0 millimeter, terminate skew: 0 millimeter, straight line indentation: 0 millimeter, border number of rings: 0, ring spacing: 0.5, distance between centers of tracks: 0.01 millimeter, processing pass: 20-100 time.Wherein, the pass choice criteria of processing is until reach the degree of depth of expectation.Aperture side schematic view is shown in Fig. 1, and Fig. 2 is shown in by the schematic diagram of check-out console.
In one group of aperture on every block plate, be provided with aperture 10.Wherein, the aperture of largest diameter is defined as No. 1 by inventor, and the minimum aperture of diameter is defined as No. 10, and the aperture of period arranges numbering in order.
In the present embodiment, painting spraying device is that card wheel hub paint line worn by middle letter, and coating process carries out according to the instructions of coating material production producer.The device measuring little hole depth is that card test center metaloscope sensing chamber worn by middle letter, and instrument is purchased from Shanghai precision instrumentation company limited.
embodiment 2 detects the device (method 2) of coating covering performance
The device of the detection coating covering performance of embodiment 2 is prepared according to following parameter:
Table 4: the device parameter detecting coating covering performance
The job operation of check-out console is as follows: adopt fiber laser power to be 20-50 watt, laser scanning speed 10 mm/second, power 50-100%, to open the light time delay: 0 microsecond, close light time delay 100 microsecond, turning time delay: 100 microseconds, angle: 90 degree, back gauge: 0 millimeter, starts skew: 0 millimeter, terminate skew: 0 millimeter, straight line indentation: 0 millimeter, border number of rings: 0, ring spacing: 0.5, distance between centers of tracks: 0.01 millimeter, processing pass: 20-100 time.Wherein, the pass choice criteria of processing is until reach the degree of depth of expectation.Aperture side schematic view is shown in Fig. 1, and Fig. 3 is shown in by the schematic diagram of check-out console.
In one group of aperture on every block plate, be provided with aperture 15.Wherein, the aperture of largest diameter is defined as No. 1 by inventor, and the minimum aperture of diameter is defined as No. 15, and the aperture of period arranges numbering in order.
Painting spraying device is that card wheel hub paint line worn by middle letter, and coating process carries out according to the instructions of coating material production producer.The device measuring little hole depth is that card test center metaloscope sensing chamber worn by middle letter, and instrument is purchased from Shanghai precision instrumentation company limited.
embodiment 3 detects the method (method 1) of coating covering performance
The coating used is:
(1) polyester powder coating, it is purchased from Guangzhou Qing Tian powdery paints company limited, and commodity article No. is JW-A1701DK (hereinafter referred to as extensively holding up DK powder);
(2) polyester powder coating, it is purchased from Guangzhou Qing Tian powdery paints company limited, and commodity article No. is JW-A1701LZ (hereinafter referred to as extensively holding up LZ powder);
Detect the device of coating covering performance according to the method preparation of the 1A-F group of embodiment 1, and use painting spraying device, by previously described two kinds of spray paintings on check-out console, until upper powder thickness reaches requirement.Subsequently this check-out console is cured according to coating instructions condition, and cools, obtain the check-out console after processing.
In coating (1), the data display of 1E group: each position, hole on check-out console is detected relative to the degree of depth on check-out console surface, find that the aperture place degree of depth of No. 8-10 is close to 0, the degree of depth at the aperture place of No. 7 has larger change, and the aperture of No. 1-6 still has certain depth.Macroscopic view, 8-10 aperture substantially flattens under the coating of coating.Its result as shown in Figure 4.Similarly, the data of 1A group as shown in Figure 5.
In coating (2), the data of 1E group display: find more bubble and out-of-flatness place appear in check-out console, cannot measure the degree of depth at each aperture place, or observe the coating which aperture is in coating and substantially flatten.This shows that the permeability of coating (2) is poor, is not suitable for using in the material of check-out console, or should improves condition of cure.Its surface data does not show.
embodiment 4 detects the method (method 2) of coating covering performance
The coating used is:
(3) be coated with ash paint in, it is purchased from the bright Ke Weize of Germany, and commodity article No. is RM21-A801/0C;
(4) japanning in, it is purchased from the bright Ke Weize of Germany, and commodity article No. is RM15-9114/0;
Detect the device of coating covering performance according to the method preparation of the 2A-F group of embodiment 2, and use painting spraying device, be coated with colored paint spray painting on check-out console by previously described two kinds, until the coating covering check-out console reaches required thickness.Subsequently this check-out console is cured according to coating instructions condition, and cools, obtain the check-out console after processing.
In coating (3), the data display of 2C group, each position, hole on check-out console is detected relative to the degree of depth on check-out console surface, find that the aperture place degree of depth of No. 8-10 is close to 0, the degree of depth at the aperture place of No. 7 has larger change, and the aperture of No. 1-6 still has certain depth.Macroscopic view, 8-10 aperture substantially flattens under the coating of coating.Its result as shown in Figure 6.
In coating (4), all there is not the significant change of the degree of depth in apertures all in the check-out console of 2F group.

Claims (13)

1. for detecting a device for coating covering performance, it is characterized in that, described device comprises following parts:
(1) check-out console, described check-out console comprises one or more groups diameter hole from big to small on even curface, and the degree of depth in described hole is consistent;
(2) painting spraying device; And
(3) for the device of the measured hole degree of depth.
2. device according to claim 1, is characterized in that, the material of check-out console is metal.
3. device according to claim 2, is characterized in that, described check-out console is aluminium alloy or stainless steel.
4. the device according to any one of claim 1-3, is characterized in that, the thickness of described check-out console is 1 ~ 10mm.
5. device according to claim 4, is characterized in that, the thickness of described check-out console is 1 ~ 5mm.
6. the device according to any one of claim 1-3, is characterized in that, the degree of depth in described hole is 200-1500 μm.
7. device according to claim 6, is characterized in that, the degree of depth in described hole is 350-750 μm.
8. device according to claim 7, is characterized in that, more preferably, the degree of depth in described hole is 500 ± 10 μm.
9. the device according to any one of claim 1-3, is characterized in that, in one group of hole, the diameters in hole differs 10-70 μm successively, and the diameter in hole is 10 ~ 1000 μm.
10. device according to claim 9, is characterized in that, is provided with 10 holes in one group of hole, and the diameter in hole differs 50 μm successively, and the diameter in hole is 500 ~ 50 μm.
11. devices according to claim 9, is characterized in that, are provided with 15 holes in one group of hole, and the diameter in hole differs 20 μm successively, and the diameter in hole is 300 ~ 20 μm.
12. devices according to any one of claim 1-3, is characterized in that, described check-out console uses laser-engraving technique to make.
13. devices according to claim 12, is characterized in that, adopt fiber laser power to be 20-50 watt, laser scanning speed 10 mm/second, power 50-100%, time delay 0 microsecond of opening the light, close light time delay 100 microsecond, turning time delay 100 microsecond, angle 90 degree, back gauge 0 millimeter, starts to offset 0 millimeter, terminates skew 0 millimeter, straight line indentation 0 millimeter, border number of rings 0, ring spacing 0.5, distance between centers of tracks 0.01 millimeter, processing pass 20-100 time.
CN201420817954.7U 2014-12-22 2014-12-22 A kind of device detecting coating covering performance Expired - Fee Related CN204495788U (en)

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Application Number Priority Date Filing Date Title
CN201420817954.7U CN204495788U (en) 2014-12-22 2014-12-22 A kind of device detecting coating covering performance

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106769146A (en) * 2016-12-26 2017-05-31 东莞市敏通三防化工科技有限公司 Three-proofing coating coats accuracy detection plate and its detection method
CN110208486A (en) * 2019-05-23 2019-09-06 南宁职业技术学院 Soil pollution monitoring device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106769146A (en) * 2016-12-26 2017-05-31 东莞市敏通三防化工科技有限公司 Three-proofing coating coats accuracy detection plate and its detection method
CN106769146B (en) * 2016-12-26 2023-09-19 东莞市敏通三防化工科技有限公司 Three-proofing paint coating precision detection plate and detection method thereof
CN110208486A (en) * 2019-05-23 2019-09-06 南宁职业技术学院 Soil pollution monitoring device
CN110208486B (en) * 2019-05-23 2024-05-24 南宁职业技术学院 Soil pollution monitoring device

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Granted publication date: 20150722