CN204493591U - Rotator mixer gear reduction unit used - Google Patents

Rotator mixer gear reduction unit used Download PDF

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Publication number
CN204493591U
CN204493591U CN201520158082.2U CN201520158082U CN204493591U CN 204493591 U CN204493591 U CN 204493591U CN 201520158082 U CN201520158082 U CN 201520158082U CN 204493591 U CN204493591 U CN 204493591U
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Prior art keywords
box
sand mixer
shaft
chassis
reducer
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Expired - Lifetime
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CN201520158082.2U
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Chinese (zh)
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吴海涛
陈俊
杨鑫
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DISHA (CHANGZHOU) MACHINERY Co Ltd
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DISHA (CHANGZHOU) MACHINERY Co Ltd
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Abstract

本实用新型公开了一种转子混砂机所用齿轮减速机,安装在混砂机的底盘下,包括与混砂机的底盘一体铸造的箱体,混砂机的刮板轴垂直伸进箱体内兼作减速机的输出轴,所述的刮板轴伸进箱体的端部固定有大斜齿轮,输入动力的输入轴从箱体一侧水平伸进箱体内,箱体内设有支承轴,位于箱体内的输入轴端部固定有小锥齿轮,支撑轴上同轴设有:与小锥齿轮啮合传动的大锥齿轮、与大斜齿轮啮合传动的小斜齿轮。本实用新型将减速机箱体与混砂机底盘整体铸造,简化了制造工艺,减速机整体结构变得更加紧凑。利用混砂机的刮板轴安装减速箱内的大斜齿轮,减少了中间传递环节,提高了传递效率,同时也减少了装配工作量,使得减速箱的传动过程变得简洁高效。

The utility model discloses a gear reducer used in a rotor sand mixer, which is installed under the chassis of the sand mixer, and includes a box body integrally cast with the chassis of the sand mixer, and the scraper shaft of the sand mixer vertically extends into the box body Also serves as the output shaft of the reducer, the end of the scraper shaft extending into the box is fixed with a large helical gear, the input shaft of the input power extends horizontally into the box from one side of the box, and the box is provided with a supporting shaft. A small bevel gear is fixed at the end of the input shaft located in the box, and coaxially arranged on the support shaft are: a large bevel gear meshing with the small bevel gear for transmission, and a small helical gear meshing with the large helical gear for transmission. The utility model integrally casts the box body of the reducer and the chassis of the sand mixer, simplifies the manufacturing process, and makes the overall structure of the reducer more compact. Using the scraper shaft of the sand mixer to install the large helical gear in the reduction box reduces the intermediate transmission links, improves the transmission efficiency, and also reduces the assembly workload, making the transmission process of the reduction box simple and efficient.

Description

转子混砂机所用齿轮减速机Gear reducer for rotor sand mixer

技术领域technical field

本实用新型涉及减速机技术领域,尤其是一种转子混砂机所用的齿轮减速机。The utility model relates to the technical field of reducers, in particular to a gear reducer used in a rotor sand mixer.

背景技术Background technique

转子混砂机作为铸造砂处理的核心设备,因其较高的混砂效率和混砂质量,目前在铸造砂处理生产线上得到广泛应用。齿轮箱是混砂机传动装置一个重要的机械部件,其结构及零部件的选择和设计就显得尤其重要。目前的混砂机普遍采用标准齿轮箱作为其传动枢纽,安装时需要制作相配的底座。这种结构导致减速箱的维修空间较为有限。减速箱输出轴端需采用联轴器与混砂机底盘的输入轴相连接,造成该连接处制造精度加大,装配困难,占用了较大空间,同时传动效率也较低。As the core equipment of foundry sand treatment, the rotor sand mixer is widely used in the foundry sand treatment production line because of its high sand mixing efficiency and sand mixing quality. The gearbox is an important mechanical part of the transmission device of the sand mixer, and the selection and design of its structure and parts are particularly important. The current sand mixer generally uses a standard gearbox as its transmission hub, and a matching base needs to be made during installation. This structure results in relatively limited maintenance space for the gearbox. The output shaft end of the reduction box needs to be connected with the input shaft of the sand mixer chassis by a coupling, which increases the manufacturing precision of the connection, makes assembly difficult, takes up a large space, and has low transmission efficiency.

实用新型内容Utility model content

本实用新型技术要解决的问题是:克服现有技术中之不足,提供一种转子混砂机所用齿轮减速机。The problem to be solved by the technology of the utility model is: to overcome the deficiencies in the prior art, and provide a gear reducer used in a rotor sand mixer.

本实用新型解决其技术问题所采用的技术方案是:一种转子混砂机所用齿轮减速机,安装在混砂机的底盘下,包括与混砂机的底盘一体铸造的箱体,混砂机的刮板轴垂直伸进箱体内兼作减速机的输出轴,所述的刮板轴伸进箱体的端部固定有大斜齿轮,输入动力的输入轴从箱体一侧水平伸进箱体内,箱体内设有支承轴,位于箱体内的输入轴端部固定有小锥齿轮,支撑轴上同轴设有:与小锥齿轮啮合传动的大锥齿轮、与大斜齿轮啮合传动的小斜齿轮。The technical solution adopted by the utility model to solve the technical problem is: a gear reducer used in the rotor sand mixer, installed under the chassis of the sand mixer, including a box body cast integrally with the chassis of the sand mixer, and the sand mixer The scraper shaft vertically extends into the box and doubles as the output shaft of the reducer, and the end of the scraper shaft extending into the box is fixed with a large helical gear, and the input shaft of the input power extends horizontally into the box from one side of the box , there is a support shaft in the box, and a small bevel gear is fixed at the end of the input shaft in the box. The support shaft is coaxially provided with: a large bevel gear meshing with the small bevel gear for transmission, and a small bevel gear meshing with the large helical gear for transmission. helical gear.

为提高混砂机底盘即减速机箱体底部的耐磨性,所述的底盘上覆盖有耐磨底板。In order to improve the wear resistance of the chassis of the sand mixer, that is, the bottom of the reducer box, the chassis is covered with a wear-resistant bottom plate.

本实用新型的有益效果是:本实用新型将减速机箱体与混砂机底盘整体铸造,简化了制造工艺,材质性能容易控制,减速机整体结构变得更加紧凑。直接利用混砂机的刮板轴安装减速箱内的大斜齿轮,从而减少了中间传递环节,提高了传递效率,同时也减少了装配工作量,使得减速箱的传动过程变得简洁高效。The beneficial effects of the utility model are: the utility model integrally casts the reducer box body and the sand mixer chassis, which simplifies the manufacturing process, the material performance is easy to control, and the overall structure of the reducer becomes more compact. The large helical gear in the reduction box is directly installed by the scraper shaft of the sand mixer, thereby reducing the intermediate transmission links, improving the transmission efficiency, and reducing the assembly workload, making the transmission process of the reduction box simple and efficient.

附图说明Description of drawings

下面结合附图和实施方式对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中1.底盘 2.箱体 3.刮板轴 4.大斜齿轮 5.输入轴 6.支承轴7.小锥齿轮 8.大锥齿轮 9.小斜齿轮 10.耐磨底板In the figure 1. Chassis 2. Box 3. Scraper shaft 4. Large helical gear 5. Input shaft 6. Support shaft 7. Small bevel gear 8. Large bevel gear 9. Small helical gear 10. Wear-resistant bottom plate

具体实施方式Detailed ways

现在结合附图对本实用新型作进一步的说明。这些附图均为简化的示意图仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。The utility model is described further in conjunction with accompanying drawing now. These drawings are simplified schematic diagrams only to illustrate the basic structure of the utility model in a schematic way, so they only show the configurations related to the utility model.

如图1所示的一种转子混砂机所用齿轮减速机,安装在混砂机的底盘1下,包括与混砂机的底盘1一体铸造的箱体2,混砂机的刮板轴3垂直伸进箱体2内兼作减速机的输出轴,所述的底盘1上覆盖有耐磨底板10,以提高混砂机的底盘1也即减速机的箱体2底部的耐磨性。As shown in Figure 1, a gear reducer used in a rotor sand mixer is installed under the chassis 1 of the sand mixer, including a box body 2 cast integrally with the chassis 1 of the sand mixer, and a scraper shaft 3 of the sand mixer Vertically protruding into the casing 2 and serving as the output shaft of the speed reducer, the chassis 1 is covered with a wear-resistant bottom plate 10 to improve the wear resistance of the chassis 1 of the sand mixer, that is, the bottom of the casing 2 of the speed reducer.

所述的刮板轴3伸进箱体2的端部固定有大斜齿轮4,输入动力的输入轴5从箱体2一侧水平伸进箱体2内,箱体2内设有支承轴6,位于箱体2内的输入轴5端部固定有小锥齿轮7,支撑轴6上同轴设有:与小锥齿轮7啮合传动的大锥齿轮8、与大斜齿轮4啮合传动的小斜齿轮9。The end of the scraper shaft 3 extending into the box body 2 is fixed with a large helical gear 4, and the input shaft 5 for input power extends horizontally into the box body 2 from one side of the box body 2, and the box body 2 is provided with a supporting shaft 6. A small bevel gear 7 is fixed at the end of the input shaft 5 in the box body 2, and the support shaft 6 is coaxially provided with: a large bevel gear 8 meshing with the small bevel gear 7 for transmission, and a large helical gear 4 for meshing transmission. Small helical gear 9.

所述的输入轴5、支承轴6和刮板轴3均通过相应的轴承支撑于箱体2上。The input shaft 5, the support shaft 6 and the scraper shaft 3 are all supported on the box body 2 through corresponding bearings.

减速箱的输入轴5连接着传动皮带轮而输入动力,通过减速箱传动改变传动方向和转速,完成对混砂机内铸砂的搅拌作业。由于箱体2与混砂机的底盘1是整体铸件,使得制造工艺变得简单,并且材质性能容易控制,减速机整体结构变得更加紧凑。大斜齿轮4安装在混砂机的刮板轴3上,减少了中间传递环节,提高了传递效率,也减少了装配工作量,使减速箱的传动过程变得简洁高效。The input shaft 5 of the reduction box is connected to the transmission pulley to input power, and the transmission direction and speed are changed through the transmission of the reduction box to complete the mixing operation of the casting sand in the sand mixer. Since the box body 2 and the chassis 1 of the sand mixer are integral castings, the manufacturing process becomes simple, and the material properties are easy to control, and the overall structure of the reducer becomes more compact. The large helical gear 4 is installed on the scraper shaft 3 of the sand mixer, which reduces the intermediate transmission links, improves the transmission efficiency, reduces the assembly workload, and makes the transmission process of the gearbox simple and efficient.

上述实施方式只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并加以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围内。The above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present utility model. Equivalent changes or modifications made by the spirit of the present utility model shall be covered within the protection scope of the present utility model.

Claims (2)

1.一种转子混砂机所用齿轮减速机,安装在混砂机的底盘(1)下,其特征是:包括与混砂机的底盘(1)一体铸造的箱体(2),混砂机的刮板轴(3)垂直伸进箱体(2)内兼作减速机的输出轴,所述的刮板轴(3)伸进箱体(2)的端部固定有大斜齿轮(4),输入动力的输入轴(5)从箱体(2)一侧水平伸进箱体(2)内,箱体(2)内设有支承轴(6),位于箱体(2)内的输入轴(5)端部固定有小锥齿轮(7),支撑轴(6)上同轴设有:与小锥齿轮(7)啮合传动的大锥齿轮(8)、与大斜齿轮(4)啮合传动的小斜齿轮(9)。1. A gear reducer used in a rotor sand mixer, which is installed under the chassis (1) of the sand mixer, is characterized in that: it includes a box (2) integrally cast with the chassis (1) of the sand mixer, and the sand mixer The scraper shaft (3) of the machine extends vertically into the box body (2) and doubles as the output shaft of the reducer, and the end of the scraper shaft (3) extending into the box body (2) is fixed with a large helical gear (4 ), the input shaft (5) of the input power extends horizontally into the box (2) from one side of the box (2), and the box (2) is provided with a support shaft (6), which is located in the box (2) The end of the input shaft (5) is fixed with a small bevel gear (7), and the support shaft (6) is coaxially provided with: a large bevel gear (8) meshing with the small bevel gear (7), and a large helical gear (4) ) meshes with the small helical gear (9) of the transmission. 2.根据权利要求1所述的转子混砂机所用齿轮减速机,其特征是:所述的底盘(1)上覆盖有耐磨底板(10)。2. The gear reducer used in the rotor sand mixer according to claim 1, characterized in that: the chassis (1) is covered with a wear-resistant bottom plate (10).
CN201520158082.2U 2015-03-19 2015-03-19 Rotator mixer gear reduction unit used Expired - Lifetime CN204493591U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110005758A (en) * 2019-05-08 2019-07-12 王来继 Small-sized worm-gear speed reducer
CN116135362A (en) * 2021-11-17 2023-05-19 长春设备工艺研究所 Main shaft device of super-heavy vertical powerful spinning machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110005758A (en) * 2019-05-08 2019-07-12 王来继 Small-sized worm-gear speed reducer
CN116135362A (en) * 2021-11-17 2023-05-19 长春设备工艺研究所 Main shaft device of super-heavy vertical powerful spinning machine

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Granted publication date: 20150722

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