CN204480028U - Linear drawing machine and high speed parting machine continuous seepage integrated apparatus - Google Patents
Linear drawing machine and high speed parting machine continuous seepage integrated apparatus Download PDFInfo
- Publication number
- CN204480028U CN204480028U CN201520162739.2U CN201520162739U CN204480028U CN 204480028 U CN204480028 U CN 204480028U CN 201520162739 U CN201520162739 U CN 201520162739U CN 204480028 U CN204480028 U CN 204480028U
- Authority
- CN
- China
- Prior art keywords
- module
- drawing machine
- machine
- filament cutter
- linear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Feedback Control In General (AREA)
Abstract
The utility model provides a kind of linear drawing machine and high speed parting machine continuous seepage integrated apparatus, comprise the control system of linear drawing machine, filament cutter, simultaneously control linear drawing machine and filament cutter speed, tension force swing arm is housed, tension force swing arm place installation site sensor between described linear drawing machine, filament cutter; Described control system comprises PLC, described PLC is connected by each communication module of wire drawing tank frequency converter of communication bus and wire drawing machine and the communication module of filament cutter frequency converter, described PLC electrical connection touch-screen, position transducer and an input/output module.The utility model achieves linear drawing machine continuous seepage integrated with high speed parting machine, can the speeds match of fine adjustment two equipment real-time, ensures that the core wire length that high speed parting machine cuts out is consistent, and meets the linear technological requirement of core wire; Improve core wire processing quality simultaneously, to raise the efficiency and energy-conservation.
Description
Technical field
The utility model belongs to welding rod production equipment technical field, especially relates to a kind of linear drawing machine and high speed parting machine continuous seepage integrated apparatus.
Background technology
Can't realize linear drawing machine continuous seepage integrated with high speed parting machine at present in industry, crucial controlling difficulties is directly to pull out the matching speed moment between machine and filament cutter two machine affects chopping length.This requires that control system can the speeds match of fine adjustment two equipment real-time, and the core wire length that guarantee high speed parting machine cuts out is consistent, and meets the linear technological requirement of core wire.Directly pull out machine filament cutter continuously integration work can improve core wire processing quality, to raise the efficiency and energy-conservation.Native system provides a kind of accurate adaptive speed regulation method simultaneously, can realize linear drawing machine continuous seepage integrated with high speed parting machine.
The long-pending line formula wire drawing machine used in existing industry and high speed parting machine have taken turns continuous prodution by Intermediate Gray power traction.Middle without any speed regulation process, and long-pending line formula wire drawing machine torsion is large, produce core wire internal stress so greatly, linearly bad, the core wire cut out is uneven in length, affects quality, and efficiency is low.And sliver production run dust and noise are greatly, not easy care, complicated operation.For solving the problem, substitute long-pending line wire drawing machine with linear drawing machine (in real time regulate speed between two tanks in operation, when avoiding drawing process, welding wire is stressed).Just can not utilize the rigid drawing of traction wheel at two equipment rooms more like this, otherwise two equipment can not carry out continuous seepage because of fracture of wire.
Utility model content
In view of this, the utility model is intended to propose a kind of linear drawing machine and high speed parting machine continuous seepage integrated apparatus, to realize linear drawing machine continuous seepage integrated with high speed parting machine.
For achieving the above object, the technical solution of the utility model is achieved in that
A kind of linear drawing machine and high speed parting machine continuous seepage integrated apparatus, comprise the control system of linear drawing machine, filament cutter, simultaneously control linear drawing machine and filament cutter speed, tension force swing arm is housed, tension force swing arm place installation site sensor between described linear drawing machine, filament cutter;
Described control system comprises PLC, described PLC is connected by each communication module of wire drawing tank frequency converter of communication bus and wire drawing machine and the communication module of filament cutter frequency converter, described PLC electrical connection touch-screen, position transducer and an input/output module, described input/output module is connected with the electrical system of device.
Further, described control system comprises acquisition module, computing module, correction-compensation module, control module, arranges module and communication module, the signal of described acquisition module collection position sensor is also transferred to computing module and correction-compensation module, the input signal of described computing module and correction-compensation module also comprises the signal arranging module, output signal arrives control module, described communication module link control module
Relative to prior art, linear drawing machine described in the utility model and high speed parting machine continuous seepage integrated apparatus have following advantage:
(1) the utility model achieves linear drawing machine continuous seepage integrated with high speed parting machine, can the speeds match of fine adjustment two equipment real-time, ensures that the core wire length that high speed parting machine cuts out is consistent, and meets the linear technological requirement of core wire; Improve core wire processing quality simultaneously, to raise the efficiency and energy-conservation;
(2) the utility model and in sliver production run, pollute little, noise is little, easy care is simple to operate, can stablize the carrying out continued and normally produce.
Accompanying drawing explanation
Fig. 1 is the circuit theory diagrams of the utility model embodiment device;
Fig. 2 is the schematic diagram of the utility model embodiment PLC control method;
The theory diagram that Fig. 3 is adaptive equalization described in the utility model embodiment and PID regulator.
Embodiment
It should be noted that, when not conflicting, the embodiment in the utility model and the feature in embodiment can combine mutually.
Below with reference to the accompanying drawings and describe the utility model in detail in conjunction with the embodiments.
Linear drawing machine and high speed parting machine continuous seepage integrated apparatus, as shown in Figure 1, comprise the control system of linear drawing machine, filament cutter, simultaneously control linear drawing machine and filament cutter speed, tension force swing arm is housed, tension force swing arm place installation site sensor between described linear drawing machine, filament cutter; Described control system comprises PLC; described PLC is connected by each communication module of wire drawing tank frequency converter of DP communication bus and wire drawing machine and the DP communication module of filament cutter frequency converter; described PLC electrical connection touch-screen, position transducer and an input/output module; described input/output module is connected with the electrical system of device, controls the signals such as output is electronic, interlock, startup, shutdown, band-type brake.
Described touch-screen selects MP277, its interface display comprises: customer parameter is arranged (comprises speed unit speed ratio at different levels setting, complete machine given speed sets, the set-point parameter of the stressed PID of standard) running status display, fault inquiry and reset, the setting of mandate execute-in-place etc.
Described control system comprises acquisition module, computing module, correction-compensation module, control module, arranges module and communication module, the signal of described acquisition module collection position sensor is also transferred to computing module and correction-compensation module, the input signal of described computing module and correction-compensation module also comprises the signal arranging module, output signal arrives control module, described communication module link control module; Described communication module is controlled by the joint control of the data acquisition of defledbus Communication processing and multiple stage frequency converter.
The tension force speeds match precision adaptive control method of linear drawing machine and high speed parting machine continuous seepage integrated apparatus, as shown in Figure 2,3, comprises following steps:
The first step, by touch-screen setting linear drawing machine and filament cutter travelling speed set-point, after the time of PLC according to speed preset value and according to the acceleration-deceleration of control system calculating, according to certain slope as main Setting signal V0, and utilize DP communication transfer to the frequency converter controlling filament cutter, as the Setting signal of filament cutter;
Second step, using the set-point of the signal of tension force swing arm in the position of centre as PID regulator in PLC; The position of tension force swing arm is detected by position transducer, for detecting position wiry, signal is linked into linear drawing machine corresponding wire drawing tank frequency converter, utilize DP communication the signal of collection to be passed to feedback signal as the computing system of PID regulator and adaptive equalization computing system in PLC, the difference of the tension force swing arm position wherein position sensor output signal and touch-screen artificially set according to technological requirement is △ L;
3rd step, exports un by band feedforward PID regulator and superposes to obtain value v1 as amount trimmed with main given v0; The formula Q=K △ LV1 of recycling adaptive equalization computing system, calculates wire drawing machine speed preset value Q, is transferred to the Setting signal of frequency converter as wire drawing tank of control wire drawing tank by DP communication bus.
The computing system output formula of the PID regulator of wherein said control system is as follows:
In above formula: n is sampling sequence number, T is sampling time 10MS, kp be scale-up factor 0.8, ki be integration constant 0.002, kd is derivative constant 10.
The course of work is:
By the linear drawing machine of touch-screen input setting and the travelling speed set-point of filament cutter, after the time of described PLC according to speed preset value and according to the acceleration-deceleration of system-computed, according to certain slope as main Setting signal v0, DP communication transfer mode is utilized to be transferred to the frequency converter controlling filament cutter, as the Setting signal of filament cutter.
Filament cutter and the signal of the position transducer between linear drawing machine are linked into the frequency converter of corresponding wire drawing tank simultaneously, utilize DP communication module that the signal of collection is passed to the feedback signal as the adaptive compensation algorithm of PID regulator in PLC.On the one hand according to the position of swing arm in centre, the set-point of a setting PID, is exported by PID regulator and superposes to obtain value v1 as amount trimmed with main given v0; Recycling adaptive compensation algorithm (formula Q=K △ LV1) calculates the set-point Q of wire drawing machine, the frequency converter of all control wire drawing tanks is transferred to by DP communication bus, as the Setting signal of wire drawing tank, thus realize the control of wire drawing machine speed, the utility model realizes automatic calculation compensation coefficient, system is compensated constantly, adjusts the tank speed of rear stage wire drawing tank constantly.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (2)
1. linear drawing machine and high speed parting machine continuous seepage integrated apparatus, it is characterized in that: the control system comprising linear drawing machine, filament cutter, simultaneously control linear drawing machine and filament cutter speed, tension force swing arm is housed, tension force swing arm place installation site sensor between described linear drawing machine, filament cutter;
Described control system comprises PLC, described PLC is connected by each communication module of wire drawing tank frequency converter of communication bus and wire drawing machine and the communication module of filament cutter frequency converter, described PLC electrical connection touch-screen, position transducer and an input/output module, described input/output module is connected with the electrical system of device.
2. linear drawing machine according to claim 1 and high speed parting machine continuous seepage integrated apparatus, it is characterized in that: described control system comprises acquisition module, computing module, correction-compensation module, control module, arranges module and communication module, the signal of described acquisition module collection position sensor is also transferred to computing module and correction-compensation module, the input signal of described computing module and correction-compensation module also comprises the signal arranging module, output signal arrives control module, described communication module link control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520162739.2U CN204480028U (en) | 2015-03-20 | 2015-03-20 | Linear drawing machine and high speed parting machine continuous seepage integrated apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520162739.2U CN204480028U (en) | 2015-03-20 | 2015-03-20 | Linear drawing machine and high speed parting machine continuous seepage integrated apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204480028U true CN204480028U (en) | 2015-07-15 |
Family
ID=53635807
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520162739.2U Active CN204480028U (en) | 2015-03-20 | 2015-03-20 | Linear drawing machine and high speed parting machine continuous seepage integrated apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204480028U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104731077A (en) * | 2015-03-20 | 2015-06-24 | 天津市金桥焊材集团有限公司 | Linear wire drawing machine and high-speed wire cutting machine continuous production integrated device and control method |
| CN105215066A (en) * | 2015-09-30 | 2016-01-06 | 深圳市英威腾电气股份有限公司 | Wire drawing machine system and method for controlling frequency conversion, length of string computational methods and device |
-
2015
- 2015-03-20 CN CN201520162739.2U patent/CN204480028U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104731077A (en) * | 2015-03-20 | 2015-06-24 | 天津市金桥焊材集团有限公司 | Linear wire drawing machine and high-speed wire cutting machine continuous production integrated device and control method |
| CN105215066A (en) * | 2015-09-30 | 2016-01-06 | 深圳市英威腾电气股份有限公司 | Wire drawing machine system and method for controlling frequency conversion, length of string computational methods and device |
| CN105215066B (en) * | 2015-09-30 | 2017-12-26 | 深圳市英威腾电气股份有限公司 | Wire drawing machine system and its method for controlling frequency conversion, length of string computational methods and device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203199756U (en) | Material recovering tension and conicity control device | |
| CN204480028U (en) | Linear drawing machine and high speed parting machine continuous seepage integrated apparatus | |
| CN103878893A (en) | Automatic control system and automatic control method for multi-wire cutting machine | |
| AU2018353939B2 (en) | Dynamic identification and control parameter re-correction system and method | |
| CN201467068U (en) | Intelligent control device of AC linear induction motor | |
| CN117408641B (en) | Pressure sensor production line processing operation supervision system based on data analysis | |
| CN203494895U (en) | Control device capable of ensuring load balancing of cold-rolled tinned wire tension roller | |
| CN103157851B (en) | Flying shear control system and method | |
| CN104731077A (en) | Linear wire drawing machine and high-speed wire cutting machine continuous production integrated device and control method | |
| CN104014887B (en) | A kind of control method of wire cutting machine tool and system | |
| CN103253405B (en) | Vibrating feed speed stabilizing control system and method | |
| CN103734893B (en) | A kind of tobacco sheet low-concentration slurrying control system and control method | |
| CN104785770A (en) | Cooling system of casting machine | |
| CN105402087B (en) | Wind turbines feather method for handover control | |
| CN106379757A (en) | Bus-based tension-free rubber rolling control system and control method thereof | |
| CN203259897U (en) | Tension force control system of wire feeding machine | |
| CN203523800U (en) | Cigarette weight control device of cigarette making machine | |
| CN105022423A (en) | Testing device and testing method for tension control of belt | |
| CN215189389U (en) | Automatic tipping paper deviation correcting device of cigarette making machine | |
| CN100458618C (en) | Precontrol algorithm for film tracting machine rolling perimeter | |
| CN101967704B (en) | Drawing frame leveling control method and servo system | |
| CN209106302U (en) | A kind of novel tobacco charging automatic error correction control system | |
| CN206562386U (en) | Glass pressing machine presser bar pressure automatic control system | |
| CN103708276B (en) | Open core rolling electric control system and control method | |
| CN206668553U (en) | A kind of roots blower control system suitable for flour mill |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 300300 No. 1 Liujing Road, Dongli Development Zone, Dongli District, Tianjin Patentee after: Tianjin Jinqiao Welding Materials Group Co., Ltd Address before: 300300, Tianjin Binhai New Area Development Zone, East Road storage area Patentee before: TIANJIN GOLDEN BRIDGE WELDING MATERIALS GROUP Co.,Ltd. |