CN203523800U - Cigarette weight control device of cigarette making machine - Google Patents
Cigarette weight control device of cigarette making machine Download PDFInfo
- Publication number
- CN203523800U CN203523800U CN201320644159.8U CN201320644159U CN203523800U CN 203523800 U CN203523800 U CN 203523800U CN 201320644159 U CN201320644159 U CN 201320644159U CN 203523800 U CN203523800 U CN 203523800U
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- Prior art keywords
- cigarette
- control device
- industrial computer
- weight control
- making machine
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- Expired - Lifetime
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 36
- 238000004260 weight control Methods 0.000 title claims abstract description 17
- 241000208125 Nicotiana Species 0.000 claims description 6
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 description 5
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004171 remote diagnosis Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
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Abstract
The utility model discloses a cigarette weight control device of a cigarette making machine. The cigarette weight control device comprises an industrial computer, a servo controller, a servo motor and a signal acquisition module, wherein the signal acquisition module acquires cigarette information and transmits the acquired cigarette information to an input module, the input module is connected to the industrial computer by an industrial Ethernet; the industrial computer is connected to an output module via the Ethernet; the output module is connected with the servo controller; the servo controller is connected to the servo motor; and the servo motor controls a chopper to move up and down. Due to the adoption of the cigarette weight control device, the stability of the cigarette weight in a production process of a ZJ17 cigarette making machine can be controlled accurately, the quality of twenty cigarettes reach the requirements of the technology, the maintaining cost and the failure rate of equipment are reduced, and the man-hour spent in repairing the equipment is reduced.
Description
Technical field
The utility model relates to the cigarette machine in tobacco business, relates in particular to a kind of Cigarette Weight Control device of cigarette machine.
Background technology
At present, ZJ17 cigarette making machine Weight control is comprised of 5 Special circuit boards, control accuracy is poor, this system and industrial computer communicate by CAN bus, often there is situation about going offline in CAN bus, affects the normal operation of equipment, and 5 Special circuit boards that Weight control unit is used are expensive, versatility is poor, and maintenance is inconvenient.
Utility model content
The purpose of this utility model is to provide a kind of cigarette making machine weight control device, can reduce maintenance cost and the fault rate of equipment.
The utility model adopts following technical proposals: a kind of cigarette making machine weight control device, include industrial computer, servo controller, servomotor and signal acquisition module, wherein said signal acquisition module gathers cigarette information conveyance to input module, input module connects industrial computer by EPA, industrial computer connects output module by Ethernet, output module connects servo controller, and servo controller connects servomotor, and servomotor is controlled chopper and moved up and down.
Described signal acquisition module includes the microwave device of the incremental encoder of monitoring speed, the displacement transducer that detects chopper position and detection density of tobacco rod.
Described industrial computer is connected with fault detector.
Described industrial computer, input module, output module are arranged in an aluminum frame.
Described EPA is EtherCAT EPA.
The utility model provides a kind of novel ZJ17 cigarette weight control system of cigarette making machine based on IPC, can accurately control the stability of ZJ17 cigarette machine cigarette weight in process of production, make 20 cigarette qualities reach technology requirement, the maintenance cost of reduction equipment and fault rate, the maintenance man-hours of minimizing equipment.
Concrete beneficial effect is as follows:
1, versatility, open strong; On the market of employing standard, standard module general, that can conveniently buy and industrial computer be as the platform of system, without any the hardware of independent research, and open good, highly versatile; Industrial computer can be connected with internet completely, can realize remote diagnosis, guarantees to carry out fast fault diagnosis and fault and gets rid of;
2, transfer of data fast, accurately; EtherCAT is that its transfer rate can reach 100Mbit/s by a kind of high speed, the real-time industrial ethernet of the exploitation of German Beckhoff company.EtherCAT EPA at a high speed, freely, data transmission and processing ability flexibly, make can easily complete comprehensive, jumbo exchanges data between IPC control system, fault rate reduces, and reduces the maintenance man-hours of equipment.
Accompanying drawing explanation
Fig. 1 is theory diagram of the present utility model.
The specific embodiment
As shown in Figure 1, the utility model discloses a kind of cigarette making machine weight control device, include industrial computer, servo controller, servomotor and signal acquisition module, described signal acquisition module input signal source has the microwave device of the incremental encoder of monitoring speed, the displacement transducer that detects chopper position and detection density of tobacco rod.Signal acquisition module is delivered to input module by various signals, input module connects industrial computer by EPA, industrial computer connects output module by Ethernet, output module connects servo controller by control signal wire, servo controller connects servomotor by stube cable, and servomotor is controlled chopper and moved up and down.
Wherein industrial computer connection is also connected with fault detector by CAN bus, is fault detector installation+24V power supply.Described industrial computer, input module, output module are arranged in an aluminum frame, and installment and debugging is fairly simple; Described EPA is EtherCAT EPA.
By signal acquisition module collection from delta pulse signal on ZJ17 cigarette machine, chopper position signalling and density of tobacco rod signal are to industrial computer, the cigarette weight standard that industrial computer requires according to user, calculate actual cigarette weight and deviation of weight, pipe tobacco distributed data, by servo controller, drive servomotor, driven by servomotor chopper moves up and down, within thereby control cigarette weight is stabilized in the scope of setting, in the man-machine interface that industrial computer connects simultaneously, can carry out relative parameters setting, and demonstration data and the operation curve relevant to cigarette weight.
Claims (5)
1. a cigarette making machine weight control device, it is characterized in that: include industrial computer, servo controller, servomotor and signal acquisition module, wherein said signal acquisition module gathers cigarette information conveyance to input module, input module connects industrial computer by EPA, industrial computer connects output module by Ethernet, output module connects servo controller, and servo controller connects servomotor, and servomotor is controlled chopper and moved up and down.
2. cigarette making machine weight control device according to claim 1, is characterized in that: described signal acquisition module includes the microwave device of the incremental encoder of monitoring speed, the displacement transducer that detects chopper position and detection density of tobacco rod.
3. cigarette making machine weight control device according to claim 2, is characterized in that: described industrial computer is connected with fault detector.
4. cigarette making machine weight control device according to claim 3, is characterized in that: described industrial computer, input module, output module are arranged in an aluminum frame.
5. cigarette making machine weight control device according to claim 4, is characterized in that: described EPA is EtherCAT EPA.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320644159.8U CN203523800U (en) | 2013-10-18 | 2013-10-18 | Cigarette weight control device of cigarette making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320644159.8U CN203523800U (en) | 2013-10-18 | 2013-10-18 | Cigarette weight control device of cigarette making machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203523800U true CN203523800U (en) | 2014-04-09 |
Family
ID=50410076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320644159.8U Expired - Lifetime CN203523800U (en) | 2013-10-18 | 2013-10-18 | Cigarette weight control device of cigarette making machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203523800U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104132866A (en) * | 2014-07-07 | 2014-11-05 | 中国电子科技集团公司第四十一研究所 | Cigarette weight collecting device and method |
| CN105105326A (en) * | 2015-07-28 | 2015-12-02 | 郑州长河电子工程有限公司 | Industrial control computer (IPC)-based cigarette making machine tobacco rod weight control and quality detection integrated device and method |
| CN111938189A (en) * | 2020-07-10 | 2020-11-17 | 深圳市鸿捷源自动化系统有限公司 | Algorithm for realizing predictive maintenance and perfection of chopper disc |
-
2013
- 2013-10-18 CN CN201320644159.8U patent/CN203523800U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104132866A (en) * | 2014-07-07 | 2014-11-05 | 中国电子科技集团公司第四十一研究所 | Cigarette weight collecting device and method |
| CN105105326A (en) * | 2015-07-28 | 2015-12-02 | 郑州长河电子工程有限公司 | Industrial control computer (IPC)-based cigarette making machine tobacco rod weight control and quality detection integrated device and method |
| CN111938189A (en) * | 2020-07-10 | 2020-11-17 | 深圳市鸿捷源自动化系统有限公司 | Algorithm for realizing predictive maintenance and perfection of chopper disc |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Patentee after: CHINA TOBACCO HENAN INDUSTRIAL Co.,Ltd. Address before: 450000 Zhengzhou agricultural road, Henan, No. 29 Patentee before: CHINA TOBACCO HENAN INDUSTRIAL Co.,Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20140409 |
|
| CX01 | Expiry of patent term |