CN204470581U - A kind of casting equipment - Google Patents
A kind of casting equipment Download PDFInfo
- Publication number
- CN204470581U CN204470581U CN201520083180.4U CN201520083180U CN204470581U CN 204470581 U CN204470581 U CN 204470581U CN 201520083180 U CN201520083180 U CN 201520083180U CN 204470581 U CN204470581 U CN 204470581U
- Authority
- CN
- China
- Prior art keywords
- casting
- mold cavity
- material loading
- mould
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The utility model discloses a kind of casting equipment, this equipment comprises: mould, and it has mold cavity and casting gate, and mold cavity is communicated with casting gate; Pouring device, in order to prepare casting liquid and casting liquid poured into casting gate; Telecontrol equipment, described mould is arranged on described telecontrol equipment, and described telecontrol equipment is driven by motion driving mechanism, and so as to driven mold motion, the casting liquid in mold cavity fills full described mold cavity by its inertia.The beneficial effects of the utility model are: moved by telecontrol equipment driven mold, are positioned at the casting liquid of mold cavity by inertia force, thus fill full whole mold cavity, cast effective.
Description
Technical field
The utility model relates to forming technique field, is specifically related to a kind of casting equipment.
Background technology
Casting is that the metal of molten state, concrete etc. are injected mould, carries out the casting of metal parts or the moulding process of cement plate and concrete construction.
In casting forming process, casting liquid flows in mold cavity, thus mold cavity is filled, and then cools, and forms strand.In casting forming process, when the mobility of some casting liquid is poor, environment temperature is lower, the heat insulation effect of mould poor or mold cavity has sharp-pointed position, casting liquid can not fill up mold cavity, thus have pit through the casting billet surface local of casting forming, shape and the inconsistent situation of mold cavity shape after being even shaped.
Therefore need the strand after a kind of casting and the high casting method of the shape consistent degree of mold cavity and implement the casting equipment of this casting method.
Utility model content
The purpose of this utility model is to provide a kind of casting equipment, moved by telecontrol equipment driven mold, be positioned at the casting liquid of mold cavity by inertia force, thus fill full whole mold cavity, thus the shape of the strand adopting above-mentioned casting method and casting equipment to make is consistent with the shape of mold cavity, cast effective, to overcome prior art above shortcomings.
The purpose of this utility model is achieved through the following technical solutions:
A kind of casting method, comprises the steps:
S1, by casting liquid water in mould by the casting gate be located on mould;
S2, to be made the mold cavity of the full mould of casting liquid filling by the motion of mould;
S3, to casting liquid cools make it solidify to form strand.
Preferably, in mould, mold movement is made while casting liquid.
Preferably, the casting port position on mould is provided with storage container, and liquid storage of casting is to storage container, and the storage chamber of storage container is communicated with mold cavity.
Preferably, casting port position on mould is provided with storage container, liquid storage of casting is to storage container, be provided with to open/stop liquid of casting between the storage chamber of storage container and mold cavity and flow into the valve of mold cavity from the storage chamber of storage container, stop casting after casting liquid being watered storage container, then make mold movement.
For implementing the casting equipment of above-mentioned casting method, comprising:
Mould, it has mold cavity and casting gate, and mold cavity is communicated with casting gate;
Pouring device, in order to prepare casting liquid and casting liquid poured into casting gate;
Telecontrol equipment, described mould is arranged on described telecontrol equipment, and described telecontrol equipment is driven by motion driving mechanism, so as to driven mold motion, makes the casting liquid in die casting chamber fill full described mold cavity by its inertia.
Further, described pouring device comprises:
Casting liquid tank, is loaded with casting liquid in it;
Feed mechanism, in order to import the casting liquid in described casting liquid tank in mold cavity through casting gate.
Further, described pouring device also comprises casting pipeline, described casting pipeline is arranged on the wall of described casting liquid tank, the material loading driving mechanism that described feed mechanism comprises material loading cup, material loading push rod and drives described material loading push rod to move up and down, described material loading cup is rotatably connected on described material loading push rod, the outer wall of described casting pipeline is provided with batch turning lever, and it is protruding that the outer wall of described material loading cup is provided with the batch turning coordinated with described batch turning lever.
Frame is provided with die arrangement device, by die arrangement device, mould is accurately located, make casting gate with casting pipeline lower export corresponding, comprise die arrangement device, automatic lowering lever positioning device, casting pipeline is made up of aluminium alloy or copper alloy, and the casting liquid of high temperature can not be attached to the inwall of casting pipeline.
Further, described casting gate is provided with the leakage preventing mechanism that casting liquid when preventing mold movement in mold cavity flows out from casting gate or storage container.
Further, the centroid of described mold cavity is symmetrical, and the axle center of casting gate overlaps with the central symmetry axis of mold cavity, and described telecontrol equipment drives described mould to rotate around the central symmetry axis of described mold cavity.
Further, the utility model also comprises controller, and described motion driving mechanism and described material loading driving mechanism are cylinder, and the control end of described motion driving mechanism and the control end of described material loading driving mechanism are all electrically connected with described controller
The beneficial effects of the utility model are:
Moved by telecontrol equipment driven mold, be positioned at the casting liquid of mold cavity by inertia force, thus fill full whole mold cavity, thus the shape of the strand adopting above-mentioned casting method and casting equipment to make is consistent with the shape of mold cavity, casts effective;
Frame is provided with die arrangement device, by die arrangement device, mould is accurately located, make casting gate with casting pipeline lower export corresponding, comprise die arrangement device, automatic lowering lever positioning device, casting pipeline is made up of aluminium alloy or copper alloy, and the casting liquid of high temperature can not be attached to the inwall of casting pipeline;
Can add casting liquid in moving mold limit, limit in mold cavity, also first casting liquid can be added storage container, then make mold movement, operating flexibility is high;
Arrange leakage preventing mechanism at casting gate, casting liquid during in order to prevent mold movement in mold cavity flows out from casting gate or storage container, thus ensures that casting liquid fills up mold cavity, ensures the forming effect of strand.
Accompanying drawing explanation
Fig. 1 is side view of the present utility model;
Fig. 2 is the view that mould of the present utility model navigates on the workbench of casting pipeline end opening;
Fig. 3 is the view be rotated mould.
In figure: 1, frame; 2, jacking cylinder; 3, lifting pin; 4, servomotor; 5, stiffener; 6, fixture; 7, mould; 8, feeding cylinder; 9, pallet; 10, casting liquid tank; 11, casting pipeline; 12, material loading cup; 13, batch turning lever; 14, batch turning is protruding; 15, material loading driving mechanism.
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical solution of the utility model and its beneficial effect are described further.
A kind of casting method, comprises the steps:
S1, by casting liquid water in mould by the casting gate be located on mould;
S2, to be made the mold cavity of the full mould of casting liquid filling by the motion of mould;
S3, to casting liquid cools make it solidify to form strand.
Preferably, in mould, mold movement is made while casting liquid.
Preferably, the casting port position on mould is provided with storage container, and liquid storage of casting is to storage container, and the storage chamber of storage container is communicated with mold cavity.
Preferably, casting port position on mould is provided with storage container, liquid storage of casting is to storage container, be provided with to open/stop liquid of casting between the storage chamber of storage container and mold cavity and flow into the valve of mold cavity from the storage chamber of storage container, stop casting after casting liquid being watered storage container, then make mold movement.
As shown in Figure 1-Figure 3, implement the casting equipment of above-mentioned casting method, comprising:
Mould 7, it has mold cavity and casting gate, and mold cavity is communicated with casting gate;
Pouring device, in order to prepare casting liquid and casting liquid poured into casting gate;
Telecontrol equipment, described mould 7 is arranged on described telecontrol equipment, and described telecontrol equipment is driven by motion driving mechanism, moves so as to driven mold 7, and the casting liquid in mold cavity fills full described mold cavity by its inertia.When moving to prevent mould 7, casting liquid flows out from casting gate or storage container, and also can arrange a leakage preventing mechanism on the entrance of casting gate or storage container, this leakage preventing mechanism can be magnetic valve, and this magnetic valve and controller are electrically connected.
Further, the utility model also comprises controller, and described motion driving mechanism and described material loading driving mechanism 15 are cylinder, and the control end of described motion driving mechanism and the control end of described material loading driving mechanism 15 are all electrically connected with described controller.
Moved by telecontrol equipment driven mold 7, be positioned at the casting liquid of mold cavity by inertia force, thus fill full whole mold cavity, thus the shape of the strand adopting above-mentioned casting method and casting equipment to make is consistent with the shape of mold cavity, casts effective.The forms of motion of mould 7 can swing for linear reciprocation, shake, rotation, around the axle revolution be positioned at outside mould 7 or in spatial rotational, as having the position of change suddenly when mold cavity, the mode now allowing telecontrol equipment driven mold 7 fill up mold cavity along the liquid that is conducive to casting is moved, motion mode can be that the axle of winding mold tool itself rotates, reciprocally swinging, vibrations etc.
Pouring device comprises feeding structure and the inner casting liquid tank 10 being loaded with casting liquid; Casting liquid in casting liquid tank 10 imports in mold cavity through casting gate by feed mechanism.
Described pouring device also comprises casting pipeline 11, described casting pipeline 11 is arranged on the wall of described casting liquid tank 10, the material loading driving mechanism 15 that described feed mechanism comprises material loading cup 12, material loading push rod and drives described material loading push rod to move up and down, described material loading cup 12 is rotatably connected on described material loading push rod, the outer wall of described casting pipeline 11 is provided with batch turning lever 13, and the outer wall of described material loading cup 12 is provided with the batch turning projection 14 coordinated with described batch turning lever 13.Material loading driving mechanism 15 drives material loading cup 12 to pump, when material loading cup 12 moves to minimum point, material loading cup 12 is immersed in casting liquid, casting liquid fills up material loading cup 12, then material loading driving mechanism 15 drives material loading cup 12 to move upward until batch turning projection 14 encounters batch turning lever 13, now material loading cup 12 rotates around it axle rotation, and poured into by position casting liquid in the inner in casting pipeline 11, casting liquid pours into mold cavity with casting pipeline 11.Pour the weight of the casting liquid in casting pipeline 11 into accurately control material loading cup 12 at every turn, select the cylinder that control end and controller are electrically connected, controller can select PLC, controlled the height of material loading cup 12 by the stroke controlling material loading driving mechanism 15, thus control the weight that the liquid in casting pipeline 11 poured into by material loading cup 12.The motion state of material loading driving mechanism 15 can be controlled by controller, thus complete casting liquid to take out in casting liquid tank and then pour in casting pipeline 11, and accurately control the weight of the casting liquid at every turn pouring casting pipeline 11 into by the stroke of control cylinder.
This equipment also comprises a frame 1, frame 1 is provided with a horizontally disposed workbench, the front end of workbench slidably connects the fixture 6 adapted with the shape of mould 7, fixture 6 reciprocatingly slides along the longitudinal direction at the upper surface of workbench, fixture 6 slide rearwardly to the casting gate position corresponding with the end opening of casting pipeline 11, it reciprocatingly slides and to be controlled by two the feeding cylinders 8 being arranged on the workbench left and right sides, feeding cylinder 8 can be single piston-cylinder, the single piston-cylinder arranged before and after each side having two under this kind of scheme, single piston-cylinder of workbench front end promotes fixture 6 and slides backward, its sliding distance is by the Stroke Control of cylinder, promote mould 7 by the single piston-cylinder being arranged on workbench rear end after having cast to travel forward, this kind of design fixture 6 break away from moulds 7 in casting cycle, arrange in goalkeeper's mould 7 is located on the table, ensure that casting environment is not contaminated, improve the casting quality of strand, simultaneously, casting liquid is molten condition, temperature is high, prevent casting cycle casting liquid from spilling and cause potential safety hazard, the control end of above-mentioned cylinder and controller are electrically connected, and are controlled by the time delay of control cylinder and stroke: mould 7 is shifted onto the casting gate position corresponding with the end opening of casting pipeline 11 and after casting, mould 7 is pushed back the initial position of workbench front end.
Mould 7 is pushed into the end opening place of casting pipeline 11, due to mould 7 casting gate and casting pipeline 11 between on vertical height, leave gap, if now casting liquid is poured into from casting pipeline 11, casting liquid can spill from gap between the two, also potential safety hazard is there is while causing the waste of casting liquid, in order to head it off, now on the workbench of the end opening correspondence position with casting pipeline 11, offer through hole, preferably, the axis of through hole is vertically arrange, lifting pin 3 is installed in through hole, the upper end of lifting pin 3 connects the pallet 9 that rest plays mould 7, the lower end of lifting pin 3 is to downward-extension and be connected with the output of a jacking cylinder 2, by jacking cylinder 2 upwards jacking lifting pin 3, mould 7 is made to be adjacent to the end opening of casting pipeline 11, this design can solve casting liquid and spill this technical problem, as optimal technical scheme, the control end of jacking cylinder 2 should be electrically connected with controller, thus control the action of jacking cylinder 2.
In order to accurately mould 7 be located, the present invention also can arrange die arrangement device, by die arrangement device, mould is accurately located, make casting gate with casting pipeline 11 lower export corresponding, the end opening of casting pipeline 11 can be trapped among inner some claws to downward-extension for band is fixed on frame 1 by die arrangement device, claw can vertically be arranged and all claw circumference, the distance of the distribution center apart from claw inside claw increases from top to bottom gradually, lifting pin 3, by mould 7 upwards jacking process, is beneficial to the guide-localization of mould 7.
In conjunction with telecontrol equipment for mould provides the forms of motion of rotation to be elaborated by the utility model:
When the centroid of mold cavity is symmetrical, the center of casting gate and the central symmetry axis of mold cavity are arranged to overlap, casting liquid adds mold cavity from casting gate, then mould 7 is made to rotate, casting liquid moves by the direction of centrifugal action to the central symmetry axis away from mold cavity, thus fills up whole mold cavity.Mould 7 be rotated through the driven unit that to be slidably connected on lifting pin 3, then this driven unit is driven to realize by power set, as preferred technical scheme, the mode of being slidably connected can be spline joint, driven unit can be sprocket wheel, and power set are motor, now controls the rotating speed of lifting pin 3, rotation duration for realizing, servomotor 4 can be selected, now servomotor 4 and controller are electrically connected the control that can realize running status private being taken to motor.Liquid cast in mould 7 rotation process to the center flow away from mold cavity, now for providing enough casting liquid to fill up mold cavity, casting gate can be kept to dock with the end opening of casting pipeline 11, also can a storage container be set on casting gate.Casting gate dock with the end opening of casting pipeline 11 time, casting when mould 7 rotates liquid continuously adds in mold cavity, keeping mould 7 to push against state all the time with pipeline 11 of casting, in order to reduce the frictional force of the two, can arrange a rolling bearing between.Casting gate arranges a storage container, storage container is communicated with mold cavity, when adding casting liquid, casting liquid is positioned at mold cavity near the position of casting gate and storage container, due to casting liquid can be stored in storage container, can stop adding casting liquid in mould 7 before now rotating mould 7, then descending by the output descending control lifting pin 3 of jacking cylinder 2, thus mould 7 departs from casting pipeline 11, avoid the friction between mould 7 and pipeline, then servomotor 4 is started, mould 7 rotates with lifting pin 3, the casting liquid being positioned at storage container is filled into mold cavity gradually.
In addition, in order to improve the stability that lifting pin 3 rotates, frame 1 designs stiffener 5, stiffener 5 is between workbench and sprocket wheel, stiffener 5 and lifting pin 3 are rotationally connected by bearing, bearing can be fixed on stiffener 5 and also can be fixed on lifting pin 3, swing when preventing lifting pin 3 from rotating.
Claims (6)
1. a casting equipment, is characterized in that, comprising:
Mould, it has mold cavity and casting gate, and mold cavity is communicated with casting gate;
Pouring device, in order to prepare casting liquid and casting liquid poured into casting gate;
Telecontrol equipment, described mould is arranged on described telecontrol equipment, and described telecontrol equipment is driven by motion driving mechanism, so as to driven mold motion, makes the casting liquid in die casting chamber fill full described mold cavity by its inertia.
2. casting equipment according to claim 1, is characterized in that, described pouring device comprises:
Casting liquid tank, is loaded with casting liquid in it;
Feed mechanism, in order to import the casting liquid in described casting liquid tank in mold cavity through casting gate.
3. casting equipment according to claim 2, it is characterized in that, described pouring device also comprises casting pipeline, described casting pipeline is arranged on the wall of described casting liquid tank, the material loading driving mechanism that described feed mechanism comprises material loading cup, material loading push rod and drives described material loading push rod to move up and down, described material loading cup is rotatably connected on described material loading push rod, the outer wall of described casting pipeline is provided with batch turning lever, and it is protruding that the outer wall of described material loading cup is provided with the batch turning coordinated with described batch turning lever.
4. casting equipment according to claim 3, is characterized in that, described casting gate is provided with the leakage preventing mechanism that casting liquid when preventing mold movement in mold cavity flows out from casting gate or storage container.
5. casting equipment according to claim 4, is characterized in that, the centroid of described mold cavity is symmetrical, and the axle center of casting gate overlaps with the central symmetry axis of mold cavity, and described telecontrol equipment drives described mould to rotate around the central symmetry axis of described mold cavity.
6. casting equipment according to claim 5, it is characterized in that, also comprise controller, described motion driving mechanism and described material loading driving mechanism are cylinder, and the control end of described motion driving mechanism and the control end of described material loading driving mechanism are all electrically connected with described controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520083180.4U CN204470581U (en) | 2015-02-05 | 2015-02-05 | A kind of casting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520083180.4U CN204470581U (en) | 2015-02-05 | 2015-02-05 | A kind of casting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204470581U true CN204470581U (en) | 2015-07-15 |
Family
ID=53626329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520083180.4U Expired - Fee Related CN204470581U (en) | 2015-02-05 | 2015-02-05 | A kind of casting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204470581U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110903150A (en) * | 2019-12-09 | 2020-03-24 | 西安近代化学研究所 | Movable casting pot for slurry explosive |
| CN113477900A (en) * | 2021-06-11 | 2021-10-08 | 银峰铸造（芜湖）有限公司 | Casting process of automobile steering knuckle |
-
2015
- 2015-02-05 CN CN201520083180.4U patent/CN204470581U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110903150A (en) * | 2019-12-09 | 2020-03-24 | 西安近代化学研究所 | Movable casting pot for slurry explosive |
| CN110903150B (en) * | 2019-12-09 | 2021-10-01 | 西安近代化学研究所 | Movable casting pot for slurry explosive |
| CN113477900A (en) * | 2021-06-11 | 2021-10-08 | 银峰铸造（芜湖）有限公司 | Casting process of automobile steering knuckle |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103447482B (en) | A kind of quantitative automatic casting machine of biserial chain type | |
| CN107900313B (en) | Automatic low-pressure casting method for magnesium alloy | |
| CN204470581U (en) | A kind of casting equipment | |
| CN114309566A (en) | Automatic casting device and method for valve body production and manufacturing | |
| CN110666151A (en) | Automatic piston casting process | |
| CN114643342A (en) | Pouring device for high-pressure casting die | |
| CN104588626A (en) | Casting method and casting equipment for implementing casting method | |
| CN201900232U (en) | Hydraulic ingot casting lifting table for lithium ingot casing | |
| CN103949623B (en) | A kind of five connecting rod soup feeding machine double teeming spoon mechanical arms | |
| CN209094495U (en) | A kind of cast metals process units | |
| CN110756790A (en) | Automatic intelligent processing equipment for casting and forming of castings | |
| CN205218013U (en) | Disc casting device that can continuous casting | |
| CN207071672U (en) | A kind of vacuum pressing and casting casting excess flow control | |
| CN204122697U (en) | A kind of batch production casting pouring structure | |
| CN116851691A (en) | Sand casting mould with adjustable flow | |
| CN106424682A (en) | Automatic double-quantitative double-ladle piston casting device | |
| CN208728638U (en) | Full-automatic valve foundry production line | |
| CN204603277U (en) | A kind of Rotating caster | |
| CN204413132U (en) | Bottom filling is insulated pouring machine not | |
| CN212884905U (en) | Automatic casting device for zinc liquid | |
| CN107855487B (en) | Centrifugal casting machine | |
| CN204413125U (en) | Bottom filling insulated pouring machine | |
| CN211177917U (en) | Ground pouring type intermediate frequency electric furnace capable of improving casting yield | |
| CN211614245U (en) | Steel ingot stable casting platform | |
| CN112935237A (en) | Servo upset intelligence pouring production line of feeding of aluminum alloy mobile type |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150715 Termination date: 20170205 |