CN204122697U - A kind of batch production casting pouring structure - Google Patents
A kind of batch production casting pouring structure Download PDFInfo
- Publication number
- CN204122697U CN204122697U CN201420613708.XU CN201420613708U CN204122697U CN 204122697 U CN204122697 U CN 204122697U CN 201420613708 U CN201420613708 U CN 201420613708U CN 204122697 U CN204122697 U CN 204122697U
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- molten iron
- running channel
- ladle
- sand mold
- horizontal running
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Abstract
A kind of cast structure producing foundry goods in batches, belong to casting field, described multiple sand mold is arranged in factory building equably, top, multiple sand mold sprue gate is provided with vertical pouring gate, vertical pouring gate mouth is greater than and is connected to bottom prefabricated horizontal running channel molten iron outlet, horizontal running channel one end is provided with molten iron inlet, described horizontal running channel molten iron inlet height is higher than running channel end height, the rising head of sand mold is provided with waist type riser pipeline, the molten iron inlet side of horizontal running channel is provided with the ladle carrier of carrying molten iron, by utilizing the utility model structure, foundry goods can be produced in batches, accelerate speed of production.
Description
Technical field
The utility model relates to a kind of production casting pouring structure, and particularly one batch production casting pouring structure, belongs to casting field.
Background technology
In castings production process, traditional production method arranges model in sandbox, after top box or nowel mould assembling, carry out moulding by casting individually, the each pouring molten iron of this preparation method is little, and molten iron is in casting process, molten iron evaporating, emitting, dripping or leaking of liquid or gas phenomenon is serious, very large waste can be caused, what particularly utilize in molten iron handling process is original method for carrying, in handling process, there is very large danger, accidentally will cause the scald phenomenon of operating personnel, when molten iron is melting stove distance foundry is distant, molten iron surface easily forms very thick layer of oxide layer, even if distance closely also cannot be produced in batches, how can produce foundry goods in batches at short notice, unanimously a difficult problem of casting industry for a long time.
Summary of the invention
Casting method is carried out for utilizing pouring molten iron in single sandbox in castings production, casting efficiency is low, molten iron waste is large, there is certain carrying dangerous problem, the utility model provides a kind of cast structure producing foundry goods in batches, its objective is to improve casting speed, the waste of less molten iron, eliminate operation hidden danger, guarantee safe production.
The technical solution of the utility model is: a kind of batch production casting pouring structure, comprise sand mold, described sand mold comprises multiple, multiple sand mold is arranged in factory building equably, top, multiple sand mold sprue gate is provided with vertical pouring gate, horizontal running channel one end is provided with molten iron inlet, described horizontal running channel molten iron inlet height is higher than running channel end height, the rising head of sand mold is provided with waist type riser pipeline, the molten iron inlet side of horizontal running channel is provided with the ladle carrier of carrying molten iron, described horizontal running channel is arranged on and can adjusts on movable stand highly, described liftable movable stand is provided with lowering or hoisting gear and mobile device, the running channel diameter of described molten iron inlet one end is greater than running channel end diameter, the ladle carrier of described carrying molten iron is provided with ladle, ladle is provided with trip shaft, trip shaft is provided with sprocket wheel, sprocket wheel is connected with reductor, reductor is connected with motor, the ladle carrier of described carrying molten iron is provided with ladle pressure sensor, pressure sensor is connected to weight display, the ladle carrier of described carrying molten iron is provided with manual ladle turning device, transmission mechanism is provided with in turning device, described be provided with horizontal running channel movable stand and ladle carrier on be provided with synchronizing moving bindiny mechanism, described ladle carrier is arranged on small-sized steel rail.
The good effect that the utility model has is: by arranging vertical pouring gate on sand mold, the molten iron of horizontal running channel outlet at bottom can be made to flow in sand mold by vertical pouring gate, by arranging waist type riser pipeline on sand mold, can complementary contraction amount, by horizontal running channel is arranged on height adjustable movable stand, can after pouring a sediment outflow case, promote the sand mold of horizontal running channel to next row to pour into a mould, by horizontal running channel being designed to the angle of inclination of molten iron inlet end higher than horizontal running channel end, be conducive to the cast of molten iron, by utilizing ladle carrier, can once carry a large amount of molten iron, simultaneously to pouring molten iron in multiple sand mold, by using automatic or manual turning device on carrier, can control ladle upset, and can be controlled the number of toppling over molten iron by pressure sensor, by ladle carrier is arranged on small-sized steel rail, mobile motor can be utilized to drive carrier to move along small-sized steel rail, by arranging bindiny mechanism between ladle carrier and lifting moving frame, molten iron floor truck and crane synchronizing moving can be made.
Accompanying drawing explanation
The structural representation of the horizontal running channel that Fig. 1 sandbox is arranged.
The side structure schematic diagram of Fig. 2 ladle carrier.
The Facad structure schematic diagram of Fig. 3 ladle carrier.
detailed description of the invention:
Referring to Fig. 1, Fig. 2 is described in detail further with regard to the technical solution of the utility model, in figure, 1: sand mold, 2: vertical pouring gate, 2a: cup, 3: waist type riser pipeline, 4: molten iron exports, 5: horizontal running channel, 5a: inlet, 5b: end, 6: lowering or hoisting gear, 7: movable stand, 8: mobile device, 21: ladle, 22: sprocket wheel, 22a trip shaft, 23: support, 23a: pressure sensor, 24: manual overturning is taken turns, 24: handle, 25: reductor sprocket wheel, 25a: chain, 26: 2-level reducer, 27: upset motor, 27a: first class reducer, 28: mobile motor, 29: mobile chain, 30: wheel shaft sprocket wheel, 31: wheel shaft, 32: wheel.
The technical solution of the utility model is a kind of cast structure producing foundry goods in batches, the structural representation of the horizontal running channel that Fig. 1 sandbox is arranged, comprise sand mold 1, described multiple sand mold 1 is arranged in factory building equably, top, described multiple sand mold 1 sprue gate is provided with vertical pouring gate 2, vertical pouring gate mouth is greater than and is connected to bottom prefabricated horizontal running channel 5 molten iron outlet 4, horizontal running channel 5 one end is provided with molten iron inlet 5a, described horizontal running channel molten iron inlet 5a height is higher than running channel end 5b height, the rising head of sand mold 1 is provided with waist type riser pipeline 3, the molten iron inlet 5a side of horizontal running channel 5 is provided with the ladle carrier of carrying molten iron, described horizontal running channel 5 is arranged on and can adjusts on movable stand 7 highly, described liftable movable stand 7 is provided with lowering or hoisting gear 6 and mobile device 8, mobile device 8 and lowering or hoisting gear 6 utilize motor to drive, the running channel diameter of described molten iron inlet 5a one end is greater than the diameter of running channel end 5b, described be provided with horizontal running channel 5 movable stand 7 and ladle carrier on be provided with synchronizing moving bindiny mechanism, described ladle carrier is arranged on small-sized steel rail.
Fig. 2 is the side structure schematic diagram of ladle carrier, Fig. 3 is the Facad structure schematic diagram of ladle carrier, the ladle carrier of described carrying molten iron is provided with ladle 21, ladle 21 is provided with trip shaft 22a, trip shaft 22a is arranged on ladle support 23, trip shaft 22a is arranged on the support 23 at two ends, trip shaft 22a is provided with sprocket wheel 22, sprocket wheel 22 is connected with reductor sprocket wheel 25, wherein reductor is divided into first class reducer 27a and 2-level reducer 26, first ladle sprocket wheel 22 utilizes chain 25a to be connected with 2-level reducer 26 to be connected with reductor sprocket wheel 25, 2-level reducer 26 is connected with first class reducer 27a, and then be connected with upset motor 27, the ladle carrier of described carrying molten iron is provided with ladle pressure sensor 23a, pressure sensor 23a is connected to weight display, the ladle carrier of described carrying molten iron is provided with manual ladle turning device, upset overturns ladle 21 by rotary manual turning wheel 24, transmission mechanism is provided with in turning device, make use of chain in the present embodiment to rotate, ladle carrier is provided with mobile motor 28, mobile motor 28 drives wheel shaft 31 to rotate by mobile chain 29 live axle sprocket wheel 39, the two ends of wheel shaft 31 are provided with wheel 32, wheel is arranged on small-sized steel rail and moves.
When utilizing the cast structure in the utility model to carry out batch production foundry goods, produce in batches according to following steps:
1) assembled workpiece apperance in upper drag box, and it is fixing to carry out support;
2) in sandbox, CO is filled in
2hardened sodium silicate sand or self-hardening sand strike off;
3), after etc. sand mold 1 hardens, take out the workpiece apperance in sandbox, by upper drag box mould assembling, remove top sandbox, expose sand mold 1;
4) arrange on vertical pouring gate 2, vertical pouring gate 2 at sand mold 1 sprue gate cup 2a is set, waist type riser pipeline 3 is set at the rising head of sand mold 1;
5) ladle carrier is driven, the ladle pouring nozzle being loaded with molten iron is made to move to by the molten iron inlet 5a of horizontal running channel 5, automatic or manual upset molten iron 21 pouring molten iron, until molten iron rises to rising head, while pouring molten iron, to next row sand mold 1 being arranged vertical pouring gate 5, cup 2a and waist type riser pipeline 3;
6) going back to ladle 21 utilizes the motor lifting mobile frame be arranged on lowering or hoisting gear 6 also mobile, by bindiny mechanism by ladle carrier and next row sand mold upper end can be moved to by lifting mobile frame 7 simultaneously, horizontal running channel 5 lower end is made to export cup 2a on aligned perpendicular running channel 2;
7) utilize above-mentioned 5) method pour into a mould;
8) above-mentioned cast program is repeatedly carried out, until be all poured by the sand mold in casting factory building;
9), after cooling, from sand mold, take out foundry goods, to casting sprue, emit oral area to process, complete casting pouring operation.
By arranging vertical pouring gate 2 on sand mold 1, the molten iron of horizontal running channel 5 outlet at bottom can be made to flow in sand mold 1 by vertical pouring gate, by arranging waist type riser pipeline 3 on sand mold 1, can complementary contraction amount, by horizontal running channel 5 is arranged on height adjustable movable stand 7, can after pouring a sediment outflow case, the sand mold promoting horizontal running channel 5 pairs of next rows is poured into a mould, by horizontal running channel 5 being designed to the angle of inclination of molten iron inlet 5a end higher than horizontal running channel end 5b, be conducive to the cast of molten iron, by utilizing ladle carrier, can once carry a large amount of molten iron, simultaneously to pouring molten iron in multiple sand mold 1, by using automatic or manual turning device on carrier, can control ladle upset, and can by arrange pressure sensor to topple over molten iron number control, by ladle carrier is arranged on small-sized steel rail, mobile motor 28 can be utilized to drive carrier to move along small-sized steel rail, by arranging certain bindiny mechanism between ladle carrier and lifting moving frame, molten iron floor truck and crane synchronizing moving can be made.
Claims (7)
1. a batch production casting pouring structure, comprise sand mold, it is characterized in that: described sand mold comprises multiple, multiple sand mold is arranged in factory building equably, top, multiple sand mold sprue gate is provided with vertical pouring gate, and horizontal running channel one end is provided with molten iron inlet, and described horizontal running channel molten iron inlet height is higher than running channel end height, the rising head of sand mold is provided with waist type riser pipeline, the molten iron inlet side of horizontal running channel is provided with the ladle carrier of carrying molten iron.
2. one batch production casting pouring structure according to claim 1, it is characterized in that: described horizontal running channel is arranged on and can adjusts on movable stand highly, described liftable movable stand is provided with lowering or hoisting gear and mobile device, and the running channel diameter of described molten iron inlet one end is greater than running channel end diameter.
3. one batch production casting pouring structure according to claim 1, it is characterized in that: the ladle carrier of described carrying molten iron is provided with ladle, ladle is provided with trip shaft, trip shaft is provided with sprocket wheel, sprocket wheel is connected with reductor, and reductor is connected with motor.
4. one batch production casting pouring structure according to claim 1, is characterized in that: the ladle carrier of described carrying molten iron is provided with ladle pressure sensor, and pressure sensor is connected to weight display.
5. one batch production casting pouring structure according to claim 1, is characterized in that: the ladle carrier of described carrying molten iron is provided with manual ladle turning device, is provided with transmission mechanism in turning device.
6. one batch production casting pouring structure according to claim 2, is characterized in that: described in be provided with on the movable stand of horizontal running channel and ladle carrier and be provided with synchronizing moving bindiny mechanism.
7. one batch production casting pouring structure according to claim 1, is characterized in that: described ladle carrier is arranged on small-sized steel rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420613708.XU CN204122697U (en) | 2014-10-23 | 2014-10-23 | A kind of batch production casting pouring structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420613708.XU CN204122697U (en) | 2014-10-23 | 2014-10-23 | A kind of batch production casting pouring structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204122697U true CN204122697U (en) | 2015-01-28 |
Family
ID=52379088
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420613708.XU Expired - Fee Related CN204122697U (en) | 2014-10-23 | 2014-10-23 | A kind of batch production casting pouring structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204122697U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108097938A (en) * | 2018-01-09 | 2018-06-01 | 杨合军 | A kind of liquid metal pouring technology for increasing molten iron flow rates and reducing the duration of pouring |
| CN109175333A (en) * | 2018-10-11 | 2019-01-11 | 中国工程物理研究院材料研究所 | A kind of uniform pouring device and casting method |
| CN111151715A (en) * | 2020-01-21 | 2020-05-15 | 三鑫重工机械有限公司 | Casting contact type pouring method and device thereof |
| CN111804890A (en) * | 2020-07-20 | 2020-10-23 | 秦喜顺 | Multistation casting equipment is used in control valve processing |
-
2014
- 2014-10-23 CN CN201420613708.XU patent/CN204122697U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108097938A (en) * | 2018-01-09 | 2018-06-01 | 杨合军 | A kind of liquid metal pouring technology for increasing molten iron flow rates and reducing the duration of pouring |
| CN109175333A (en) * | 2018-10-11 | 2019-01-11 | 中国工程物理研究院材料研究所 | A kind of uniform pouring device and casting method |
| CN111151715A (en) * | 2020-01-21 | 2020-05-15 | 三鑫重工机械有限公司 | Casting contact type pouring method and device thereof |
| CN111151715B (en) * | 2020-01-21 | 2020-08-28 | 三鑫重工机械有限公司 | Casting contact type pouring method and device thereof |
| CN111804890A (en) * | 2020-07-20 | 2020-10-23 | 秦喜顺 | Multistation casting equipment is used in control valve processing |
| CN111804890B (en) * | 2020-07-20 | 2021-10-26 | 扬州市凯峰达物资有限公司 | Multistation casting equipment is used in control valve processing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150128 Termination date: 20151023 |
|
| EXPY | Termination of patent right or utility model |