CN204470014U - Automatic ration paint feeding system - Google Patents

Automatic ration paint feeding system Download PDF

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Publication number
CN204470014U
CN204470014U CN201420816115.3U CN201420816115U CN204470014U CN 204470014 U CN204470014 U CN 204470014U CN 201420816115 U CN201420816115 U CN 201420816115U CN 204470014 U CN204470014 U CN 204470014U
Authority
CN
China
Prior art keywords
paint
measuring instrument
diameter measuring
paint tank
tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420816115.3U
Other languages
Chinese (zh)
Inventor
陆炳兴
李俊广
杨科威
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUXI TOLY ELECTRIC MAGNET WORK CO., LTD.
Original Assignee
WUXI TOLY ELECTRIC CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUXI TOLY ELECTRIC CO Ltd filed Critical WUXI TOLY ELECTRIC CO Ltd
Priority to CN201420816115.3U priority Critical patent/CN204470014U/en
Application granted granted Critical
Publication of CN204470014U publication Critical patent/CN204470014U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a kind of automatic ration paint feeding system, comprise enamelling machine frame, enamelling machine frame is installed paint tank stand, paint tank stand is arranged in order multiple paint tank, in paint tank, place wire to be painted, japanning die frame is set above paint tank; Feature is: the enamelling machine frame at the upper side of described paint tank installs laser diameter measuring instrument, and laser diameter measuring instrument is between paint tank and japanning die frame; Each paint tank arranges single line paint supply tube respectively, and one end of single line paint supply tube is facing to wire to be painted, and the other end of single line paint supply tube is by arranging electromagnetic valve respectively between the feed hose connection storage paint each feed hose of case and storage paint case.The utility model can be avoided excessive paint to reflux and form circulation, reaches paint delivery and the balance consuming paint amount.

Description

Automatic ration paint feeding system
Technical field
The utility model relates to a kind of automatic ration paint feeding system, the paint feeding apparatus in especially a kind of Production of Enamel Wires process.
Background technology
Insulated paint painting mode is the important component part of enamel-covered wire processing technology, in recent years, what mostly adopt in acetal enameled sheet wire is produced is circulation painting mode, namely each board divides storage paint case guiding line excessive painting, unnecessary insulated paint gets back to a point storage paint case by reflux line, then is pumped into reciprocation cycle on wire by paint.
Surface sees that circulation painting achieves automation, meets japanning requirement, improves efficiency, alleviates the labour intensity of operator, but this mode also exists very large drawback.Insulated paint is in constantly reciprocation cycle process, the paint amount that unit interval inside conductor is taken away only is equivalent to 10% of circulation total amount, a large amount of solvents can evaporate in air in insulated paint circulates process-exposed, both the viscosity influence of insulated paint technological parameter had been changed, pollute again painting booth air, and circulation is more obvious more for a long time; Due to the dust containing pollution insulated paint in workshop air, likely by dust pollution in insulated paint circulation process-exposed, affect the quality of enamel-covered wire; Insulated paint, in circulating reflux process, is subject to various factors impact, often can occurs excessive, pollute guide wheel and painting booth, bring hidden danger to quality of enamelled wire; Because excessive painting refluxes in a large number, consume a large amount of electric energy and insulated paint in vain.
Summary of the invention
The purpose of this utility model overcomes the deficiencies in the prior art, provides a kind of automatic ration paint feeding system, avoids excessive paint to reflux and form circulation, reaches paint delivery and the balance consuming paint amount.
According to the technical scheme that the utility model provides, a kind of automatic ration paint feeding system, comprise enamelling machine frame, enamelling machine frame is installed paint tank stand, paint tank stand is arranged in order multiple paint tank, in paint tank, place wire to be painted, japanning die frame is set above paint tank; Feature is: the enamelling machine frame at the upper side of described paint tank installs laser diameter measuring instrument, and laser diameter measuring instrument is between paint tank and japanning die frame; Each paint tank arranges single line paint supply tube respectively, and one end of single line paint supply tube is facing to wire to be painted, and the other end of single line paint supply tube is by arranging electromagnetic valve respectively between the feed hose connection storage paint each feed hose of case and storage paint case.
Further, each paint tank is a corresponding laser diameter measuring instrument respectively, and laser diameter measuring instrument is connected with electric control box respectively by laser diameter measuring instrument input-output line.
Further, described laser diameter measuring instrument be arranged on japanning die frame japanning die below 5 ~ 10cm place.
Further, described electromagnetic valve connects electric control box by electromagnetic valve control line.
The utility model measures the size of the paint post outside wire to be painted by laser diameter measuring instrument and length controls the opening and closing of painting electromagnetic valve thus reaches quantitative paint delivery and the balance of consumption paint amount, avoids excessive painting to reflux and forms circulation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is side view of the present utility model.
Fig. 3 is electric control theory figure of the present utility model.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the utility model is described in further detail.
As shown in FIG. 1 to 3: described automatic ration paint feeding system comprises wire 1 to be painted, paint tank 2, paint tank stand 3, enamelling machine frame 4, electromagnetic valve 5, feed hose 6, single line paint supply tube 7, laser diameter measuring instrument 8, laser diameter measuring instrument input-output line 9, japanning die frame 10, electric control box 11, electromagnetic valve control line 12, storage paint case 13 etc.
As shown in Figure 1 and Figure 2, the utility model comprises enamelling machine frame 4, and enamelling machine frame 4 is installed paint tank stand 3, and paint tank stand 3 is arranged in order multiple paint tank 2, in paint tank 2, place wire 1 to be painted, japanning die frame 10 is set above paint tank 2; Enamelling machine frame 4 at the upper side of described paint tank 2 installs laser diameter measuring instrument 8, and laser diameter measuring instrument 8 is between paint tank 2 and japanning die frame 10; Each paint tank 2 arranges single line paint supply tube 7 respectively, and one end of single line paint supply tube 7 is facing to wire 1 to be painted, and the other end of single line paint supply tube 7 connects storage paint case 13 by feed hose 6, and each feed hose 6 and storage are painted between case 13 and arranged electromagnetic valve 5 respectively;
Each paint tank 2 is a corresponding laser diameter measuring instrument 8 respectively, and laser diameter measuring instrument 8 is connected with electric control box 11 respectively by laser diameter measuring instrument input-output line 9;
Described laser diameter measuring instrument 8 is arranged on 5 ~ 10cm place below the japanning die on japanning die frame 10;
Described electromagnetic valve 5 connects electric control box 11 by electromagnetic valve control line 12; During work, measure the size of the paint post outside wire 1 to be painted by laser diameter measuring instrument 8 and length controls the opening and closing of painting electromagnetic valve 5 thus reaches quantitative paint delivery and the balance of consumption paint amount, avoid excessive painting to reflux and form circulation.
As shown in Figure 3, the utility model in use, first adjust the measurement category (broadside of wire 1 to be painted adds 2 ~ 3mm) of laser diameter measuring instrument 8, the distance (at 5 ~ 10cm place, below of japanning die, this distance is the length of required paint post) of adjustment laser diameter measuring instrument 8 and japanning die.During production, the circuit breaker Q A1 that closes, QA2, connect laser diameter measuring instrument 8 and electromagnetic valve 5 power supply, laser diameter measuring instrument 8 is started working, and drives electromagnetic valve 5 to work, starts the wire painting to be painted to each passage, after certain hour, when the paint post arrival laser diameter measuring instrument place 5 ~ 10cm formed under certain a time or multi-pass or whole passage japanning die is long, laser diameter measuring instrument 8 starts action, driving time relay K T ~ KT11 action (actuation time of the time relay is adjustable in 0 ~ 60S), cut off this time or multi-pass or whole passage magnetic valve DT ~ DT11 power supplys, this a time or multi-pass or all passage electromagnetic valve 5 are closed, stop this time or multi-pass or whole passage paintings, through after a period of time, the time relay resets, wait for the secondary drive singal of laser diameter measuring instrument 8, when the paint post of this time or multi-pass or whole passages be less than 5 ~ 10cm long time, the action of laser diameter measuring instrument 8 second time, driving time relay K T ~ KT11 action, recover this time or multi-pass or whole passage electromagnetic valve power supplys, this a time or multi-pass or all passage electromagnetic valve are opened, and recover this time painting, circulation like this, guarantees that the paint post on wire to be coated keeps 5 ~ 10cm long, avoids excessive paint for amount and backflow forms circulation.
As shown in Figure 3, D T ~ DT11 is the coil of electromagnetic valve, and electromagnetic valve is for controlling paint delivery; KT ~ KT11 is the time relay, for the opening/closing time of Controlling solenoid valve door; K ~ K11 represents laser diameter measuring instrument, and laser diameter measuring instrument detects the size of japanning paint post, thus the break-make of control time relay; LB is Switching Power Supply, for laser diameter measuring instrument provides direct current 24V power supply; QA1, QA2 are breaker, provide 220V working power.
Automatic ration paint feeding system described in the utility model, adopts quantification painting mode, and the size and the length that control japanning paint post reach paint delivery and the balance consuming paint amount, and paint delivery is large, and paint post is thick and length just; Paint delivery is few, and paint post is just thin and short, just can avoid excessive painting as long as control the thickness of paint post and length and reflux to be formed and circulate.

Claims (4)

1. an automatic ration paint feeding system, comprise enamelling machine frame (4), in enamelling machine frame (4) upper installation paint tank stand (3), paint tank stand (3) is arranged in order multiple paint tank (2), in paint tank (2), place wire to be painted (1), japanning die frame (10) is set in the top of paint tank (2); It is characterized in that: in the enamelling machine frame (4) of described paint tank (2) upper side, install laser diameter measuring instrument (8), laser diameter measuring instrument (8) is positioned between paint tank (2) and japanning die frame (10); Each paint tank (2) is arranged respectively single line paint supply tube (7), one end of single line paint supply tube (7) is facing to wire to be painted (1), the other end of single line paint supply tube (7) connects storage paint case (13) by feed hose (6), and each feed hose (6) and storage are painted between case (13) and arranged electromagnetic valve (5) respectively.
2. automatic ration paint feeding system as claimed in claim 1, it is characterized in that: each paint tank (2) is a corresponding laser diameter measuring instrument (8) respectively, and laser diameter measuring instrument (8) is connected with electric control box (11) respectively by laser diameter measuring instrument input-output line (9).
3. automatic ration paint feeding system as claimed in claim 1, is characterized in that: described laser diameter measuring instrument (8) is arranged on 5 ~ 10cm place below the japanning die on japanning die frame (10).
4. automatic ration paint feeding system as claimed in claim 1, is characterized in that: described electromagnetic valve (5) connects electric control box (11) by electromagnetic valve control line (12).
CN201420816115.3U 2014-12-19 2014-12-19 Automatic ration paint feeding system Expired - Fee Related CN204470014U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420816115.3U CN204470014U (en) 2014-12-19 2014-12-19 Automatic ration paint feeding system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420816115.3U CN204470014U (en) 2014-12-19 2014-12-19 Automatic ration paint feeding system

Publications (1)

Publication Number Publication Date
CN204470014U true CN204470014U (en) 2015-07-15

Family

ID=53625756

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420816115.3U Expired - Fee Related CN204470014U (en) 2014-12-19 2014-12-19 Automatic ration paint feeding system

Country Status (1)

Country Link
CN (1) CN204470014U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104492662A (en) * 2014-12-19 2015-04-08 无锡统力电工有限公司 Automatic quantitative paint supply system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104492662A (en) * 2014-12-19 2015-04-08 无锡统力电工有限公司 Automatic quantitative paint supply system

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP03 Change of name, title or address

Address after: 214196, No. 22, Gong Gong Road, Donggang Town, Xishan District, Jiangsu, Wuxi

Patentee after: WUXI TOLY ELECTRIC MAGNET WORK CO., LTD.

Address before: 214196 A District, Donggang Town, Xishan District, Jiangsu, Wuxi

Patentee before: Wuxi Toly Electric Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150715

Termination date: 20201219