CN204030893U - The wet-wound painting equipment of painting installation and rotor - Google Patents
The wet-wound painting equipment of painting installation and rotor Download PDFInfo
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- CN204030893U CN204030893U CN201420392988.6U CN201420392988U CN204030893U CN 204030893 U CN204030893 U CN 204030893U CN 201420392988 U CN201420392988 U CN 201420392988U CN 204030893 U CN204030893 U CN 204030893U
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Abstract
The utility model relates to the wet-wound painting equipment of a kind of painting installation and rotor, and painting installation comprises, main part, for taking up paint liquid; Gathering sill, is positioned at the inside of main part, and for wrapping up the cable moving along preset direction; Gathering sill comprises arrival end and the port of export, and the cable moving with preset direction moves to the port of export from the arrival end of gathering sill, to form paint liquid protective layer on cable outer surface.The wet-wound painting equipment of painting installation of the present utility model and rotor is realized automatic painting, can enhance productivity, and the performance of improving product.
Description
Technical field
The utility model relates to mechanical automation field, in particular to the wet-wound painting equipment of a kind of painting installation and rotor.
Background technology
In correlation technique, for forming electric insulation layer or show the method for machined layer on cable, generally adopt wet method coiling.The technical process of wet method coiling can be as follows:
The first step: rotating shaft is placed on coil winding machine support and fixes, and starts rotor winding machine;
Second step: after starting switch, rotate coiling, cable is wrapped on axle, enamelled wire is closely arranged;
The 3rd step: around the regulation number of turn of complete ground floor; Unclamp foot switch, coiling suspends;
The 4th step: manually use hairbrush to dip in wet-wound paint, brush equably on a row enamelled wire back and forth, and carry out visual self check.
Above-mentioned four steps are that ground floor cable is carried out to japanning, repeat above-mentioned steps, carry out second layer enamelled wire ... until cable is completed to japanning operation.
From above-mentioned description, there is following shortcoming in this wet method coiling: by manually cable being carried out to japanning operation, and to after each layer line cable japanning, all need to shut down the coiling processing of carrying out next layer line cable, and like this, lower to the efficiency of cable japanning.
Utility model content
For addressing the above problem, the utility model is reformed existing technique, designs the wet-wound painting equipment of a kind of multi-functional painting installation and rotor.
Described painting installation comprises, comprising:
Main part, for taking up paint liquid;
Gathering sill, is positioned at the inside of described main part, and for wrapping up the cable moving along preset direction;
Described gathering sill comprises arrival end and the port of export, and the cable moving with preset direction moves to the port of export from the arrival end of described gathering sill, to form paint liquid protective layer on described cable outer surface.
The port of export of the described gathering sill of above-mentioned painting installation is provided with the control paint parts with centre bore.
Above-mentioned painting installation also comprises heater block, and wherein, described heater block is arranged on the outer wall of described main part.
The described heater block of above-mentioned painting installation is silica gel heating sheet.
Above-mentioned painting installation comprises strutting piece and the agitating device of the top of the opening that is arranged on described main part, and described agitating device is fixed on described main part by described strutting piece.
The described agitating device of above-mentioned painting installation comprises cylinder and is connected to the push rod on described cylinder.
Above-mentioned painting installation comprises the temperature measuring equipment of measuring described temperature of paint liquid.
Above-mentioned painting installation comprises control device, and described control device is connected with described heater block, described agitating device and described temperature measuring equipment respectively.
The control device of above-mentioned painting installation is a kind of control chip or circuit board.
Above-mentioned painting installation also comprises heat preservation component, and wherein, described heat preservation component is arranged on the outside of described heater block.
Above-mentioned painting installation also comprises: hold the housing of described main part, described heater block and described heat preservation component, the bottom of described housing is connected with the rail plate of traveling priority or rotation.
Above-mentioned painting installation also comprises support, is provided with described rail plate on described support.
The utility model also provides a kind of wet-wound painting equipment of rotor, comprises above-mentioned arbitrary painting installation.
The wet-wound painting equipment of above-mentioned rotor also comprises: be positioned at the control handle on the rotor winding after japanning.
Painting installation of the present utility model can carry out automatic painting to the cable moving with preset direction, has solved and in correlation technique, has needed operator's manual painting to cause the problem of inefficiency, has improved production efficiency.
Accompanying drawing explanation
Fig. 1 is the sectional view of the painting installation of embodiment 1;
Fig. 2 is the sectional view of the control paint parts of embodiment 1;
Fig. 3 is the control paint parts of embodiment 1 and the assembling sectional view of anti-pipe cleaning;
Fig. 4 is the schematic diagram of the painting installation of embodiment 2;
Fig. 5 is the schematic diagram of another painting installation of embodiment 2;
Fig. 6 is the schematic diagram of another painting installation of embodiment 2;
Fig. 7 is the schematic diagram of the painting installation of embodiment 3;
Fig. 8 is the right view of painting installation described in Fig. 7;
Fig. 9 is the schematic diagram of wet-wound painting equipment of the rotor of embodiment 4.
Embodiment
To the description of execution mode, be only exemplary below, and be never the restriction to the utility model and application or usage.
Embodiment 1
Fig. 1 shows the painting installation 1 of a kind of cable of embodiment 1, comprises main part 11, and this main part 11 is and has the container-like of opening, can from the opening of main part 11, pour paint liquid into its inside.On the inwall of aforementioned body part 11, be also provided with for guiding the gathering sill 12 of the cable direction of motion, this gathering sill 12 comprises arrival end 121 and the port of export 122, cable can enter gathering sill 12 from above-mentioned arrival end 121, and passes from its port of export 122 along the track of gathering sill 12.When in running order, above-mentioned gathering sill 12 is positioned at the inside of the main part 11 that paint liquid is housed, therefore after cable passes from gathering sill 12, will be enclosed with paint liquid on its surface.Alternatively, the opening of aforementioned body part 11 is three towards outer incline shape, can conveniently add paint liquid; Alternatively, on the opening of aforementioned body part 11, also can be provided with cover plate, for preventing that dust from falling into main part.
Control paint parts 13 are installed on the port of export 122 of above-mentioned gathering sill 12, and the paint liquid unit length consumption that can be used for guaranteeing to be attached on cable equates; Fig. 2 shows the sectional view of control paint parts 13, and in conjunction with Fig. 1 Fig. 2, these control paint parts 13 are provided with centre bore 131, and the edge of a side of the close main part 11 of this centre bore 131 is provided with the first rounding 132, can prevent from scratching cable.Alternatively, the edge in the outside of described centre bore is provided with the second rounding 133, but the fillet of described the first rounding is greater than the fillet of the second rounding.In addition, the outer surface of above-mentioned control paint parts 13 can machining screw, to rotate the port of export that is installed to described gathering sill.
Alternatively, the outside of above-mentioned control paint parts 13 is also provided with anti-pipe cleaning 14, for preventing that cable from being scratched; As shown in Figure 3, this anti-pipe cleaning 14 is fastened on the port of export 122 of above-mentioned gathering sill 12, and above-mentioned control paint parts 13 are by the clamping portion within it of anti-pipe cleaning 14.This scratch resistant pipe body can be a kind of nylon tube.
Alternatively, the arrival end of described gathering sill can be provided with anti-pipe cleaning equally.
Embodiment 2
Fig. 4 shows the side view of the painting installation 2 of embodiment 2, identical with embodiment 1, this painting installation 2 comprises main part 21, and the gathering sill 22 that is arranged on the inwall bottom of main part 21, the port of export of this gathering sill 22 can be provided with control paint parts (not demonstrating in figure), alternatively, the arrival end of above-mentioned gathering sill and the port of export can be socketed with respectively anti-pipe cleaning.
Alternatively, the cross section of the bottom of the main part 21 of above-mentioned painting installation 2 is triangular in shape, and described gathering sill 22 is positioned at this leg-of-mutton bottom.
On the outer wall of the main part 21 of described painting installation 2, be also provided with heater block 23, it is heated the paint liquid in main part 21, paint the optimum temperature of liquid when reaching to cable japanning.As shown in Figure 4, above-mentioned heater block 23 is separately positioned on the relative outer wall of described main part 21, for heating to the paint liquid in described main part 21.Preferably, described heater block 23 can be specifically a kind of silica gel heating sheet.
Preferably, above-mentioned painting installation 2 also comprises heat preservation component 24, and as shown in Figure 5, this heat preservation component 24 is arranged on the outside of above-mentioned heater block 23; This heat preservation component can be specifically a kind of heat insulation foam.
Preferably, above-mentioned painting installation 2 also comprises temperature measuring equipment, can measure the temperature of the paint liquid of described main part 21 inside.One end of this temperature measuring equipment is arranged in the paint liquid of main part inside, and other end connection is arranged on the temperature digital display controller outside main part, in order to show the real time temperature of the inner paint of main part liquid.Meanwhile, this temperature measuring equipment is also provided with overtemperature power-off protection, when temperature reaches in the temperature range of setting, can automatic cut-off power, and save the energy.
Preferably, painting installation 2 also comprises the agitating device 26 of the opening top that is arranged on main part 21 and the strutting piece 27 with two ends, as shown in Figure 6, strutting piece 27 integral body are roughly " 7 " shape, its one end is fixed on the side of main part 21, the other end is positioned at the opening top of main part 21, for fixing agitating device 26.Alternatively, in main part, can be provided with two or more agitating devices.
Particularly, the push rod 262 that agitating device 26 comprises cylinder 261 and is connected with cylinder, and by electromagnetically operated valve, time relay control action.This cylinder 261 can promote push rod 262 and stir in aforementioned body part, guarantees that the paint liquid in main part is attached on the cable in gathering sill comprehensively, and meanwhile, the paint liquid that the control paint device of the above-mentioned port of export can guarantee to be attached on cable equates at unit length consumption.
Embodiment 3
Fig. 7 shows the painting installation 3 of embodiment 3, the painting installation of the present embodiment with embodiment 1 or embodiment 2 identical be, this painting installation 3 comprises main part 31, and the gathering sill 32 that is arranged on the inwall bottom of main part 31, and the port of export of this gathering sill 32 can be provided with control paint parts.This painting installation 3 is also integrated heater block, heat preservation component, temperature measuring equipment, agitating device 36, in one, can complete the automatic painting work of cable jointly, enhances productivity.
The difference of the present embodiment and embodiment 1 and embodiment 2 is, the painting installation 3 of the present embodiment also comprises that this housing 37 can be by steel plate bending moulding for holding the housing 37 of main part 31, heater block and heat preservation component.The bottom of this housing 37 is connected with can traveling priority or the rail plate 38 of rotation.The rail plate 38 of above-mentioned painting installation 3 can be on the in-plane shown in Fig. 7 traveling priority, Fig. 8 shows the right view of painting installation described in Fig. 7, above-mentioned rail plate 38 can rotate on this in-plane.The design of this rail plate 38 can make to alleviate cable in japanning process above-mentioned control paint device or above-mentioned anti-pipe cleaning are caused to wearing and tearing.
Further, above-mentioned painting installation 3 also comprises control device (not shown), this control device respectively with described heater block, described temperature measuring equipment, and described agitating device 36 connects.
Whether the temperature that particularly, above-mentioned control device can be measured by temperature measuring equipment is controlled heater block needs heating.When the temperature value of temperature measuring equipment feedback is during lower than the minimum of the temperature range of setting, this control device starts heater block, and it is heated the paint liquid in main part 31.When the temperature value of above-mentioned temperature measuring equipment feedback reaches in the temperature range of setting, above-mentioned control device can be controlled it and cut off the electricity supply, and saves the energy.
Above-mentioned control device also can be controlled the work of agitating device 36, and particularly, this control device can be controlled the time interval of stirring by the time relay, then by solenoid control cylinder and push rod, the paint liquid in main part 31 is stirred.This agitating device 36 can be avoided painting in liquid and produce bubble, causes cable japanning of low quality.
Alternatively, this painting installation also comprises support that can height up and down, above-mentioned rail plate is arranged on the upper end of described support, when in running order, the main part that is positioned at this rail plate upper end can, along sliding rail traveling priority or rotation, alleviate cable above-mentioned control paint device or above-mentioned anti-pipe cleaning are caused to wearing and tearing.
Embodiment 4
The present embodiment has been protected a kind of wet-wound painting equipment of rotor, and as shown in Figure 9, this wet-wound painting equipment 4 comprises the painting installation of above-mentioned arbitrary embodiment, for the coiling japanning to rotor.
Particularly, this automatic wet comprises the main part 41 of the container that contains insulating varnish around painting equipment 4, and the opening of this main part 41 can be arranged to shape wide at the top and narrow at the bottom, can facilitate insulating varnish to pour into along its inwall.Aforementioned body part 41 inside are provided with gathering sill 42, cannot see inner in the situation that filling insulating varnish, and rotor winding can pass along the inwall of above-mentioned gathering sill 42; The port of export 421 of this gathering sill 42 is provided with control paint parts 43, and the insulating varnish unit length consumption that can guarantee to be attached on rotor winding equates; Aforementioned body part 41 arranged outside have heater block 44, so that insulating varnish is remained in optimum temperature range.In aforementioned body part 41 and heater block 44 outer setting, there is heat preservation component 45, in the time of in the temperature range that temperature arrive to be set, can automatic cut-off power, save electric energy; Above-mentioned automatic wet also comprises temperature measuring equipment 46 around painting equipment 4, in order to measure the temperature of the insulating varnish of main part 41 inside; The opening top of aforementioned body part 41 is also provided with agitating device 47, prevents from producing bubble in insulating varnish, affects japanning effect.
Particularly, above-mentioned automatic wet also has control device 48 around painting equipment 4, for controlling heater block 44, temperature measuring equipment 46 and agitating device 47.Particularly, the temperature of measuring when temperature measuring equipment 46 is during lower than the minimum of the temperature range of setting, and above-mentioned control device 48 starts heater blocks 44, and it is heated the insulating varnish in main part 41.When the temperature value of temperature measuring equipment 46 feedback reaches in the temperature range of setting, described control device can be controlled it and cut off the electricity supply, and saves the energy.
Above-mentioned control device 48 also can pass through the time relay and solenoid control agitating device, specifically can control the time interval of stirring by the time relay, then by solenoid control cylinder and push rod, carry out knee-action and stir the insulating varnish in main part 41.Above-mentioned agitating device 47 can guarantee that insulating varnish is attached on enamelled wire constantly, avoids painting in liquid producing bubble, causes cable japanning of low quality.
Aforementioned body part 41 outsides are also arranged with a housing 49, and this housing 49 is fixed on rail plate 50, and this rail plate 50 is arranged on adjustable for height support 51.In the coiling of aforementioned body part 41 outsides, be also provided with control handle 52, in order to controlling the direction of enamelled wire, convenient manual by the cycloid on rotor winding machine of the coiling after japanning.When workman controls above-mentioned control handle 52, aforementioned body part 41 can, along rail plate 50 traveling priorities and rotation, alleviate coiling control paint device or anti-pipe cleaning are caused to wearing and tearing.
The wet-wound painting equipment 4 of the present embodiment the is integrated gathering sill 42 of guiding cable, control paint parts 43, heater block 44, heat preservation component 45, temperature measuring equipment 46, agitating device 47, control device 48, rail plate 50, control handle 52 etc., with upper-part, can jointly complete the automatic painting work of cable, enhance productivity.
Rotor automatic wet is as follows around the follow-up technological process of japanning, and the rotating shaft of rotor is placed on coil winding machine support and fixes, and starts rotor winding machine; Pin is stepped on foot switch, starts to rotate coiling; As long as workman holds handle, control the direction of enamelled wire, need not shut down again wait.
The wet-wound painting equipment of painting installation of the present utility model and rotor has the following advantages:
The first, the wet-wound painting equipment of painting installation of the present utility model and rotor has control paint device, can be to the even japanning of cable;
The second, the wet-wound painting equipment of painting installation of the present utility model and rotor has the heater block that is positioned at main part outside, can be to paint liquid homogeneous heating;
The 3rd, the wet-wound painting equipment of painting installation of the present utility model and rotor heats as silica gel heating sheet by heater block, can the amount of saving energy.
The 4th, the heater block of the wet-wound painting equipment of painting installation of the present utility model and rotor can directly be controlled heating by control assembly, avoids operating personnel to damage.
The 5th, the wet-wound painting equipment of painting installation of the present utility model and rotor has independent rack, can be placed on rotor winding machine side, and the cable from painting installation after parcel paint liquid can involve in rotor core by rotor winding machine;
The 6th, the wet-wound painting equipment of painting installation of the present utility model and rotor is the equipment with independent rack, and paint liquid is difficult for producing to be revealed, the work of having saved later stage site clearing.
The wet-wound painting equipment of painting installation of the present utility model and rotor is realized automatic painting, realized multi-functional in one, integrated gathering sill, control paint device, heater block, heat preservation component, temperature measuring equipment, agitating device, rail plate, and by the control of control device, enhance productivity, the performance of improving product.
Provide exemplary embodiment so that the disclosure is more complete, and pass on its protection range to those skilled in the art comprehensively.Set forth many details, such as the example of specific features, commercial apparatus and method, so that the understanding to comprehensive embodiment of the present disclosure to be provided.For a person skilled in the art clearly, needn't give particulars, exemplary embodiment can much multi-form enforcement, and should not be interpreted as limiting the scope of the present disclosure.In some exemplary embodiment, well-known process, well-known apparatus structure and well-known technology do not elaborate.
Although oneself describes various execution modes of the present utility model in detail at this, but should be appreciated that the utility model is not limited to the embodiment of describing in detail and illustrating here, in the situation that not departing from essence of the present utility model and scope, can be realized by those skilled in the art other modification and variant.All these modification and variant all fall in scope of the present utility model.And all members described here can be replaced by the member being equal in other technologies.
Claims (14)
1. a painting installation, is characterized in that, comprising:
Main part, for taking up paint liquid;
Gathering sill, is positioned at the inside of described main part, and for wrapping up the cable moving along preset direction;
Described gathering sill comprises arrival end and the port of export, and the cable moving with preset direction moves to the port of export from the arrival end of described gathering sill, to form paint liquid protective layer on described cable outer surface.
2. painting installation according to claim 1, is characterized in that, the port of export of described gathering sill is provided with the control paint parts with centre bore.
3. painting installation according to claim 2, is characterized in that, described painting installation also comprises heater block, and wherein, described heater block is arranged on the outer wall of described main part.
4. painting installation according to claim 3, is characterized in that, described heater block is silica gel heating sheet.
5. painting installation according to claim 2, is characterized in that, described painting installation comprises strutting piece and the agitating device of the top of the opening that is arranged on described main part, and described agitating device is fixed on described main part by described strutting piece.
6. painting installation according to claim 5, is characterized in that, described agitating device comprises cylinder and is connected to the push rod on described cylinder.
7. painting installation according to claim 2, is characterized in that, described painting installation comprises the temperature measuring equipment of measuring described temperature of paint liquid.
8. according to the arbitrary described painting installation of claim 3-7, it is characterized in that, comprise control device, described control device is connected with described heater block, described agitating device and described temperature measuring equipment respectively.
9. painting installation according to claim 8, is characterized in that, described control device is a kind of control chip or circuit board.
10. painting installation according to claim 8, is characterized in that, described painting installation also comprises heat preservation component, and wherein, described heat preservation component is arranged on the outside of described heater block.
11. painting installations according to claim 10, it is characterized in that, described painting installation also comprises: hold the housing of described main part, described heater block and described heat preservation component, the bottom of described housing is connected with the rail plate of traveling priority or rotation.
12. painting installations according to claim 11, is characterized in that, described painting installation also comprises support, are provided with described rail plate on described support.
The wet-wound painting equipment of 13. 1 kinds of rotors, is characterized in that, comprises the painting installation described in any one in claim 1 to 12.
14. wet-wound painting equipments according to claim 13, is characterized in that, also comprise: be positioned at the control handle on the rotor winding after japanning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420392988.6U CN204030893U (en) | 2014-07-07 | 2014-07-07 | The wet-wound painting equipment of painting installation and rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420392988.6U CN204030893U (en) | 2014-07-07 | 2014-07-07 | The wet-wound painting equipment of painting installation and rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204030893U true CN204030893U (en) | 2014-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420392988.6U Active CN204030893U (en) | 2014-07-07 | 2014-07-07 | The wet-wound painting equipment of painting installation and rotor |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105703579A (en) * | 2016-03-16 | 2016-06-22 | 泰信电机(苏州)有限公司 | Novel automatic lacquering device for electric machinery rotor |
| CN105790529A (en) * | 2016-03-16 | 2016-07-20 | 泰信电机(苏州)有限公司 | Automatic painting device for motor rotor |
-
2014
- 2014-07-07 CN CN201420392988.6U patent/CN204030893U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105703579A (en) * | 2016-03-16 | 2016-06-22 | 泰信电机(苏州)有限公司 | Novel automatic lacquering device for electric machinery rotor |
| CN105790529A (en) * | 2016-03-16 | 2016-07-20 | 泰信电机(苏州)有限公司 | Automatic painting device for motor rotor |
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