CN204469343U - A kind of high-efficiency and continuous filter for steel rolling Treatment of Sludge - Google Patents
A kind of high-efficiency and continuous filter for steel rolling Treatment of Sludge Download PDFInfo
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- CN204469343U CN204469343U CN201520113484.0U CN201520113484U CN204469343U CN 204469343 U CN204469343 U CN 204469343U CN 201520113484 U CN201520113484 U CN 201520113484U CN 204469343 U CN204469343 U CN 204469343U
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Abstract
本实用新型公开了一种用于轧钢污泥处理的高效连续过滤装置,包括密封加压仓和过滤室,其中密封加压仓为一密闭的中空罐体,过滤室设置于密封加压仓内部。过滤室包括主动轮和过滤带,过滤带绕于主动轮外周形成过滤传送机构,过滤带与一震动泵连接并由其驱动进行震动;另外,所述密封加压仓底部对应于所述过滤室下方的位置设置有清洗槽,所述清洗槽内通过隔板设置为至少两个独立空间,相邻的独立空间之间分别设置有连通的管路,所述管路与水泵连接,并由水泵驱动使所述相邻独立空间内的水通过管路的输送进行转移,所述隔板及清洗槽的两端分别设置有用于使过滤带通过的缝隙;所述清洗槽内固定有用于刷洗过滤带的清洗装置。
The utility model discloses a high-efficiency continuous filter device for treating steel rolling sludge, which comprises a sealed pressurized chamber and a filter chamber, wherein the sealed pressurized chamber is a closed hollow tank body, and the filter chamber is arranged inside the sealed pressurized chamber . The filter chamber includes a drive wheel and a filter belt. The filter belt is wound around the periphery of the drive wheel to form a filter transmission mechanism. The filter belt is connected to a vibration pump and driven by it to vibrate; in addition, the bottom of the sealed pressurized chamber corresponds to the filter chamber The position below is provided with a cleaning tank, and the inside of the cleaning tank is set as at least two independent spaces through a partition, and connected pipelines are respectively arranged between adjacent independent spaces, and the pipelines are connected with water pumps, and the water pumps Drive the water in the adjacent independent space to transfer through the pipeline, and the two ends of the partition and the cleaning tank are respectively provided with gaps for the filter belt to pass through; the cleaning tank is fixed with a filter for brushing and filtering Belt cleaning device.
Description
技术领域technical field
本实用新型涉及轧钢废水处理领域,尤其涉及一种用于轧钢污泥处理的高效连续过滤装置。The utility model relates to the field of steel rolling wastewater treatment, in particular to a high-efficiency continuous filter device for treating steel rolling sludge.
背景技术Background technique
轧钢直冷系统循环水由于与设备直接接触,水中的悬浮物和油的含量较高,同时在轧钢工艺中,由高压水枪冲下的大量氧化铁皮也随水进入轧钢直冷循环冷却水系统,因此轧钢直冷循环冷却水系统通常设有氧化铁皮回收和污泥处理系统,一般包括轧机旋流井、化学除油器、泥浆池和压滤系统等。Due to direct contact with the equipment, the circulating water of the steel rolling direct cooling system has a high content of suspended matter and oil in the water. At the same time, in the steel rolling process, a large amount of iron oxide washed down by the high-pressure water gun also enters the steel rolling direct cooling circulating cooling water system with water. Therefore, the steel rolling direct cooling circulating cooling water system is usually equipped with scale recovery and sludge treatment systems, generally including rolling mill swirl wells, chemical degreasers, mud pools and filter press systems.
目前,在轧钢直冷系统循环水传统工艺流程中,化学除油器底泥进入泥浆池,经搅拌均匀后送至污泥压滤系统,由板框压滤机压滤成泥饼外运作为工业固体废弃物堆存,板框压滤机的滤后水返回至化学除油器。该工艺中处理化学除油器底泥的板框压滤机存在设备投资大、体积大、机构复杂以及由于结构原因只能间歇作业导致工作效率低及过滤效果差等缺陷。现有的带式过滤机虽然能够实现连续作业,但普遍存在过滤网易堵塞,截留物中含液量较高,固液分离效果不理想等缺陷,另外,由于带式过滤机的过滤工作面具有一定的长度,过滤带上加料量较大时易造成过滤带的破损,一方面限制了过滤中的加料量,影响工作效率,另一方面加快过滤带的耗损,影响带式过滤机的使用寿命。At present, in the traditional process of circulating water in the steel rolling direct cooling system, the bottom sludge of the chemical degreaser enters the mud tank, and after being evenly stirred, it is sent to the sludge filter press system, and is filtered by a plate and frame filter press to form a mud cake for external operation. Industrial solid waste is stored, and the filtered water of the plate and frame filter press is returned to the chemical degreaser. In this process, the plate and frame filter press for processing the bottom sludge of the chemical degreaser has defects such as large equipment investment, large volume, complex mechanism, and intermittent operation due to structural reasons, resulting in low working efficiency and poor filtering effect. Although the existing belt filter can realize continuous operation, it generally has defects such as easy blockage of the filter screen, high liquid content in the retentate, and unsatisfactory solid-liquid separation effect. In addition, because the filter working surface of the belt filter has With a certain length, when the amount of material added to the filter belt is large, it is easy to cause damage to the filter belt. On the one hand, it limits the amount of material added to the filter and affects work efficiency. On the other hand, it accelerates the wear of the filter belt and affects the service life of the belt filter. .
另外,过滤带的清洗也是一项影响工作效率的关键步骤,如何对过滤带进行快速高效的清洗,对提高过滤装置的工作效率起到至关重要的作用。In addition, the cleaning of the filter belt is also a key step that affects the working efficiency. How to clean the filter belt quickly and efficiently plays a vital role in improving the working efficiency of the filter device.
实用新型内容Utility model content
本实用新型的目的在于针对一般轧钢废水处理中污泥压滤系统的不足,提供一种用于轧钢污泥处理的高效连续过滤装置,通过将过滤室设置于密封加压仓内,使密封加压仓和过滤室之间形成一定的压力差,从而使注入到过滤室的过滤带上的污泥实现快速、高效及连续的过滤,同时通过将过滤带与一震动泵连接,使过滤带在过滤物料的过程中产生一定的震动,从而增加其上待处理污泥固液分离的效率。The purpose of this utility model is to provide a high-efficiency continuous filter device for the treatment of steel rolling sludge in view of the shortcomings of the sludge filter press system in the general steel rolling wastewater treatment. A certain pressure difference is formed between the ballast and the filter chamber, so that the sludge injected into the filter belt of the filter chamber can be filtered quickly, efficiently and continuously. A certain vibration is generated during the process of filtering materials, thereby increasing the efficiency of solid-liquid separation of the sludge to be treated on it.
本实用新型的另一个目的是,通过将清洗槽内设置为多个通过管路连通的独立空间,可在其中放置不同的清洗液,并使清洗液可以在其内根据需要进行流通,提高清洗的效果和效率,并提高清洗液的利用率。Another purpose of the utility model is that by setting the cleaning tank as a plurality of independent spaces connected by pipelines, different cleaning liquids can be placed therein, and the cleaning liquid can be circulated in it as required, improving the cleaning efficiency. The effect and efficiency, and improve the utilization rate of cleaning fluid.
本实用新型的技术方案为:The technical scheme of the utility model is:
一种用于轧钢污泥处理的高效连续过滤装置,其中,包括:A high-efficiency continuous filter device for steel rolling sludge treatment, including:
密封加压仓,其为一密闭的中空罐体,所述密封加压仓外壁设置有进气管和进料管;The sealed pressurized chamber is a closed hollow tank body, and the outer wall of the sealed pressurized chamber is provided with an air inlet pipe and a feed pipe;
过滤室,其设置于所述密封加压仓内部,所述过滤室包括主动轮和过滤带,其中所述主动轮设置于所述过滤室的两端,所述过滤带绕于所述主动轮外周形成过滤传送机构,所述过滤带与多个震动泵连接并由其驱动进行震动,其中至少有一个震动泵设置于过滤传送机构的上部;A filter chamber, which is arranged inside the sealed pressurized chamber, the filter chamber includes a driving wheel and a filter belt, wherein the driving wheel is arranged at both ends of the filter chamber, and the filter belt is wound around the driving wheel A filter transmission mechanism is formed on the outer periphery, and the filter belt is connected to and driven by multiple vibration pumps to vibrate, wherein at least one vibration pump is arranged on the upper part of the filter transmission mechanism;
另外,所述密封加压仓底部对应于所述过滤室下方的位置设置有清洗槽,所述清洗槽内通过隔板设置为至少两个独立空间,相邻的独立空间之间分别设置有连通的管路,所述管路与水泵连接,并由水泵驱动使所述相邻独立空间内的水通过管路的输送进行转移,所述隔板及清洗槽的两端分别设置有用于使过滤带通过的缝隙;所述清洗槽内固定有用于刷洗过滤带的清洗装置。In addition, a cleaning tank is provided at the bottom of the sealed pressurized chamber corresponding to the position below the filter chamber, and at least two independent spaces are arranged in the cleaning tank through a partition, and communication channels are respectively provided between adjacent independent spaces. The pipeline is connected to the water pump and driven by the water pump to transfer the water in the adjacent independent space through the pipeline. The two ends of the partition and the cleaning tank are respectively provided with filters for filtering A gap through which the belt passes; a cleaning device for brushing the filter belt is fixed in the cleaning tank.
优选的是,所述的用于轧钢污泥处理的高效连续过滤装置中,至少有一个所述震动泵设置于所述过滤传送机构的下部,或者设置于所述清洗槽内;Preferably, in the high-efficiency continuous filter device for treating steel rolling sludge, at least one of the vibrating pumps is set at the lower part of the filter transmission mechanism, or is set in the cleaning tank;
另外,所述清洗槽内还设置有用于将清洗用水排出的排液管,所述排液管的出水口设置于所述密封加压仓外部。In addition, a drain pipe for discharging the cleaning water is also arranged in the cleaning tank, and the water outlet of the drain pipe is arranged outside the sealed pressurized chamber.
优选的是,所述的用于轧钢污泥处理的高效连续过滤装置中,所述清洗装置由多组圆柱形清洗机构在清洗槽内顺次排列组成。Preferably, in the high-efficiency continuous filtering device for treating steel rolling sludge, the cleaning device is composed of multiple sets of cylindrical cleaning mechanisms arranged in sequence in the cleaning tank.
优选的是,所述的用于轧钢污泥处理的高效连续过滤装置中,所述圆柱形清洗机构包括转轴和清洗刷,所述转轴的两端分别与清洗槽两侧的内壁活动连接,所述清洗刷呈放射状环绕于转轴的外周并形成具有一定转动半径的圆柱形清洗机构,所述圆柱形清洗机构的转动半径以圆柱形清洗机构的外缘能够抵达过滤带为准。Preferably, in the high-efficiency continuous filtering device for treating steel rolling sludge, the cylindrical cleaning mechanism includes a rotating shaft and a cleaning brush, and the two ends of the rotating shaft are respectively connected to the inner walls on both sides of the cleaning tank. The cleaning brushes radially surround the outer circumference of the rotating shaft and form a cylindrical cleaning mechanism with a certain radius of rotation. The radius of rotation of the cylindrical cleaning mechanism is based on the fact that the outer edge of the cylindrical cleaning mechanism can reach the filter belt.
优选的是,所述的用于轧钢污泥处理的高效连续过滤装置中,所述转轴的两端与清洗槽两侧内壁的活动连接方式为,所述清洗槽两侧内壁对应于转轴两端位置处设置有具有锯齿状外缘的转动盘,所述转动盘的中心设置有非圆形开孔,所述转轴的两端设置为与该非圆形开孔相对应的规格并以嵌入该非圆形开孔内的方式与所述转动盘活动连接;所述转动盘通过铰链与清洗槽两侧内壁活动连接。Preferably, in the high-efficiency continuous filtering device for treating steel rolling sludge, the movable connection mode between the two ends of the rotating shaft and the inner walls on both sides of the cleaning tank is that the inner walls on both sides of the cleaning tank correspond to the two ends of the rotating shaft A rotating disc with a serrated outer edge is provided at the position, and a non-circular opening is provided in the center of the rotating disc. The way in the non-circular opening is movably connected with the rotating disk; the rotating disk is movably connected with the inner walls on both sides of the cleaning tank through hinges.
优选的是,所述的用于轧钢污泥处理的高效连续过滤装置中,所述清洗槽两侧内壁与所述转动盘锯齿状外缘位置对应处设置有可进行平移的并且与转动盘锯齿状外缘的锯齿相卡合的链条。Preferably, in the high-efficiency continuous filter device for rolling mill sludge treatment, the inner walls on both sides of the cleaning tank correspond to the positions of the sawtooth outer edges of the rotating disc, which can be translated and are serrated with the rotating disc. A chain that engages with the sawtooth on the outer edge of the chain.
优选的是,所述的用于轧钢污泥处理的高效连续过滤装置中,所述链条与电机连接并由电机带动进行移动。Preferably, in the high-efficiency continuous filter device for treating steel rolling sludge, the chain is connected with a motor and driven by the motor to move.
优选的是,所述的用于轧钢污泥处理的高效连续过滤装置中,所述过滤室还包括一刮板,所述刮板设置于所述过滤室的一端并和所述过滤带相抵顶;Preferably, in the high-efficiency continuous filter device for treating steel rolling sludge, the filter chamber further includes a scraper, the scraper is arranged at one end of the filter chamber and abuts against the filter belt ;
另外,所述过滤室的侧面设置有出滤液管路,所述出滤液管路穿过所述密封加压仓外壁和外部连通;所述密封加压仓内部还设置有物料导出管路,所述物料导出管路的第一端设置于所述过滤室的下部并和所述刮板的两端相对应的位置,所述物料导出管路的第二端穿过所述密封加压仓的外壁并和所述密封加压仓外部连通。In addition, the side of the filter chamber is provided with a filtrate outlet pipeline, and the filtrate outlet pipeline passes through the outer wall of the sealed pressurized chamber and communicates with the outside; the inside of the sealed pressurized chamber is also provided with a material export pipeline, so The first end of the material lead-out pipeline is set at the lower part of the filter chamber and corresponds to the two ends of the scraper, and the second end of the material lead-out pipeline passes through the sealed pressurized chamber. The outer wall communicates with the outside of the sealed pressurized chamber.
优选的是,所述的用于轧钢污泥处理的高效连续过滤装置中,所述密封加压仓内部还设置有吹气管,所述吹气管的开口端设置于所述过滤带的上方,所述吹气管的开口端设置为扁平状,且开口端的宽度和所述过滤带的宽度相对应,所述吹气管的开口方向与过滤带之间设置有30-75度夹角,且开口方向与过滤带的传动方向相对设置;Preferably, in the high-efficiency continuous filter device for treating steel rolling sludge, an air blowing pipe is also arranged inside the sealed pressurized chamber, and the open end of the air blowing pipe is arranged above the filter belt, so that The opening end of the air blowing pipe is set to be flat, and the width of the opening end corresponds to the width of the filter belt, and an angle of 30-75 degrees is arranged between the opening direction of the air blowing pipe and the filter belt, and the opening direction is in line with the filter belt. The transmission direction of the filter belt is relatively set;
所述吹气管通过分配头设置有多个开口端,所述多个开口端沿过滤带顺次分布于过滤带的上方。The air blowing pipe is provided with a plurality of open ends through the distribution head, and the plurality of open ends are sequentially distributed above the filter belt along the filter belt.
本实用新型具有以下有益效果:本实用新型所述的用于轧钢污泥处理的高效连续过滤装置,通过将过滤室设置于密封加压仓内,使密封加压仓和过滤室之间形成一定的压力差,从而使注入到过滤室的过滤带上的污泥实现快速、高效及连续的过滤,同时通过将过滤带与一震动泵连接,使过滤带在过滤物料的过程中产生一定的震动,从而增加其上待处理污泥固液分离的效率,本实用新型比传统的板框污泥压滤装置的工作效率提高20%以上。The utility model has the following beneficial effects: the high-efficiency continuous filter device for steel rolling sludge treatment described in the utility model, by setting the filter chamber in the sealed pressurized chamber, a certain pressure is formed between the sealed pressurized chamber and the filter chamber. The pressure difference, so that the sludge injected into the filter belt of the filter chamber can be filtered quickly, efficiently and continuously. At the same time, by connecting the filter belt with a vibration pump, the filter belt can produce certain vibrations in the process of filtering materials. , thereby increasing the solid-liquid separation efficiency of the sludge to be treated on it, the utility model improves the working efficiency by more than 20% compared with the traditional plate and frame sludge filter press device.
另外,通过将清洗槽内设置为多个通过管路连通的独立空间,可根据过滤物的性质,在其中放置不同的清洗液,过滤带从一端的清洗独立空间进入开始,顺次经过内有不同清洗液的独立空间,可将其上附着的不同性质的残留物完全清洗下来,并且可在最后一个清洗独立空间内放入清水,使经过清洗液清洗后的过滤带经过清水漂洗后再进行充分使用,减小清洗液对过滤带的腐蚀,增加其使用寿命。另一方面,往往先进入的独立清洗空间内洗落下来的残留物较多,容易造成清洗液的浑浊,浑浊程度按照多个独立空间的排列顺序递减,可通过独立空间内连通的管路将较为清洁的清洗液置换到上游的清洗独立空间内,增加清洗液的利用率,并及时通过排水管将浑浊的清洗液排出系统,使清洗槽内的清洗液能够保持一定的清洁程度,不必停止过滤工作对清洗液进行更换,从而大大提高了过滤的效率及效果。In addition, by setting the cleaning tank as a plurality of independent spaces connected by pipelines, different cleaning solutions can be placed in it according to the nature of the filtrate. The filter belt enters from the independent cleaning space at one end, and passes through the The independent spaces of different cleaning liquids can completely clean the residues of different properties attached to them, and clean water can be put in the last independent space for cleaning, so that the filter belt after cleaning with cleaning liquids can be rinsed with clean water before cleaning. Make full use of it to reduce the corrosion of the cleaning fluid on the filter belt and increase its service life. On the other hand, there are often more residues washed down in the independent cleaning space that enters first, and it is easy to cause the turbidity of the cleaning solution. The degree of turbidity decreases according to the arrangement of multiple independent spaces. The cleaner cleaning solution is replaced in the upstream cleaning independent space to increase the utilization rate of the cleaning solution, and the turbid cleaning solution is discharged from the system through the drain pipe in time, so that the cleaning solution in the cleaning tank can maintain a certain degree of cleanliness without stopping Filtration work replaces the cleaning fluid, which greatly improves the efficiency and effect of filtration.
最后,通过在清洗槽内也增加震动泵,使过滤袋在经过清洗槽的过程中产生一定频率的振动,使其上的残留物更易脱落,提高清洗的效果。Finally, by adding a vibrating pump in the cleaning tank, the filter bag will vibrate at a certain frequency during the process of passing through the cleaning tank, so that the residue on it is easier to fall off and the cleaning effect is improved.
附图说明Description of drawings
图1为本实用新型所述的用于轧钢污泥处理的高效连续过滤装置的结构示意图。Fig. 1 is a structural schematic diagram of a high-efficiency continuous filter device for steel rolling sludge treatment according to the utility model.
具体实施方式Detailed ways
下面结合附图对本实用新型做详细说明,以令本领域普通技术人员参阅本说明书后能够据以实施。The utility model will be described in detail below in conjunction with the accompanying drawings, so that those of ordinary skill in the art can implement it after referring to this specification.
如图1所示,本实用新型所述的一种用于轧钢污泥处理的高效连续过滤装置,包括:As shown in Figure 1, a kind of high-efficiency continuous filter device for steel rolling sludge treatment described in the utility model comprises:
一种用于轧钢污泥处理的高效连续过滤装置,其中,包括:A high-efficiency continuous filter device for steel rolling sludge treatment, including:
密封加压仓1,其为一密闭的中空罐体,所述密封加压仓1外壁设置有进气管和进料管2,所述进气管与空气压缩机连接,向密封加压仓1内充入高压气体形成高压密闭系统,进料管2用于待处理污泥的投放。The sealed pressurized chamber 1 is a closed hollow tank. The outer wall of the sealed pressurized chamber 1 is provided with an air intake pipe and a feed pipe 2. It is filled with high-pressure gas to form a high-pressure closed system, and the feed pipe 2 is used for putting in the sludge to be treated.
过滤室6,其设置于所述密封加压仓1内部,所述过滤室6包括主动轮3和过滤带5,其中所述主动轮3数量为两个,所述主动轮3分别设置于所述过滤室6的两端,另外还包括对过滤带5起到支撑加固作用的多个传动辊4,所述传动辊4设置于所述主动轮3之间的位置,所述传动辊4直径设置为小于或等于所述主动轮3直径的1/8,一方面能够保证传动辊4对过滤带5起到有效的支撑作用,另一方面设置为较小直径能够节省过滤室6内的空间。所述过滤带5绕于所述主动轮3和传动辊4外周形成过滤传送机构,并将所述过滤室6和密封加压仓1分割为两个独立密闭空间,所述过滤带5与多个震动泵连接并由其驱动进行震动,其中至少有一个震动泵设置于过滤传送机构的上部,当待处理污泥加入到过滤带5上之后,由于过滤带5的震动,能够很好地加速待处理污泥的固液分离速度,并能够有效提高分离效果。The filter chamber 6 is arranged inside the sealed pressurized chamber 1. The filter chamber 6 includes a driving wheel 3 and a filter belt 5, wherein the number of the driving wheels 3 is two, and the driving wheels 3 are respectively arranged on the The two ends of the filter chamber 6 also include a plurality of transmission rollers 4 that support and reinforce the filter belt 5. The transmission rollers 4 are arranged at positions between the driving wheels 3. The diameter of the transmission rollers 4 is Set to be less than or equal to 1/8 of the diameter of the driving wheel 3, on the one hand, it can ensure that the driving roller 4 can effectively support the filter belt 5, and on the other hand, it can be set to a smaller diameter to save space in the filter chamber 6 . The filter belt 5 is wound around the drive wheel 3 and the drive roller 4 to form a filter transmission mechanism, and the filter chamber 6 and the sealed pressurized chamber 1 are divided into two independent airtight spaces. The filter belt 5 and multiple Two vibrating pumps are connected and driven by them to vibrate. At least one vibrating pump is arranged on the upper part of the filter transmission mechanism. When the sludge to be treated is added to the filter belt 5, it can be accelerated due to the vibration of the filter belt 5. The solid-liquid separation speed of the sludge to be treated can be effectively improved.
另外,所述密封加压仓1底部对应于所述过滤室6下方的位置设置有清洗槽11,所述清洗槽11内通过隔板12设置为至少两个独立空间,相邻的独立空间之间分别设置有连通的管路,所述管路与水泵连接,并由水泵驱动使所述相邻独立空间内的水通过管路的输送进行转移;所述隔板12及清洗槽11的两端分别设置有用于使过滤带5通过的缝隙,过滤袋带5从清洗槽11一端的缝隙进入清洗槽11内,然后顺次穿过隔板12上的缝隙进入不同的独立空间内。所述清洗槽11内固定有用于刷洗过滤带5的清洗装置。通过将清洗槽11内设置为多个通过管路连通的独立空间,可根据过滤物的性质,在其中放置不同的清洗液,过滤带5从一端的清洗独立空间进入开始,顺次经过内有不同清洗液的清洗独立空间,可将其上附着的不同性质的残留物完全清洗下来,并且可在最后一个清洗独立空间内放入清水,使经过清洗液清洗后的过滤带5经过清水漂洗后再进行充分使用,减小清洗液对过滤带5的腐蚀,增加其使用寿命。另一方面,往往先进入的清洗独立空间内洗落下来的残留物较多,容易造成清洗液的浑浊,浑浊程度按照多个独立空间的排列顺序递减,可通过独立空间内连通的管路将较为清洁的清洗液置换到上游的清洗独立空间内,增加清洗液的利用率。In addition, a cleaning tank 11 is provided at the bottom of the sealed pressurized chamber 1 corresponding to the position below the filter chamber 6. The inside of the cleaning tank 11 is set as at least two independent spaces through a partition 12. Between adjacent independent spaces There are respectively connected pipelines between them, and the pipelines are connected with the water pump, and the water in the adjacent independent space is transferred by the water pump driven by the pipeline; Each end is provided with a slit for passing the filter belt 5, and the filter bag belt 5 enters the cleaning tank 11 from the slit at one end of the cleaning tank 11, and then passes through the slit on the partition 12 to enter different independent spaces. A cleaning device for scrubbing the filter belt 5 is fixed in the cleaning tank 11 . By setting the cleaning tank 11 as a plurality of independent spaces connected by pipelines, different cleaning solutions can be placed therein according to the properties of the filtrate. The filter belt 5 enters from the cleaning independent space at one end, and passes through the internal spaces in sequence. The cleaning independent space of different cleaning liquids can completely clean the residues of different properties attached to it, and clean water can be put in the last cleaning independent space, so that the filter belt 5 cleaned by the cleaning liquid can be rinsed with clean water. Carry out full use again, reduce the corrosion of cleaning fluid to filter belt 5, increase its service life. On the other hand, there are often more residues washed down in the independent cleaning space that enters first, and it is easy to cause the turbidity of the cleaning solution. The degree of turbidity decreases according to the arrangement of multiple independent spaces. The cleaner cleaning liquid is replaced into the independent cleaning space upstream to increase the utilization rate of the cleaning liquid.
所述的用于轧钢污泥处理的高效连续过滤装置中,至少有一个所述震动泵设置于所述过滤传送机构的下部,或者设置于所述清洗槽11内,使过滤带5在经过清洗槽11的过程中产生一定频率的振动,使其上的残留物更易脱落,提高清洗的效果。In the high-efficiency continuous filter device for treating steel rolling sludge, at least one of the vibrating pumps is arranged at the lower part of the filter transmission mechanism, or in the cleaning tank 11, so that the filter belt 5 is cleaned Vibration of a certain frequency is generated during the process of the tank 11, making the residue on it easier to fall off and improving the cleaning effect.
另外,所述清洗槽11内还设置有用于将清洗用水排出的排液管13,所述排液管13的出水口设置于所述密封加压仓1外部,可通过排液管13将浑浊的清洗液排出系统,使清洗槽11内的清洗液能够保持一定的清洁程度,不必停止过滤工作对清洗液进行更换,从而大大提高了过滤的效率及效果。In addition, the cleaning tank 11 is also provided with a drain pipe 13 for discharging the cleaning water. The cleaning solution discharge system enables the cleaning solution in the cleaning tank 11 to maintain a certain degree of cleanliness, and it is not necessary to stop the filtering work to replace the cleaning solution, thereby greatly improving the efficiency and effect of filtering.
所述过滤带5的侧面还设置有用来密封过滤传送机构的挡板,保证过滤室6为一独立于密封加压仓1的空间,所述过滤室6的侧面设置有出滤液管路7,所述出滤液管路7的另一端穿过所述密封加压仓1外壁和外部连通。所述密封加压仓1内部还设置有物料导出管路10,所述物料导出管路10的第二端穿过所述密封加压仓1的外壁并和所述密封加压仓1外部连通。使用过程中,通过进气管向所述密封加压仓1内充入高压气体,使所述过滤室6和密封加压仓1之间存在不低于0.5MPa的压力差,由于此压力的存在,通过进料管2将待处理污泥连续加入到过滤带5之上后,待处理污泥中的固体物质均布在过滤带5上,而液体通过过滤带5上的网孔到达过滤室6内,并通过出滤液管路7排至所述密封加压仓1之外。The side of described filter belt 5 is also provided with the baffle plate that is used for sealing filter transmission mechanism, guarantees that filter chamber 6 is a space independent of sealed pressurized chamber 1, and the side of described filter chamber 6 is provided with filtrate pipeline 7, The other end of the filtrate pipeline 7 passes through the outer wall of the sealed pressurized chamber 1 and communicates with the outside. The inside of the sealed pressurized chamber 1 is also provided with a material export pipeline 10, and the second end of the material outlet pipeline 10 passes through the outer wall of the sealed pressurized chamber 1 and communicates with the outside of the sealed pressurized chamber 1. . During use, high-pressure gas is filled into the sealed pressurized chamber 1 through the air intake pipe, so that there is a pressure difference of not less than 0.5 MPa between the filter chamber 6 and the sealed pressurized chamber 1, due to the existence of this pressure After the sludge to be treated is continuously added to the filter belt 5 through the feed pipe 2, the solid matter in the sludge to be treated is evenly distributed on the filter belt 5, and the liquid reaches the filter chamber through the mesh on the filter belt 5 6, and discharged to the outside of the sealed pressurized chamber 1 through the filtrate pipeline 7.
所述密封加压仓1底部对应于所述过滤室6下方的位置设置有清洗槽11,所述清洗槽11内固定有用于刷洗过滤带5的清洗装置,使过滤带5上的截留物进行卸落后转动到清洗槽11的位置时能够得到彻底的清洗,基本能够完全消除过滤带5上的残留物,保证过滤工作的连续进行。The bottom of the sealed pressurized chamber 1 is provided with a cleaning tank 11 corresponding to the position below the filter chamber 6, and a cleaning device for scrubbing the filter belt 5 is fixed in the cleaning tank 11, so that the intercepted matter on the filter belt 5 is cleaned. After being unloaded, it can be thoroughly cleaned when it is rotated to the position of the cleaning tank 11, and the residue on the filter belt 5 can be completely eliminated substantially, so that the continuous operation of the filter is guaranteed.
所述的用于轧钢污泥处理的高效连续过滤装置中,所述清洗装置由多组圆柱形清洗机构在清洗槽11内顺次排列组成。所述多组圆柱形清洗机构顺次排列,并由电机带动进行与过滤带5传送方向相反的转动,保证在过滤带5经过清洗槽11时对过滤带5进行彻底的清洗。In the high-efficiency continuous filtration device for treating steel rolling sludge, the cleaning device is composed of multiple sets of cylindrical cleaning mechanisms arranged in sequence in the cleaning tank 11 . The multiple groups of cylindrical cleaning mechanisms are arranged in sequence, and driven by the motor to rotate in the opposite direction to the transmission direction of the filter belt 5, so as to ensure that the filter belt 5 is thoroughly cleaned when the filter belt 5 passes through the cleaning tank 11.
所述的用于轧钢污泥处理的高效连续过滤装置中,所述圆柱形清洗机构包括转轴和清洗刷,所述转轴的两端分别与清洗槽11两侧的内壁活动连接,所述清洗刷呈放射状环绕于转轴的外周并形成具有一定转动半径的圆柱形清洗机构,所述圆柱形清洗机构的转动半径以圆柱形清洗机构的外缘能够抵达过滤带5为准。所述清洗刷为耐碱耐酸性纤维制成的毛刷,能够深入过滤带5的网孔中对过滤带5进行彻底的刷洗。In the high-efficiency continuous filter device for treating steel rolling sludge, the cylindrical cleaning mechanism includes a rotating shaft and a cleaning brush, and the two ends of the rotating shaft are respectively movably connected with the inner walls on both sides of the cleaning tank 11, and the cleaning brush It radially surrounds the outer circumference of the rotating shaft and forms a cylindrical cleaning mechanism with a certain radius of rotation. The radius of rotation of the cylindrical cleaning mechanism is based on the fact that the outer edge of the cylindrical cleaning mechanism can reach the filter belt 5 . The cleaning brush is a brush made of alkali-resistant and acid-resistant fiber, which can go deep into the mesh of the filter belt 5 to thoroughly scrub the filter belt 5 .
所述的用于轧钢污泥处理的高效连续过滤装置中,所述转轴的两端与清洗槽11两侧内壁的活动连接方式为,所述清洗槽11两侧内壁对应于转轴两端位置处设置有具有锯齿状外缘的转动盘,所述转动盘的中心设置有非圆形开孔,所述非圆形的开孔可以是方形或三角形等,所述转轴的两端设置为与该非圆形开孔相对应的规格并以嵌入该非圆形开孔内的方式与所述转动盘活动连接,使转轴能够由转动盘带动进行转动;所述转动盘通过铰链与清洗槽11两侧内壁活动连接,使转动盘能够以与清洗槽11两侧内壁的铰接点为轴心进行转动,从而带动转轴进行转动。In the high-efficiency continuous filtering device for treating steel rolling sludge, the flexible connection between the two ends of the rotating shaft and the inner walls on both sides of the cleaning tank 11 is that the inner walls on both sides of the cleaning tank 11 correspond to the positions at the two ends of the rotating shaft. A rotating disk with a serrated outer edge is provided, and a non-circular opening is provided in the center of the rotating disk. The non-circular opening can be square or triangular, etc., and the two ends of the rotating shaft are arranged to be in line with the The specifications corresponding to the non-circular opening are movably connected with the rotating disk in a manner embedded in the non-circular opening, so that the rotating shaft can be driven by the rotating disk to rotate; the rotating disk is connected to the cleaning tank 11 through a hinge. The side inner walls are movably connected so that the rotating disk can rotate around the hinge points with the inner walls on both sides of the cleaning tank 11 as the axis, thereby driving the rotating shaft to rotate.
所述的用于轧钢污泥处理的高效连续过滤装置中,所述清洗槽11两侧内壁与所述转动盘锯齿状外缘位置对应处设置有可进行平移的并且与转动盘锯齿状外缘的锯齿相卡合的链条。所述链条与电机连接并由电机带动进行移动。链条由电机带动进行环状循环移动,带动与之卡合的转动盘进行转动,而转动盘同时带动转轴进行转动,使圆柱形清洗机构进行相应的转动,保证对过滤带5的清洗工作连续进行。In the high-efficiency continuous filter device for treating steel rolling sludge, the inner wall on both sides of the cleaning tank 11 is provided with a serrated outer edge of the rotating disk at the position corresponding to the position of the rotating disk. The sawtooth snaps together the chain. The chain is connected with the motor and driven by the motor to move. The chain is driven by the motor to move circularly, and drives the rotating disk engaged with it to rotate, and the rotating disk drives the rotating shaft to rotate at the same time, so that the cylindrical cleaning mechanism rotates accordingly, ensuring continuous cleaning of the filter belt 5 .
所述的用于轧钢污泥处理的高效连续过滤装置中,所述过滤室6还包括一刮板8,所述刮板8为一具有一定弯折角度的V形板,所述刮板8设置于所述过滤室6的一端并和所述过滤带5相抵顶;所述刮板8的顶端夹角设置为45-75度,所述刮板8与过滤带5之间的设置方式为,刮板8的顶端所指方向与所述过滤带5的传动方向相反。而且所述刮板8和过滤带5之间设置有45-60度夹角,能够很好地将过滤带5上附着的截留物刮落,并使截留物沿刮板8的两边向下滑落得到收集。In the high-efficiency continuous filtration device for treating steel rolling sludge, the filter chamber 6 also includes a scraper 8, which is a V-shaped plate with a certain bending angle, and the scraper 8 It is arranged at one end of the filter chamber 6 and abuts against the filter belt 5; the angle between the top of the scraper 8 is set to 45-75 degrees, and the arrangement between the scraper 8 and the filter belt 5 is , the direction pointed by the top of the scraper 8 is opposite to the driving direction of the filter belt 5 . Moreover, an included angle of 45-60 degrees is set between the scraper 8 and the filter belt 5, which can well scrape off the entrapment attached to the filter belt 5, and make the entrapment slide down along both sides of the scraper 8 get collected.
所述物料导出管路10的第一端设置于所述过滤室6的下部并和所述刮板8的两端相对应的位置,所述物料导出管路10的第二端穿过所述密封加压仓1的外壁并和所述密封加压仓1外部连通。所述刮板8使截留物在其顶端处进行分流,所述刮板8的两端分别延伸出所述过滤带5的两侧边缘不少于5厘米,使得到分流的截留物能够沿刮板8落到对应于过滤室6下部的物料导出管路10的第一端,既物料导出管路10的入口内,并通过与一减压装置连接的物料导出管路的第二端将截留物排出所述密封加压仓1。通过设置进料管2、出滤液管路7及物料导出管路10,使本实用新型实现物料的连续过滤,提高工作效率。The first end of the material outlet pipeline 10 is arranged at the lower part of the filter chamber 6 and corresponds to the two ends of the scraper 8, and the second end of the material outlet pipeline 10 passes through the The outer wall of the sealed pressurized chamber 1 communicates with the outside of the sealed pressurized chamber 1 . The scraper 8 diverts the retentate at its top, and the two ends of the scraper 8 respectively extend beyond the edges of both sides of the filter belt 5 by no less than 5 cm, so that the diverted retentate can be scraped along the Plate 8 falls to the first end corresponding to the material lead-out pipeline 10 of filter chamber 6 bottoms, in the inlet of material lead-out pipeline 10, and the second end of the material lead-out pipeline that is connected with a decompression device will intercept The material is discharged from the sealed pressurized chamber 1. By arranging the feed pipe 2, the filtrate outlet pipeline 7 and the material export pipeline 10, the utility model realizes continuous filtration of materials and improves work efficiency.
所述密封加压仓1内部还设置有吹气管9,所述吹气管9的开口端设置于所述过滤带5的上方,用于对截留物进行干燥,所述吹气管9的开口端设置为扁平状,且开口端的宽度和所述过滤带的宽度相对应,所述吹气管的开口方向与过滤带5之间设置有30-75度夹角,且开口方向与过滤带5的传动方向相对设置,并且所述吹气管9通过分配头设置有多个开口端,所述多个开口端沿过滤带5顺次分布于过滤带5的上方,能够有效增加过滤带5上的截留物和热风的接触时间及接触面积,同时,由于过滤带5的震动作用,使截留物得到一定的翻动,进一步增加了干燥的效果。The air blowing pipe 9 is also arranged inside the sealed pressurized chamber 1, the opening end of the air blowing pipe 9 is arranged on the top of the filter belt 5 for drying the retentate, the opening end of the air blowing pipe 9 is arranged It is flat, and the width of the opening end corresponds to the width of the filter belt, an angle of 30-75 degrees is set between the opening direction of the blowing pipe and the filter belt 5, and the opening direction is in line with the transmission direction of the filter belt 5 Relatively arranged, and the blowing pipe 9 is provided with a plurality of open ends through the distribution head, and the plurality of open ends are distributed sequentially above the filter belt 5 along the filter belt 5, which can effectively increase the intercepted matter on the filter belt 5 and The contact time and contact area of the hot air, meanwhile, due to the vibration of the filter belt 5, the entrapped matter is stirred to a certain extent, further increasing the drying effect.
所述吹气管9的进气口端设置于所述密封加压仓1外部并和一热风机连接,由其驱动产生一定温度和速度的热风,所吹出热风的温度不低于70度,风速不低于4m/s。The air inlet end of the blowing pipe 9 is arranged outside the sealed pressurized chamber 1 and is connected with a hot air blower, which is driven to generate hot air at a certain temperature and speed. The temperature of the hot air blown out is not lower than 70 degrees, and the wind speed Not less than 4m/s.
尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本实用新型的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present utility model has been disclosed as above, it is not limited to the use listed in the description and the implementation, and it can be applied to various fields suitable for the present utility model. For those familiar with the art, Further modifications can be readily effected, so the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104667609A (en) * | 2015-02-15 | 2015-06-03 | 江苏联峰能源装备有限公司 | Efficient and continuous filtering device for steel rolling sludge treatment |
| CN107261609A (en) * | 2017-01-22 | 2017-10-20 | 徐旭 | A kind of water filter purification device |
| CN112619255A (en) * | 2020-12-11 | 2021-04-09 | 齐齐哈尔市地合泰环保科技有限公司 | Waste mineral oil regeneration pretreatment device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104667609A (en) * | 2015-02-15 | 2015-06-03 | 江苏联峰能源装备有限公司 | Efficient and continuous filtering device for steel rolling sludge treatment |
| CN104667609B (en) * | 2015-02-15 | 2016-06-22 | 江苏联峰能源装备有限公司 | A kind of high-efficiency and continuous defecator for steel rolling Treatment of Sludge |
| CN107261609A (en) * | 2017-01-22 | 2017-10-20 | 徐旭 | A kind of water filter purification device |
| CN112619255A (en) * | 2020-12-11 | 2021-04-09 | 齐齐哈尔市地合泰环保科技有限公司 | Waste mineral oil regeneration pretreatment device |
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