CN204465163U - A kind of ceiling fan stator of low energy consumption - Google Patents

A kind of ceiling fan stator of low energy consumption Download PDF

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Publication number
CN204465163U
CN204465163U CN201520239545.8U CN201520239545U CN204465163U CN 204465163 U CN204465163 U CN 204465163U CN 201520239545 U CN201520239545 U CN 201520239545U CN 204465163 U CN204465163 U CN 204465163U
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China
Prior art keywords
stator
energy consumption
teeth groove
magnetic flux
low energy
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CN201520239545.8U
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Chinese (zh)
Inventor
张建生
黄汉华
熊伟
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FOSHAN QIZHENG ELECTRIC Co Ltd
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FOSHAN QIZHENG ELECTRIC Co Ltd
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Abstract

A ceiling fan stator for low energy consumption, the some teeth groove comprising stator body and arrange along described stator body circumferential edges; The bottom in each next door of adjacent described teeth groove is provided with magnetic flux hole, and is positioned at same circumference.At stator body, some magnetic flux holes are set, its role is to the trend changing stator radial magnetic circuit, radial flux is passed through from magnetic flux hole, the narrow and small loop that eddy current is limited in magnetic flux hole is flow through, electromotive force in these loops is less, can reduce eddy current loss significantly, and stator caloric value is reduced, thus raise the efficiency, reduce energy consumption.

Description

A kind of ceiling fan stator of low energy consumption
Technical field
The utility model relates to motor device field, the ceiling fan stator of particularly a kind of low energy consumption.
Background technology
Stator is the actionless part of motor.Stator by stator core, stator winding and support three part form, Main Function be produce rotating magnetic field.Conductor moves in magnetic field, or conductor is static but have time dependent magnetic field, or two kinds of situations occur simultaneously, can cause the relative cutting of the magnetic line of force and conductor.According to the law of electromagnetic induction, just produce induced electromotive force in the conductor, thus drive current.The electric current caused like this distribution is in the conductor different along with the surface configuration of conductor and the distribution of magnetic flux, and its path, often just like the whirlpool in water, is therefore called eddy current, and these eddy current make heating unshakable in one's determination, consume electric energy.
Summary of the invention
For the problems referred to above, the purpose of this utility model is the ceiling fan stator proposing a kind of low energy consumption, and this ceiling fan stator significantly can reduce eddy current loss, improves the utilance of the energy.
For reaching this object, the utility model by the following technical solutions:
A ceiling fan stator for low energy consumption, the some teeth groove comprising stator body and arrange along described stator body circumferential edges; The bottom in each next door of adjacent described teeth groove is provided with magnetic flux hole, and is positioned at same circumference.
Conductor moves in magnetic field, or conductor is static but have time dependent magnetic field, or two kinds of situations occur simultaneously, can cause the relative cutting of the magnetic line of force and conductor.According to the law of electromagnetic induction, just produce induced electromotive force in the conductor, thus drive current.The electric current caused like this distribution is in the conductor different along with the surface configuration of conductor and the distribution of magnetic flux, and its path, often just like the whirlpool in water, is therefore called eddy current.When conductor moves or is in time dependent magnetic field in non-uniform magnetic-field, energy loss is caused to be called eddy current loss because of eddy current.
Stator body is stamped to form by silicon steel sheet, and coil winding is in teeth groove.In the present embodiment, at stator body, some magnetic flux holes are set, its role is to the trend changing stator radial magnetic circuit, radial flux is passed through from magnetic flux hole, and the narrow and small loop that eddy current is limited in magnetic flux hole is flow through, and the electromotive force in these loops is less, eddy current loss can be reduced significantly, stator caloric value is reduced, thus raises the efficiency, reduce energy consumption.
Magnetic flux hole is set directly at the bottom of teeth groove, and owing to producing relevant coil winding on teeth groove to magnetic field, so magnetic flux hole to be arranged on this position, more directly blocks magnetic flux motion radially, improve the probability reducing eddy current loss.
Further, the diameter in described magnetic flux hole is 4mm.
The diameter in magnetic flux hole is excessive, can cause the problem that leakage field is serious; Diameter is too small, the DeGrain of above-mentioned effect, and many experiments test proves, best selection diameter is 4mm.
Further, be provided with coiling location hole in described stator body, the aperture of described coiling location hole is suitable with the rotor silicon steel sheet diameter of 755 motors.
The effect of coiling location hole is, in teeth groove during coiling, first by coiling location hole stator location, to ensure that the tightness of coil winding, enhance productivity.
Further, the diameter of described coiling location hole is 27.5mm.
In the present embodiment, stator body is formed by step-feeding decompressor continuous punching on the silicon steel sheet of band shape, and stator body is struck out circle, then the silicon steel sheet between two stator bodies just stamps out the rotor silicon steel sheet of two 755 motors;
The aperture of coiling location hole is arranged to suitable with the rotor silicon steel sheet diameter of 755 motors, after punching press, the blank that silicon steel sheet stamps out in the position of coiling location hole also be may be used for the rotor being processed into 755 motors further, such punching press distributing mode, Appropriate application silicon steel sheet resource, reduces production cost.
And relative to the stator body under conventional situation, the aperture of coiling location hole increases in the present embodiment, just in time reduces the iron consumption amount of stator, reduce iron core cutter degree, make motor consume the copper iron of material than more rational.
Further, the ratio of width to height of shown teeth groove is 0.55 ~ 0.57.
Select the ratio of width to height in this number range, as when the facewidth of teeth groove is 7.6mm, tooth depth is chosen as 13.5mm, and when copper consumption is equal, the number of turn of coil increases, the copper factor of teeth groove improves, motor winding terminal resistance is reduced, and copper loss also reduces thereupon, thus improves electric efficiency and reduce temperature rise, too increase torque density, improve motor performance.
Further, the top of the described stator body between adjacent sheaves is provided with the auxiliary flute formed to stator center indent.
The torque that when cogging torque is magneto winding no power, permanent magnet produces with the interphase interaction of iron core is caused by the tangential component of the Interaction Force of permanent magnet and armature tooth.When rotor permanent magnet and stator tooth meet or separate, near it, magnetic field changes, and the magnetic energy of air between permanent magnet and stator tooth is changed, and the change of magnetic coenergy produces torque; Meanwhile, cogging torque also can think the reluctance torque that teeth groove produces relative to the magnetic resistance change rate of permanent magnet current source.Cogging torque can run motor and cause many-sided negative effect: such as torque ripple, vibration & noise.
Stator body top between teeth groove and teeth groove arranges auxiliary flute, be equivalent to increase cogging torque primitive period number, setoff effect is play to the cogging torque of original teeth groove, thus total cogging torque amplitude is reduced, effective air gap is also made to increase, also be conducive to reducing cogging torque, part motor can be eliminated and run noise, reduce body vibration.
Further, the quantity of the described auxiliary flute that each described teeth groove is corresponding is 3.
3 auxiliary flutes enhance reduction cogging torque, can eliminate part motor and run noise, reduce the effect of body vibration.
The beneficial effects of the utility model: some magnetic flux holes are set at stator body, its role is to the trend changing stator radial magnetic circuit, radial flux is passed through from magnetic flux hole, the narrow and small loop that eddy current is limited in magnetic flux hole is flow through, electromotive force in these loops is less, can reduce eddy current loss significantly, and stator caloric value is reduced, thus raise the efficiency, reduce energy consumption.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of the present utility model;
Fig. 2 is the partial enlarged drawing of part A in Fig. 1.
Wherein: stator body 1, teeth groove 2, magnetic flux hole 3, coiling location hole 4, auxiliary flute 5.
Embodiment
The technical solution of the utility model is further illustrated by embodiment below in conjunction with accompanying drawing.
As shown in Figures 1 and 2, a kind of ceiling fan stator of low energy consumption, the some teeth groove comprising stator body 1 and arrange along described stator body circumferential edges; The bottom in each next door of adjacent described teeth groove 2 is provided with magnetic flux hole 3, and is positioned at same circumference.
Conductor moves in magnetic field, or conductor is static but have time dependent magnetic field, or two kinds of situations occur simultaneously, can cause the relative cutting of the magnetic line of force and conductor.According to the law of electromagnetic induction, just produce induced electromotive force in the conductor, thus drive current.The electric current caused like this distribution is in the conductor different along with the surface configuration of conductor and the distribution of magnetic flux, and its path, often just like the whirlpool in water, is therefore called eddy current.When conductor moves or is in time dependent magnetic field in non-uniform magnetic-field, energy loss is caused to be called eddy current loss because of eddy current.
Stator body 1 is stamped to form by silicon steel sheet, and coil winding is in teeth groove 2.In the present embodiment, at stator body 1, some magnetic flux holes 3 are set, its role is to the trend changing stator radial magnetic circuit, radial flux is passed through from magnetic flux hole 3, and the narrow and small loop that eddy current is limited in magnetic flux hole 3 is flow through, and the electromotive force in these loops is less, eddy current loss can be reduced significantly, stator caloric value is reduced, thus raises the efficiency, reduce energy consumption.
Magnetic flux hole 3 is set directly at the bottom of teeth groove 2, and owing to producing relevant coil winding on teeth groove 2 to magnetic field, so magnetic flux hole 3 to be arranged on this position, more directly blocks magnetic flux motion radially, improve the probability reducing eddy current loss.
The diameter in described magnetic flux hole 3 is 4mm.
The diameter in magnetic flux hole 3 is excessive, can cause the problem that leakage field is serious; Diameter is too small, the DeGrain of above-mentioned effect, and many experiments test proves, best selection diameter is 4mm.) being provided with coiling location hole 4 in described stator body, the aperture of described coiling location hole 4 is suitable with the rotor silicon steel sheet diameter of 755 motors.
The effect of coiling location hole 4 is, in teeth groove 2 during coiling, first by coiling location hole 4 stator location, to ensure that the tightness of coil winding, enhance productivity.
The diameter of described coiling location hole 4 is 27.5mm.
In the present embodiment, stator body 1 is formed by step-feeding decompressor continuous punching on the silicon steel sheet of band shape, and stator body 1 is struck out circle, then the silicon steel sheet between two stator bodies just stamps out the rotor silicon steel sheet of two 755 motors;
The aperture of coiling location hole 4 is arranged to suitable with the rotor silicon steel sheet diameter of 755 motors, after punching press, the blank that silicon steel sheet stamps out in the position of coiling location hole 4 also be may be used for the rotor being processed into 755 motors further, such punching press distributing mode, Appropriate application silicon steel sheet resource, reduces production cost.
And relative to the stator body 1 under conventional situation, the aperture of coiling location hole 4 increases in the present embodiment, just in time reduces the iron consumption amount of stator, reduce iron core cutter degree, make motor consume the copper iron of material than more rational.
The ratio of width to height of shown teeth groove is 0.55 ~ 0.57.
Select the ratio of width to height in this number range, as when the facewidth of teeth groove is 7.6mm, tooth depth is chosen as 13.5mm, and when copper consumption is equal, the number of turn of coil increases, the copper factor of teeth groove 2 improves, motor winding terminal resistance is reduced, and copper loss also reduces thereupon, thus improves electric efficiency and reduce temperature rise, too increase torque density, improve motor performance.
The top of the described stator body between adjacent sheaves is provided with the auxiliary flute formed to stator center indent.
The torque that when cogging torque is magneto winding no power, permanent magnet produces with the interphase interaction of iron core is caused by the tangential component of the Interaction Force of permanent magnet and armature tooth.When rotor permanent magnet and stator tooth meet or separate, near it, magnetic field changes, and the magnetic energy of air between permanent magnet and stator tooth is changed, and the change of magnetic coenergy produces torque; Meanwhile, cogging torque also can think the reluctance torque that teeth groove produces relative to the magnetic resistance change rate of permanent magnet current source.Cogging torque can run motor and cause many-sided negative effect: such as torque ripple, vibration & noise.
Stator body 1 top between teeth groove 2 and teeth groove 2 arranges auxiliary flute 5, be equivalent to increase cogging torque primitive period number, setoff effect is play to the cogging torque of original teeth groove 2, thus total cogging torque amplitude is reduced, effective air gap is also made to increase, also be conducive to reducing cogging torque, part motor can be eliminated and run noise, reduce body vibration.
The quantity of the described auxiliary flute of each described teeth groove 1 correspondence is 3.
3 auxiliary flutes 5 enhance reduction cogging torque, can eliminate part motor and run noise, reduce the effect of body vibration.
Below know-why of the present utility model is described in conjunction with specific embodiments.These describe just in order to explain principle of the present utility model, and can not be interpreted as the restriction to the utility model protection range by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other embodiment of the present utility model, and these modes all will fall within protection range of the present utility model.

Claims (7)

1. a ceiling fan stator for low energy consumption, the some teeth groove comprising stator body and arrange along described stator body circumferential edges, is characterized in that: the bottom in each next door of adjacent described teeth groove is provided with magnetic flux hole, and is positioned at same circumference.
2. the ceiling fan stator of a kind of low energy consumption according to claim 1, is characterized in that: the diameter in described magnetic flux hole is 4mm.
3. the ceiling fan stator of a kind of low energy consumption according to claim 1, is characterized in that: be provided with coiling location hole in described stator body, and the aperture of described coiling location hole is suitable with the rotor silicon steel sheet diameter of 755 motors.
4. the ceiling fan stator of a kind of low energy consumption according to claim 3, is characterized in that: the diameter of described coiling location hole is 27.5mm.
5. the ceiling fan stator of a kind of low energy consumption according to claim 1, is characterized in that: the ratio of width to height of shown teeth groove is 0.55 ~ 0.57.
6. the ceiling fan stator of a kind of low energy consumption according to claim 1, is characterized in that: the top of the described stator body between adjacent sheaves is provided with the auxiliary flute formed to stator center indent.
7. the ceiling fan stator of a kind of low energy consumption according to claim 6, is characterized in that: the quantity of the described auxiliary flute that each described teeth groove is corresponding is 3.
CN201520239545.8U 2015-04-20 2015-04-20 A kind of ceiling fan stator of low energy consumption Active CN204465163U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520239545.8U CN204465163U (en) 2015-04-20 2015-04-20 A kind of ceiling fan stator of low energy consumption

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520239545.8U CN204465163U (en) 2015-04-20 2015-04-20 A kind of ceiling fan stator of low energy consumption

Publications (1)

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CN204465163U true CN204465163U (en) 2015-07-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110086268A (en) * 2019-05-24 2019-08-02 苏州奥宝杰电机科技有限公司 A kind of industrial ceiling fan
CN110462977A (en) * 2017-03-28 2019-11-15 詹尼斯机器人移动技术加拿大公司 Corrugated stator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110462977A (en) * 2017-03-28 2019-11-15 詹尼斯机器人移动技术加拿大公司 Corrugated stator
CN110086268A (en) * 2019-05-24 2019-08-02 苏州奥宝杰电机科技有限公司 A kind of industrial ceiling fan

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