CN204457783U - Fulcrum type two-way Multipoint synchronous rock hydraulic crushing device - Google Patents
Fulcrum type two-way Multipoint synchronous rock hydraulic crushing device Download PDFInfo
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- CN204457783U CN204457783U CN201520056971.8U CN201520056971U CN204457783U CN 204457783 U CN204457783 U CN 204457783U CN 201520056971 U CN201520056971 U CN 201520056971U CN 204457783 U CN204457783 U CN 204457783U
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Abstract
Fulcrum type two-way Multipoint synchronous rock hydraulic crushing device, this device comprises mobile trolley used, dynamical system, hydraulic control system, executive system.Motor is connected with hydraulic pump, and hydraulic pump one end is connected with hydraulic oil container, and the other end is connected with the oil-in of three-position four-way valve, and the fluid through three-position four-way valve is divided into three tunnels, and the first via is connected with solenoid-operated hydraulic valve group by flap valve; Second tunnel is connected with plunger type primary hydraulic pressure cylinder by bi-directional conversion control valve a, bi-directional conversion control valve b; The initial cycle of device is carried out on 3rd tunnel by hydraulic circuit; Described initial cycle is that the hydraulic oil of device inside is got back in hydraulic oil container by hydraulic oil container after hydraulic pump and hydraulic oil cooler; Many groups on operation rod small-sized fulcrum type jack pistons are started working, and symmetrical fore-set stretches out, and implement tension-shear tests to rock, when stress application exceedes rock limiting damage tension-shear tests, rock is broken.
Description
Technical field
The utility model relates to a kind of fulcrum type two-way Multipoint synchronous rock hydraulic crushing device, belongs to rocky tunnel or rock matter underground construction non-shot rock excavation tunneling technique field.
Background technology
Rocky tunnel tunnels, and the main drilling and blasting method that adopts is constructed at present.But vibration, slungshot, shock wave, noise, pernicious gas etc. that drilling and blasting method produces not only can have an impact to surrounding environment, blasting process produces slungshot and blasting fume simultaneously, force drilling and blasting method can only adopt discontinuous cycle operation, greatly have impact on the time availability of boring, muck removal and support work.In addition, if tunnel piercing carries out under the complex environment of cities and towns, blasting vibration will form harm to closing on building, and drill bursting construction will be subject to extremely strict restriction.Thus, non-explosion tunnel piercing method is developed rapidly.
Complete-section tunnel boring machine (TBM) drivage method is the most effective current non-explosion tunnel piercing method, but tunnel piercing speculative investment is huge, is generally applicable to circular cross-section long tunnel engineering.Boom-type roadheader is another kind of conventional tunnel machine, has maneuverability, can excavate the features such as the tunnel of Tension Members with Arbitrary Shape Section, but it also has limitation, generally can only be used for uniaxial strengeth and be less than 120MPa rock.
It is carry out fractured rock from rock mass inside to apply tensile stress that rocky tunnel Multipoint synchronous spalling tunneling construction breaks rock, and required crushing force is less, and therefore spalling apparatus structure is compact, light and flexible, is very suitable for broken rock work in narrow space.In addition, it is non-blasting technique that rocky tunnel Multipoint synchronous spalling tunneling construction breaks rock dust, without the need to spreading from personnel and equipment in spalling process, can work continuously, and rock break-off process can not produce adverse effect to country rock and around environment.
Summary of the invention
The utility model is that one requires pore-forming at rocky tunnel face by jumbo foundation, then operation rod is inserted, the hydraulic power that Normal hydraulic pump produces is converted to ultrahigh-pressure hydraulic power by pluger type hydraulic pump, utilize super-pressure oil pipe, power transmission is withstood place to the multiple spot on broken spalling caput, thus form the tensile stress of spalling rock, final realization is drawn to break bad make it broken to tunnel tunnel face place rock, realizes the non-blasting type tunneling effect of hydraulic crushing machinery to catalase.
For achieving the above object, the technical solution adopted in the utility model is fulcrum type two-way Multipoint synchronous rock hydraulic crushing device, and this device comprises mobile trolley used, dynamical system, hydraulic control system, executive system.
Described mobile trolley used comprise movable pulley (1), support underframe (2), support post (3), containing box (7), support upper frame longeron (9), support upper frame crossbeam (10), junction plate (11).
Described dynamical system comprises motor (4).
Described hydraulic control system comprises hydraulic pump (5), pluger type hydraulic pump (6), three-position four-way valve (8), hydraulic circuit pipe (12), solenoid-operated hydraulic valve group (13), hydraulic oil container (14), stop valve (15), flap valve (16), hydraulic oil cooler (17), relief valve (21), constant pressure valve (22), hydraulic circuit (23), hydraulic oil cooler (26), bi-directional conversion control valve a (27), plunger type primary hydraulic pressure cylinder (28), bi-directional conversion control valve b (29), plunger type high-pressure hydraulic cylinder (30).
Described executive system comprises operation rod (18), super-pressure oil pipe (19), super high pressure oil pipe connector (20), operation connecting line (24), operation board (25).
Described operation rod (18), super-pressure oil pipe (19) are 5-10 group, and the operation rod (18) of each group is connected with super-pressure oil pipe (19) and respectively organizes parallel side-by-side and arranges; Corresponding with each group of super-pressure oil pipe (19), each output of solenoid-operated hydraulic valve group (13) is connected with each group of super-pressure oil pipe (19) by super high pressure oil pipe connector (20).
Described support underframe (2) is arranged on mobile trolley used bottom, and support post (3) is fixed on support underframe (2); Support upper frame longeron (9), support upper frame crossbeam (10) and be positioned at mobile trolley used top, and support upper frame longeron (9), support upper frame crossbeam (10) mutually square crossing connect and be fixed on support post (3) top; Movable pulley (1) is arranged between support underframe (2) and ground; Junction plate (11) is arranged on support post (3); Containing box (7) is fixed between each support post (3) of mobile trolley used inside and support underframe (2).
Described dynamical system, hydraulic control system, executive system be fixed on mobile trolley used on; Pluger type hydraulic pump (6) comprises plunger type primary hydraulic pressure cylinder (28), plunger type high-pressure hydraulic cylinder (30) two parts, and plunger type primary hydraulic pressure cylinder (28) is connected by inner proportional piston with plunger type high-pressure hydraulic cylinder (30).
Operation board (25) is connected with solenoid-operated hydraulic valve group (13) by operation connecting line (24), the oil liquid pressure in the super-pressure oil pipe (19) that solenoid-operated hydraulic valve group (13) is respectively organized in order to regulable control.
Solenoid-operated hydraulic valve group (13) one end is provided with relief valve (21), constant pressure valve (22), and relief valve (21), constant pressure valve (22) are connected with hydraulic oil container (14) by hydraulic circuit (23).
Motor (4) is connected with hydraulic pump (5), hydraulic pump (5) one end is connected with hydraulic oil container (14), the other end is connected with the oil-in of three-position four-way valve (8), fluid through three-position four-way valve (8) is divided into three tunnels, and the first via is connected with solenoid-operated hydraulic valve group (13) by flap valve (16); Second tunnel is connected with plunger type primary hydraulic pressure cylinder (28) by bi-directional conversion control valve a (27), bi-directional conversion control valve b (29); The initial cycle of device is carried out by hydraulic circuit (23) in 3rd tunnel; Described initial cycle is that the hydraulic oil of device inside is got back in hydraulic oil container (14) by hydraulic oil container (14) after hydraulic pump (13) and hydraulic oil cooler (26); Stop valve (15) is arranged on fluid and is entering on the branch road before hydraulic oil cooler (26).
Described operation rod (18) comprises main oil gallery pipe (31), small-sized fulcrum type jack piston (32), operation rod steel casing (33), fore-set couple (34), fore-set (35), operation rod hand holding handle (36), reclaims fore-set oil duct (37), High Pressure Seal Washer (38); Specifically, main oil gallery pipe (31) is arranged on the centre position of steel casing (33), radial direction along steel casing (33) is symmetrically arranged with 5-10 group fore-set couple (34), and each group fore-set couple (34) is arranged symmetrically; The centre of fore-set couple (34) is fore-set (35), fore-set (35) is connected with small-sized fulcrum type jack piston (32), and the fluid in main oil gallery pipe (31) promotes small-sized fulcrum type jack piston (32) and fore-set (35); Reclaim fore-set oil duct (37) and be arranged on the edge of small-sized fulcrum type jack piston (32) along steel casing (33) radial motion of operation rod, reclaim fore-set oil duct (37) parallel with main oil gallery pipe (31), and be arranged symmetrically in main oil gallery pipe (31) both sides; Operation rod hand holding handle (36) is arranged on operation rod (18) one end and is connected with steel casing (33); Small-sized fulcrum type jack piston (32) is provided with High Pressure Seal Washer (38) with operation rod steel casing (33) radial direction.
Compared with prior art, the utility model has following beneficial effect:
1, by hydraulic machinery spalling equipment, (principle of hydraulic jack is utilized by hydraulic drive, instead of common wedge device principle), expander operation rod Multipoint synchronous hole wall applied thrust that rock tunnel face place is formed by jumbo, thus rock is drawn break that bad that rock mass is occurred is broken.Shattering process is not vibrated and is splashed with rubble, safe and reliable.Compared with traditional drill bursting construction, significantly improve construction safety level, and there is the advantages such as energy-conserving and environment-protective.
2, material that this device uses all can from market purchasing finished product, and equipment volume is little, and processing and manufacturing is simple, assembling and convenient transport.This device and jumbo support the use, and can form mechanization cycle operation.
Accompanying drawing explanation
Fig. 1 fulcrum type two-way Multipoint synchronous rock hydraulic crushing device contour structures arrangement diagram.
Fig. 2 is fulcrum type two-way Multipoint synchronous rock hydraulic crushing device fundamental diagram.
Fig. 3 is that operation rod fore-set stretches out figure.
Fig. 4 is operation rod fore-set withdrawal figure.
The sectional drawing of Fig. 5 operation rod.
In figure: 1, movable pulley, 2, support underframe, 3, support post, 4, motor, 5, hydraulic pump, 6, pluger type hydraulic pump, 7, containing box, 8, three-position four-way valve, 9, support upper frame longeron, 10, support upper frame crossbeam, 11, junction plate, 12, hydraulic circuit pipe, 13, solenoid-operated hydraulic valve group, 14, hydraulic oil container, 15, stop valve, 16, flap valve, 17, hydraulic oil cooler, 18, operation rod, 19, super-pressure oil pipe, 20, super high pressure oil pipe connector, 21, relief valve, 22, constant pressure valve, 23, hydraulic circuit, 24, operation connecting line, 25, operation board, 26, hydraulic oil cooler, 27, bi-directional conversion control valve a, 28, plunger type primary hydraulic pressure cylinder, 29, bi-directional conversion control valve b, 30, plunger type high-pressure hydraulic cylinder, 31, main oil gallery pipe, 32, small-sized fulcrum type jack piston, 33, operation rod steel casing, 34, fore-set couple, 35, fore-set, 36, operation rod hand holding handle, 37, reclaim fore-set oil duct, 38, High Pressure Seal Washer.
Detailed description of the invention
As Figure 1-5, fulcrum type two-way Multipoint synchronous rock hydraulic crushing device, this device comprises mobile trolley used, dynamical system, hydraulic control system, executive system.
Described mobile trolley used comprise movable pulley (1), support underframe (2), support post (3), containing box (7), support upper frame longeron (9), support upper frame crossbeam (10), junction plate (11).
Described dynamical system comprises motor (4).
Described hydraulic control system comprises hydraulic pump (5), pluger type hydraulic pump (6), three-position four-way valve (8), hydraulic circuit pipe (12), solenoid-operated hydraulic valve group (13), hydraulic oil container (14), stop valve (15), flap valve (16), hydraulic oil cooler (17), relief valve (21), constant pressure valve (22), hydraulic circuit (23), hydraulic oil cooler (26), bi-directional conversion control valve a (27), plunger type primary hydraulic pressure cylinder (28), bi-directional conversion control valve b (29), plunger type high-pressure hydraulic cylinder (30).
Described executive system comprises operation rod (18), super-pressure oil pipe (19), super high pressure oil pipe connector (20), operation connecting line (24), operation board (25).
Described operation rod (18), super-pressure oil pipe (19) are 5-10 group, and the operation rod (18) of each group is connected with super-pressure oil pipe (19) and respectively organizes parallel side-by-side and arranges; Corresponding with each group of super-pressure oil pipe (19), each output of solenoid-operated hydraulic valve group (13) is connected with each group of super-pressure oil pipe (19) by super high pressure oil pipe connector (20).
Described support underframe (2) is arranged on mobile trolley used bottom, and support post (3) is fixed on support underframe (2); Support upper frame longeron (9), support upper frame crossbeam (10) and be positioned at mobile trolley used top, and support upper frame longeron (9), support upper frame crossbeam (10) mutually square crossing connect and be fixed on support post (3) top; Movable pulley (1) is arranged between support underframe (2) and ground, in order to adjust mobile trolley used position; Junction plate (11) is arranged on support post (3), in order to be connected and fixed each group job rod (18) and super-pressure oil pipe (19); Containing box (7) is fixed between each support post (3) of mobile trolley used inside and support underframe (2), and containing box (7) is in order to deposit each group job rod (18) and super-pressure oil pipe (19).
Described dynamical system, hydraulic control system, executive system be fixed on mobile trolley used on; Pluger type hydraulic pump (6) comprises plunger type primary hydraulic pressure cylinder (28), plunger type high-pressure hydraulic cylinder (30) two parts, and plunger type primary hydraulic pressure cylinder (28) is connected by inner proportional piston with plunger type high-pressure hydraulic cylinder (30).
Operation board (25) is connected with solenoid-operated hydraulic valve group (13) by operation connecting line (24), oil liquid pressure in the super-pressure oil pipe (19) that solenoid-operated hydraulic valve group (13) is respectively organized in order to regulable control, the operation rod (18) respectively organized with drived control.
Solenoid-operated hydraulic valve group (13) one end is provided with relief valve (21), constant pressure valve (22), and relief valve (21), constant pressure valve (22) are connected with hydraulic oil container (14) by hydraulic circuit (23).
Motor (4) is connected with hydraulic pump (5), hydraulic pump (5) one end is connected with hydraulic oil container (14), the other end is connected with the oil-in of three-position four-way valve (8), fluid through three-position four-way valve (8) is divided into three tunnels, the first via is connected with solenoid-operated hydraulic valve group (13) by flap valve (16), in order to initial hydraulic power is transported to solenoid-operated hydraulic valve group (13), then be transported on each operation rod (18), then the fore-set (35) promoted above operation rod (18) stretches out, closely connected rock matter spalling hole wall, second tunnel is connected with plunger type primary hydraulic pressure cylinder (28) by bi-directional conversion control valve a (27), bi-directional conversion control valve b (29), initial hydraulic power is transported to plunger type primary hydraulic pressure cylinder (28), by the proportional piston in cylinder, ultrahigh-pressure hydraulic power is produced in plunger type high-pressure hydraulic cylinder (30), then enter the super-pressure oil pipe (19) that controlled by solenoid-operated hydraulic valve group (13) and finally to arrive in operation rod (1), finally realizing the object of fractured rock, the initial cycle of device is carried out by hydraulic circuit (23) in 3rd tunnel, namely the hydraulic oil of device inside is got back in hydraulic oil container (14) by hydraulic oil container (14) after hydraulic pump (13) and hydraulic oil cooler (26), and object is whether verifying attachment original operating state is normal, stop valve (15) is arranged on fluid and is entering on the branch road before hydraulic oil cooler (26).
Described operation rod (18) comprises main oil gallery pipe (31), small-sized fulcrum type jack piston (32), operation rod steel casing (33), fore-set couple (34), fore-set (35), operation rod hand holding handle (36), reclaims fore-set oil duct (37), High Pressure Seal Washer (38); Specifically, main oil gallery pipe (31) is arranged on the centre position of steel casing (33), radial direction along steel casing (33) is symmetrically arranged with 5-10 group fore-set couple (34), and each group fore-set couple (34) is arranged symmetrically; The centre of fore-set couple (34) is fore-set (35), fore-set (35) is connected with small-sized fulcrum type jack piston (32), and the fluid in main oil gallery pipe (31) promotes small-sized fulcrum type jack piston (32) and fore-set (35); Reclaim fore-set oil duct (37) and be arranged on the edge of small-sized fulcrum type jack piston (32) along steel casing (33) radial motion of operation rod, reclaim fore-set oil duct (37) parallel with main oil gallery pipe (31), and be arranged symmetrically in main oil gallery pipe (31) both sides; Operation rod hand holding handle (36) is arranged on operation rod (18) one end and is connected with steel casing (33); Small-sized fulcrum type jack piston (32) is provided with High Pressure Seal Washer (38) with operation rod steel casing (33) radial direction.
The implementation process of this device is as follows, after rocky tunnel face completes by design pitch and aperture pore-forming, operation rod (18) is inserted in hole, many groups on operation rod (18) small-sized fulcrum type jack pistons (32) are started working, symmetrical fore-set (35) stretches out, implement tension-shear tests to rock, when stress application exceedes rock limiting damage tension-shear tests, rock is broken.
After the catalase at rock matter hole wall place, the symmetrical fore-set (35) above operation rod (18) is regained, and manually extracts operation rod (18), then completes a spalling work cycle.After spalling operation has all been implemented in the whole spalling holes on rocky tunnel face, start the cleaning of face fractured rock, after cleaning terminates, namely complete the P. drechsleri construction of a rocky tunnel scope of operation.Iterative cycles like this, can complete whole rocky tunnel headwork, reaches the machinery research and development effect of anticipation, realizes the target of non-explosion exploitation rocky tunnel.
Claims (2)
1. fulcrum type two-way Multipoint synchronous rock hydraulic crushing device, is characterized in that: this device comprises mobile trolley used, dynamical system, hydraulic control system, executive system;
Described mobile trolley used comprise movable pulley (1), support underframe (2), support post (3), containing box (7), support upper frame longeron (9), support upper frame crossbeam (10), junction plate (11);
Described dynamical system comprises motor (4);
Described hydraulic control system comprises hydraulic pump (5), pluger type hydraulic pump (6), three-position four-way valve (8), hydraulic circuit pipe (12), solenoid-operated hydraulic valve group (13), hydraulic oil container (14), stop valve (15), flap valve (16), hydraulic oil cooler (17), relief valve (21), constant pressure valve (22), hydraulic circuit (23), hydraulic oil cooler (26), bi-directional conversion control valve a (27), plunger type primary hydraulic pressure cylinder (28), bi-directional conversion control valve b (29), plunger type high-pressure hydraulic cylinder (30),
Described executive system comprises operation rod (18), super-pressure oil pipe (19), super high pressure oil pipe connector (20), operation connecting line (24), operation board (25);
Described operation rod (18), super-pressure oil pipe (19) are 5-10 group, and the operation rod (18) of each group is connected with super-pressure oil pipe (19) and respectively organizes parallel side-by-side and arranges; Corresponding with each group of super-pressure oil pipe (19), each output of solenoid-operated hydraulic valve group (13) is connected with each group of super-pressure oil pipe (19) by super high pressure oil pipe connector (20);
Described support underframe (2) is arranged on mobile trolley used bottom, and support post (3) is fixed on support underframe (2); Support upper frame longeron (9), support upper frame crossbeam (10) and be positioned at mobile trolley used top, and support upper frame longeron (9), support upper frame crossbeam (10) mutually square crossing connect and be fixed on support post (3) top; Movable pulley (1) is arranged between support underframe (2) and ground; Junction plate (11) is arranged on support post (3); Containing box (7) is fixed between each support post (3) of mobile trolley used inside and support underframe (2);
Described dynamical system, hydraulic control system, executive system be fixed on mobile trolley used on; Pluger type hydraulic pump (6) comprises plunger type primary hydraulic pressure cylinder (28), plunger type high-pressure hydraulic cylinder (30) two parts, and plunger type primary hydraulic pressure cylinder (28) is connected by inner proportional piston with plunger type high-pressure hydraulic cylinder (30);
Operation board (25) is connected with solenoid-operated hydraulic valve group (13) by operation connecting line (24), the oil liquid pressure in the super-pressure oil pipe (19) that solenoid-operated hydraulic valve group (13) is respectively organized in order to regulable control;
Solenoid-operated hydraulic valve group (13) one end is provided with relief valve (21), constant pressure valve (22), and relief valve (21), constant pressure valve (22) are connected with hydraulic oil container (14) by hydraulic circuit (23);
Motor (4) is connected with hydraulic pump (5), hydraulic pump (5) one end is connected with hydraulic oil container (14), the other end is connected with the oil-in of three-position four-way valve (8), fluid through three-position four-way valve (8) is divided into three tunnels, and the first via is connected with solenoid-operated hydraulic valve group (13) by flap valve (16); Second tunnel is connected with plunger type primary hydraulic pressure cylinder (28) by bi-directional conversion control valve a (27), bi-directional conversion control valve b (29); The initial cycle of device is carried out by hydraulic circuit (23) in 3rd tunnel; Described initial cycle is that the hydraulic oil of device inside is got back in hydraulic oil container (14) by hydraulic oil container (14) after hydraulic pump (13) and hydraulic oil cooler (26); Stop valve (15) is arranged on fluid and is entering on the branch road before hydraulic oil cooler (26).
2. fulcrum type according to claim 1 two-way Multipoint synchronous rock hydraulic crushing device, is characterized in that: described operation rod (18) comprises main oil gallery pipe (31), small-sized fulcrum type jack piston (32), operation rod steel casing (33), fore-set couple (34), fore-set (35), operation rod hand holding handle (36), reclaims fore-set oil duct (37), High Pressure Seal Washer (38); Specifically, main oil gallery pipe (31) is arranged on the centre position of steel casing (33), radial direction along steel casing (33) is symmetrically arranged with 5-10 group fore-set couple (34), and each group fore-set couple (34) is arranged symmetrically; The centre of fore-set couple (34) is fore-set (35), fore-set (35) is connected with small-sized fulcrum type jack piston (32), and the fluid in main oil gallery pipe (31) promotes small-sized fulcrum type jack piston (32) and fore-set (35); Reclaim fore-set oil duct (37) and be arranged on the edge of small-sized fulcrum type jack piston (32) along steel casing (33) radial motion of operation rod, reclaim fore-set oil duct (37) parallel with main oil gallery pipe (31), and be arranged symmetrically in main oil gallery pipe (31) both sides; Operation rod hand holding handle (36) is arranged on operation rod (18) one end and is connected with steel casing (33); Small-sized fulcrum type jack piston (32) is provided with High Pressure Seal Washer (38) with operation rod steel casing (33) radial direction.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520056971.8U CN204457783U (en) | 2015-01-27 | 2015-01-27 | Fulcrum type two-way Multipoint synchronous rock hydraulic crushing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520056971.8U CN204457783U (en) | 2015-01-27 | 2015-01-27 | Fulcrum type two-way Multipoint synchronous rock hydraulic crushing device |
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| CN204457783U true CN204457783U (en) | 2015-07-08 |
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| CN201520056971.8U Withdrawn - After Issue CN204457783U (en) | 2015-01-27 | 2015-01-27 | Fulcrum type two-way Multipoint synchronous rock hydraulic crushing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104632231A (en) * | 2015-01-27 | 2015-05-20 | 北京市政路桥股份有限公司 | Hydraulic jack-prop type bidirectional multi-point synchronous rock crushing device |
-
2015
- 2015-01-27 CN CN201520056971.8U patent/CN204457783U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104632231A (en) * | 2015-01-27 | 2015-05-20 | 北京市政路桥股份有限公司 | Hydraulic jack-prop type bidirectional multi-point synchronous rock crushing device |
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Granted publication date: 20150708 Effective date of abandoning: 20170426 |
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