CN204450806U - A kind of concrete product forming machine and formation system - Google Patents
A kind of concrete product forming machine and formation system Download PDFInfo
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- CN204450806U CN204450806U CN201520107481.6U CN201520107481U CN204450806U CN 204450806 U CN204450806 U CN 204450806U CN 201520107481 U CN201520107481 U CN 201520107481U CN 204450806 U CN204450806 U CN 204450806U
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- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 23
- 238000007493 shaping process Methods 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims description 58
- 238000003860 storage Methods 0.000 claims description 44
- 239000000463 material Substances 0.000 claims description 42
- 239000004744 fabric Substances 0.000 claims description 22
- 238000009826 distribution Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 14
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 61
- 238000010586 diagram Methods 0.000 description 12
- 230000005540 biological transmission Effects 0.000 description 11
- 230000000694 effects Effects 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010705 motor oil Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/022—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space whereby the material is subjected to vibrations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model provides a kind of concrete product forming machine, relates to building trade technical field.This concrete product forming machine comprises frame, pressure head, upper die and lower die, workbench and the first oil cylinder, the equal connection frame of first oil cylinder, counterdie and workbench, first oil cylinder connects pressure head and is with dynamic head to move up and down, patrix is fixed on pressure head, and counterdie is positioned at the below of patrix, and workbench is positioned at the below of counterdie, time shaping, patrix inserts the closed space that counterdie and upper die and lower die and workbench form forming concrete products, and the first oil cylinder connects motor by oil pump, and motor is provided with frequency converter.The concrete product forming machine that the utility model provides can carry out the output of energy according to performing an action of parts, avoids motor to be in higher load condition all the time, very energy-conservation.The utility model additionally provides a kind of formation system, and this system mechanization is arranged, convenient formation.
Description
Technical field
The utility model relates to building trade technical field, in particular to a kind of concrete product forming machine and formation system.
Background technology
Along with China's expanding economy, building industry welcomes unprecedented flourish, and the demand of construction material is also increasing, and concrete product is exactly wherein develop prosperous one.
Because the demand of concrete product is large, corresponding concrete product forming machine also arises at the historic moment, but existing concrete product forming machine is when extrusion forming, and the power consumption of concrete product forming machine is very large.
Utility model content
In view of this, the utility model provides a kind of concrete product forming machine and formation system, to consume energy large problem to improve existing concrete product forming machine.
For achieving the above object, the utility model provides following technical scheme:
A kind of concrete product forming machine, comprise frame, pressure head, patrix, counterdie, workbench and the first oil cylinder, described first oil cylinder, counterdie and workbench all connect described frame, described first oil cylinder connects described pressure head and drives described pressure head to move up and down, described patrix is fixed on described pressure head, described counterdie is positioned at the below of described patrix, described workbench is positioned at the below of described counterdie, time shaping, described patrix inserts described counterdie and described patrix, described counterdie and described workbench form the closed space being used for formation of concrete goods, described first oil cylinder connects motor by oil pump, described motor is provided with frequency converter.
Preferably, in above-mentioned concrete product forming machine, described concrete product forming machine also comprises profiled sheeting and supplies panel assembly, described profiled sheeting is layed in described workbench, described workbench indirectly forms closed space with described upper die and lower die by described profiled sheeting, and described confession panel assembly comprises the second oil cylinder and catch bar, and one end of described second oil cylinder connects described catch bar and controls described catch bar and promotes described profiled sheeting, the other end connects motor by oil pump, and described motor is provided with frequency converter.When after forming concrete products, be provided with driven by motor second oil cylinder of frequency converter, the second oil cylinder stretches, and promotes the profiled sheeting that carry concrete product, is released by concrete product together with profiled sheeting; Meanwhile, also push on workbench by another profiled sheeting, then the second oil cylinder drives catch bar to regain, and forms again the closed space of formation of concrete goods, continue shaping, so circulate after upper die and lower die and profiled sheeting.
Preferably, in above-mentioned concrete product forming machine, described workbench is provided with block rubber, and described block rubber is between described workbench and described profiled sheeting.Raw material drops on profiled sheeting, and the shape restriction by counterdie is carried out shaping, and concrete product shaping gradually in counterdie is constantly subject to the pressure of patrix.And being provided with block rubber due to the below of profiled sheeting, block rubber can give profiled sheeting and support and cushioning effect, and avoid under the pressure of patrix, concrete product and workbench rigidity are conflicted and damage.
Preferably, in above-mentioned concrete product forming machine, described concrete product forming machine also comprises the 3rd oil cylinder and distribution device, described distribution device comprises distributing device and the cloth storage hopper to described distributing device, described 3rd oil cylinder connects described distributing device and controls described distributing device and moves, described 3rd oil cylinder connects motor by oil pump, described motor is provided with frequency converter, one end of described distributing device is provided with many rake material axles, this end is the blanking end of described distributing device, the other end of described distributing device is for sealing end up for safekeeping, the adjacent described counterdie of described blanking end is arranged, many described rake material axles are rotated by driven by motor, during cloth, end is sealed up for safekeeping described in the feed opening contact of described storage hopper, when stopping cloth, the feed opening of described storage hopper contacts described blanking end.Raw material falls from storage hopper, and because distributing device is in the below of storage hopper, the 3rd oil cylinder is by the driven by motor being provided with frequency converter, and when non-cloth, blanking end is positioned at the below of storage hopper, touches the feed opening of storage hopper; And when cloth, the 3rd oil cylinder pushing distributing device advances, rake material axle is rotated by driven by motor, and the raw material on blanking end just drops to counterdie, meanwhile, seals the feed opening that termination contacts storage hopper up for safekeeping, seals feed opening, avoids raw material to fall.After cloth, the 3rd oil cylinder is retracted by oil pump band driven distributing device, the feed opening of blanking end in contact storage hopper, and continue blanking, so circulate, in whole cloth process, the position of storage hopper does not change.And be provided with frequency converter by the motor that oil pump connects due to the 3rd oil cylinder, so motor can carry out Energy transmission according to the actual act of parts, avoid motor to be in running at full capacity all the time, thus also just avoid the waste of energy.
Preferably, in above-mentioned concrete product forming machine, described rake material axle is five.
Preferably, in above-mentioned concrete product forming machine, described rake material axle is provided with rake material tooth.Rake material axle arranges rake material tooth, on the one hand, when the feed opening of blanking end in contact storage hopper, rake material tooth drives rotation by harrowing material axle, raw material in storage hopper can be dug, facilitate raw material from storage hopper, drop to blanking end, rake material tooth also can be utilized simultaneously to be broken up by the raw material condensed in storage hopper, be convenient to raw material; On the other hand, when blanking end is positioned at and carries out cloth above counterdie, rake material tooth drives by harrowing material axle, can, by under raw material rake that rake material axle is piled up, raw material be dropped in counterdie.
Preferably, in above-mentioned concrete product forming machine, described counterdie is connected with vibrating shaft, and described vibrating shaft connects motor, and described motor is provided with frequency converter, and described vibrating shaft is fixed with eccentric block.Counterdie is connected with vibrating shaft, because vibrating shaft is connected to motor, and vibrating shaft is fixed with eccentric block, when driven by motor vibrating shaft carries out high-speed rotation, the eccentric block be fixed on vibrating shaft also carries out High Rotation Speed simultaneously, and the centrifugal force that counterdie just produces by vibrating shaft and eccentric block High Rotation Speed obtains exciting force, produces vibration, thus the raw material in counterdie is trembled evenly, raw material is uniformly distributed.And be provided with frequency converter due to motor, so when vibrating shaft operates, the motor of VFC can realize at a high speed and the gentle transition of low speed, effectively reduces the energy consumption of motor, it also avoid the damage that use common electric machine may be subject to.
Two of the purpose of this utility model is to provide a kind of formation system, comprise raw material conveying device and concrete product forming machine, the input of described raw material conveying device is arranged at feed reservoir, and the storage hopper of described concrete product forming machine is positioned at the output of described raw material conveying device.Raw material can be transported in the storage hopper of concrete product forming machine by raw material conveying device, then raw material spreads in counterdie by distributing device by storage hopper, the patrix of concrete product forming machine is toward pressing down, and by workbench and counterdie, forming concrete products is complete.Whole system can complete the shaping of concrete product, convenient formation.
Preferably, in above-mentioned formation system, described formation system also comprises the conveyer transmitting concrete product.The concrete product of forming can be sent to appointed place by conveyer, and whole system mechanization is arranged, easy to use.
Relative to prior art, the utility model comprises following beneficial effect: the utility model provides concrete product forming machine material forming being become concrete product.Raw material is poured in counterdie, motor is moved downward by the first hydraulic oil cylinder driving pressure head, the patrix be fixed on pressure head also down moves, patrix inserts in counterdie, the below of counterdie is provided with workbench, three forms closed space, and the raw material in patrix compacting counterdie, raw material is just according to the shape of counterdie.And being provided with frequency converter by the motor that oil pump connects due to the first oil cylinder, frequency converter can carry out Energy transmission according to performing an action of each parts, avoids motor to be in running at full capacity state all the time, thus avoids the waste of energy.
Accompanying drawing explanation
In order to clearer explanation the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the concrete product forming machine schematic diagram that the utility model provides;
Fig. 2 is the pressure head schematic diagram that the utility model embodiment one provides;
Fig. 3 is the workbench schematic diagram that the utility model embodiment one provides;
Fig. 4 is the patrix schematic diagram that the utility model embodiment one provides;
Fig. 5 is the schematic diagram of the patrix insertion counterdie that the utility model embodiment one provides;
Fig. 6 is the workbench schematic diagram that the utility model embodiment two provides;
Fig. 7 is the counterdie schematic diagram that the utility model embodiment three provides;
Fig. 8 is the storage hopper schematic diagram that the utility model embodiment three provides;
Fig. 9 is the distributing device schematic diagram that the utility model embodiment three provides;
Figure 10 is that the rake material axle that the utility model embodiment three provides expects with rake the schematic side view that tooth coordinates;
Figure 11 be the utility model embodiment three provide distributing device cloth time schematic diagram;
Schematic diagram when Figure 12 is distributing device that the utility model embodiment three provides non-cloth;
Figure 13 is the formation system schematic diagram that the utility model embodiment three provides.
Wherein, Reference numeral gathers as follows:
Frame 101; Pressure head 102; Patrix 103; Counterdie 104; Workbench 105; Block rubber 106; Rake material axle 107; Blanking end 108; Seal end 109 up for safekeeping; Storage hopper 110; Feed opening 111; Rake material tooth 112; Vibrating shaft 113; Eccentric block 114; Raw material conveying device 115; Conveyer 116.
Detailed description of the invention
Concrete product is important material the most frequently used in building trade, as concrete segment, floor tile, due to its high-frequency use, so the concrete product forming machine manufacturing concrete product on the market also emerges in an endless stream.But existing concrete product forming machine is substantially all rely on motor to drive oil pump in power, then produces action by oil cylinder, by throttle style control action.This kind of mode is motor direct-drive chain drive or the transmission of reductor chain drive-belt substantially, and the energy exported is all maximize, and motor is in running at full capacity state all the time.When the action of mechanical part seizes up state, motor still will continue consumed energy.Namely when equipment is in few action executing state, the output of energy is still in larger output state, so, the energy ezpenditure of integral device is all in highly energy-consuming state all the time, and this kind of lasting macro-energy exports and also can cause damage to action executing parts (as oil cylinder).
In view of the foregoing, researcher, through long-term research and a large amount of practices, provides a kind of concrete product forming machine, and this concrete product forming machine is provided with frequency converter, utilizes frequency converter to change the working power frequency of motor, and then controls motor.The action that this kind is arranged for integral device is optimized, and can carry out Energy transmission according to the action of mechanical part, just carries out comparatively macro-energy and exports, just carry out less Energy transmission when the little Energy transmission of needs when needs macro-energy exports.When mechanical part pause perform an action time, this equipment also can the reduction energy consumption of high degree.
Also by reference to the accompanying drawings the utility model is described in further detail below by specific embodiment.
Fig. 1 ~ Fig. 5 shows the concrete product forming machine that the utility model embodiment one provides, comprise frame 101, pressure head 102, patrix 103, counterdie 104, workbench 105 and the first oil cylinder, first oil cylinder, counterdie 104 and workbench 105 all connection frames 101, first oil cylinder connects pressure head 102 and is with dynamic head 102 to move up and down, patrix 103 is fixed on pressure head 102, counterdie 104 is positioned at the below of patrix 103, workbench 105 is positioned at the below of counterdie 104, time shaping, patrix 103 inserts counterdie 104 and patrix 103, counterdie 104 and workbench 105 form the closed space being used for formation of concrete goods, first oil cylinder connects motor by oil pump, this motor is provided with frequency converter.
When using this concrete product forming machine, raw material is poured in counterdie 104, motor is moved downward by the first hydraulic oil cylinder driving pressure head 102 by oil pump again, the patrix 103 being fixed on pressure head 102 also down moves, patrix 103 inserts in counterdie 104, and the below of counterdie 104 is provided with workbench 105, and three forms the closed space needed for forming concrete products, patrix 103 suppresses the raw material in counterdie 104, and raw material is just according to the shape of counterdie 104.
And be provided with frequency converter by the motor that oil pump connects due to the first oil cylinder, frequency converter can carry out Energy transmission according to performing an action of each mechanical part, just carry out comparatively macro-energy to export when needs macro-energy exports, just carry out less Energy transmission when the little Energy transmission of needs.So, motor can be avoided to be in running at full capacity state all the time, thus to avoid the waste of energy.The overall energy consumption of equipment, relative to prior art, can be reduced by more than 30% by the concrete product forming machine that the present embodiment provides, and this kind of excellent effect is far out of expectation.Applied by this concrete product forming machine, due to its energy saving and the feature of environmental protection, it commercially also can obtain very ten-strike.
On the basis of above-described embodiment, the concrete product forming machine that the utility model embodiment two provides comprises frame 101, pressure head 102, patrix 103, counterdie 104, workbench 105 and the first oil cylinder, first oil cylinder connects pressure head 102 and is with dynamic head 102 to move up and down, patrix 103 is fixed on pressure head 102, counterdie 104 is positioned at the below of patrix 103, workbench 105 is positioned at the below of counterdie 104, time shaping, patrix 103 inserts counterdie 104 and patrix 103, counterdie 104 and workbench 105 form closed space, first oil cylinder connects motor by oil pump, this motor is provided with frequency converter.
After forming concrete products is good, utilize and manually concrete product is moved down from workbench 105, can compare and waste time and energy, so, the concrete product forming machine of researcher's design further comprises profiled sheeting and supplies panel assembly, profiled sheeting is layed in workbench 105, workbench 105 by profiled sheeting indirectly and patrix 103, counterdie 104 form closed space, the second oil cylinder and catch bar is comprised for panel assembly, one end of second oil cylinder connects catch bar and controls catch bar and is pushed into template, the other end connects motor by oil pump, and this motor is provided with frequency converter.Profiled sheeting is layed on workbench 105, and profiled sheeting pours into the raw material of counterdie 104 by accepting.When after forming concrete products, workbench 105 is driven by the driven by motor oil cylinder being provided with frequency converter, moves down.Then, the motor being provided with frequency converter drives the second oil cylinder by oil pump, and the second oil cylinder stretches, and promotes the profiled sheeting that carry concrete product, is released by concrete product together with profiled sheeting; Meanwhile, also push on workbench 105 by another profiled sheeting, then the second oil cylinder drives catch bar to regain, and forms again the closed space of formation of concrete goods after patrix 103, counterdie 104 and profiled sheeting, again shaping, so circulates.
See Fig. 6, workbench 105 is provided with block rubber 106, and block rubber 106 is between workbench 105 and profiled sheeting.Raw material drops on profiled sheeting, and the shape restriction by counterdie 104 is carried out shaping, and concrete product shaping gradually in counterdie 104 is constantly subject to the pressure of patrix 103.And being provided with block rubber 106 due to the below of profiled sheeting, block rubber 106 can give profiled sheeting and support and cushioning effect, and avoid under the pressure of patrix 103, concrete product and workbench 105 rigidity are conflicted and damage.
On the basis of above-described embodiment, Fig. 7, Fig. 8, Fig. 9 and Figure 10 shows the concrete product forming machine that the utility model embodiment three provides, comprise frame 101, pressure head 102, patrix 103, counterdie 104, workbench 105 and the first oil cylinder, first oil cylinder connects pressure head 102 and is with dynamic head 102 to move up and down, patrix 103 is fixed on pressure head 102, counterdie 104 is positioned at the below of patrix 103, workbench 105 is positioned at the below of counterdie 104, time shaping, patrix 103 inserts counterdie 104 and patrix 103, counterdie 104 and workbench 105 form closed space, first oil cylinder connects motor by oil pump, this motor is provided with frequency converter, profiled sheeting is provided with above workbench 105, block rubber 106 is provided with between profiled sheeting and workbench 105.
When manually carrying out cloth, due to the pause of action, so equipment also needs to start according to artificial rhythm of action or close, so, can power consumption be compared, and easily damage mechanical part.Consider based on this kind, the concrete product forming machine of researcher's design includes again the 3rd oil cylinder and distribution device, distribution device comprises distributing device and the cloth storage hopper 110 to distributing device, 3rd oil cylinder connects distributing device and controls distributing device and move, 3rd oil cylinder connects motor by oil pump, this motor is provided with frequency converter, one end of distributing device is provided with many rake material axles 107, this end is the blanking end 108 of distributing device, the other end of distributing device is for sealing end 109 up for safekeeping, the adjacent counterdie 104 of blanking end 108 is arranged, many rake material axles 107 are rotated by driven by motor, during cloth, end 109 is sealed in feed opening 111 contact of storage hopper 110 up for safekeeping, when stopping cloth, the feed opening 111 of storage hopper 110 contacts blanking end 108.Raw material falls from storage hopper 110, and because distributing device is in the below of storage hopper 110, the 3rd oil cylinder is by the driven by motor being provided with frequency converter, see Figure 12, when non-cloth, blanking end 108 is positioned at the below of storage hopper 110, touches the feed opening 111 of storage hopper 110; See Figure 11, when cloth, the 3rd oil cylinder pushing distributing device advances, rake material axle 107 is rotated by driven by motor, and the raw material on blanking end 108 just drops to counterdie 104, simultaneously, seal the feed opening 111 that end 109 touches storage hopper 110 up for safekeeping, seal feed opening 111, avoid raw material to fall.After cloth, the 3rd oil cylinder is retracted by oil pump band driven distributing device, and blanking end 108 contacts the feed opening 111 of storage hopper 110, and continue blanking, so circulate, in whole cloth process, the position of storage hopper does not change.And be provided with frequency converter by the motor that oil pump connects due to the 3rd oil cylinder, so motor can carry out Energy transmission according to the actual act of parts, avoid motor to be in running at full capacity all the time, thus also just avoid the waste of energy.
In the present embodiment, rake material axle 107 is five.Certainly, this kind is chosen not as restriction, also can select the rake material axle 107 of other numbers, as four.
When raw material falls, because raw material has certain caking property, so may block be formed and block the feed opening 111 of storage hopper 110, or hinder raw material and drop in counterdie 104.Also may limit due to the bore of feed opening 111, or the spacing restriction between rake material axle 107, and affect the whereabouts of raw material.Thus, researcher is provided with rake material tooth 112 on rake material axle 107.Rake material axle 107 arranges rake material tooth 112, on the one hand, when blanking end 108 contacts the feed opening 111 of storage hopper 110, rake material tooth 112 drives rotation by rake material axle 107, raw material in storage hopper 110 can be dug, facilitate raw material to drop to blanking end 108 from storage hopper 110, rake material tooth 112 also can be utilized simultaneously to be broken up by the raw material of condensation in storage hopper 110, be convenient to raw material; On the other hand, when blanking end 108 is positioned at and carries out cloth above counterdie 104, rake material tooth 112 is driven by rake material axle 107, can, by under raw material rake that rake material axle 107 is piled up, raw material be dropped in counterdie 104.
Counterdie 104 is connected with vibrating shaft 113, and vibrating shaft 113 connects motor, and this motor is provided with frequency converter, and vibrating shaft 113 is fixed with eccentric block 114.Counterdie 104 is connected with vibrating shaft 113, because vibrating shaft 113 is connected to motor, and vibrating shaft 113 is fixed with eccentric block 114, when driven by motor vibrating shaft 113 carries out high-speed rotation, the eccentric block 114 be fixed on vibrating shaft 113 also carries out High Rotation Speed simultaneously, and the centrifugal force that counterdie 104 just produces by vibrating shaft 113 and eccentric block 114 High Rotation Speed obtains exciting force, produces vibration, thus the raw material in counterdie 104 is trembled evenly, raw material is uniformly distributed.Simultaneously, affect when counterdie 104 is subject to vibrating shaft 113, when vibrating, due to workbench 105 being provided with block rubber 106, the profiled sheeting that block rubber 106 can be located thereon cushioning effect, and then counterdie 104 can be avoided to vibrate and cause profiled sheeting to damage.
The motor connecting vibrating shaft 113 is arranged frequency converter, and be due in prior art actually, the vibration of counterdie 104 generally adopts the motor with aerodynamic brake, can realize like this starting instantaneously, stop instantaneously.But this kind of moment energy consumption that motor starts is very large, adopts aerodynamic brake frequently, although the moment that can realize motor stops, but be in the state of running up originally at motor, stop instantaneously under this kind of state, not only have infringement to motor, counterdie 104 etc. also can be made to suffer damage.And adopt the motor of aerodynamic brake also to need additionally to increase gas circuit and brake chuck.And motor is provided with frequency converter, when vibrating shaft 113 operates, the motor being provided with frequency converter can realize at a high speed and the gentle transition of low speed, effectively reduces the energy consumption of motor, it also avoid the damage using and may be subject to the motor of aerodynamic brake simultaneously.
The concrete product forming machine that the present embodiment provides substantially all adopts Frequency Drive in power, carries out Energy transmission, save energy greatly according to performing an action of mechanical part.
The present embodiment additionally provides a kind of formation system, see Figure 13, this formation system comprises raw material conveying device 115 and concrete product forming machine, the input of raw material conveying device 115 is arranged at feed reservoir, and the storage hopper 110 of concrete product forming machine is positioned at the output of raw material conveying device 115.Raw material can be transported in the storage hopper 110 of concrete product forming machine by raw material conveying device 115, then raw material spreads in counterdie 104 by distributing device by storage hopper 110, the patrix 103 of concrete product forming machine is toward pressing down, by workbench 105 and counterdie 104, forming concrete products is complete.
Formation system also comprises the conveyer 116 transmitting concrete product.The concrete product of forming can be sent to appointed place by conveyer 116, and whole system mechanization is arranged, easy to use.In the present embodiment, chain transfer selected by conveyer 116, certainly, also can adopt other conveyer 116, as wired belt conveyer.
When using this formation system, raw material passes through raw material conveying device 115 by feedstock transportation in storage hopper 110, storage hopper 110 is expected on distributing device 111 times by feed opening, the blanking end 108 of distributing device catches raw material, then distributing device moves forward under the driving of the 3rd oil cylinder, under the raking effect of the rake material tooth 112 of raw material on rake material axle 107, drop in the counterdie 104 of adjacent blanking end 108 setting, simultaneously, distributing device seal the feed opening 111 that end 109 blocks storage hopper 110 up for safekeeping, avoid raw material to fall.Raw material drops to after in counterdie 104, and counterdie 104 is driven by the vibrating shaft 113 being provided with eccentric block 114, vibrates, thus is trembled evenly by the raw material in counterdie 104.Under the driving of the first oil cylinder, pressure head 102 drives patrix 103 down to move, patrix 103 inserts in counterdie 104 gradually, now counterdie 104 still keeps vibrational state, the two forms the closed space of forming concrete products with the profiled sheeting on workbench 105, patrix 103 constantly pressurizes, and counterdie 104 continues vibration simultaneously, final forming concrete products.After shaping, workbench 105 is driven by the driven by motor oil cylinder being provided with frequency converter, move down, then, second hydraulic oil cylinder driving catch bar, release another profiled sheeting, and then the profiled sheeting being equipped with concrete segment before promoting is on conveyer 116, the profiled sheeting that carry concrete product is just transported to corresponding location by conveyer 116.
Whole system is convenient to be controlled, and can realize automatic and mechanical, can also be energy-conservation greatly, and practicality is high, suitable for large-scale promotion.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (9)
1. a concrete product forming machine, it is characterized in that: comprise frame, pressure head, patrix, counterdie, workbench and the first oil cylinder, described first oil cylinder, counterdie and workbench all connect described frame, described first oil cylinder connects described pressure head and drives described pressure head to move up and down, described patrix is fixed on described pressure head, described counterdie is positioned at the below of described patrix, described workbench is positioned at the below of described counterdie, time shaping, described patrix inserts described counterdie and described patrix, described counterdie and described workbench form the closed space being used for formation of concrete goods, described first oil cylinder connects motor by oil pump, described motor is provided with frequency converter.
2. concrete product forming machine according to claim 1, it is characterized in that: described concrete product forming machine also comprises profiled sheeting and supplies panel assembly, described profiled sheeting is layed in described workbench, described workbench forms closed space with described upper die and lower die indirectly by described profiled sheeting, the described panel assembly that supplies comprises the second oil cylinder and catch bar, one end of described second oil cylinder connects described catch bar and controls described catch bar and promotes described profiled sheeting, the other end connects motor by oil pump, and described motor is provided with frequency converter.
3. concrete product forming machine according to claim 2, is characterized in that: described workbench is provided with block rubber, and described block rubber is between described workbench and described profiled sheeting.
4. concrete product forming machine according to claim 1, is characterized in that: described concrete product forming machine also comprises the 3rd oil cylinder and distribution device,
Described distribution device comprises distributing device and the cloth storage hopper to described distributing device, described 3rd oil cylinder connects described distributing device and controls described distributing device and moves, described 3rd oil cylinder connects motor by oil pump, described motor is provided with frequency converter, and one end of described distributing device is provided with many rake material axles, and this end is the blanking end of described distributing device, the other end of described distributing device is for sealing end up for safekeeping, the adjacent described counterdie of described blanking end is arranged, and many described rake material axles are rotated by driven by motor
During cloth, seal end up for safekeeping described in the feed opening contact of described storage hopper, when stopping cloth, the feed opening of described storage hopper contacts described blanking end.
5. concrete product forming machine according to claim 4, is characterized in that: described rake material axle is five.
6. concrete product forming machine according to claim 4, is characterized in that: described rake material axle is provided with rake material tooth.
7. concrete product forming machine according to claim 1, is characterized in that: described counterdie is connected with vibrating shaft, and described vibrating shaft connects motor, and described motor is provided with frequency converter, and described vibrating shaft is fixed with eccentric block.
8. a formation system, it is characterized in that: comprise raw material conveying device and the concrete product forming machine described in any one of claim 4 ~ 6, the input of described raw material conveying device is arranged at feed reservoir, and the storage hopper of described concrete product forming machine is positioned at the output of described raw material conveying device.
9. formation system according to claim 8, is characterized in that: described formation system also comprises the conveyer transmitting concrete product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520107481.6U CN204450806U (en) | 2015-02-13 | 2015-02-13 | A kind of concrete product forming machine and formation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520107481.6U CN204450806U (en) | 2015-02-13 | 2015-02-13 | A kind of concrete product forming machine and formation system |
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| CN204450806U true CN204450806U (en) | 2015-07-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109605543A (en) * | 2018-12-14 | 2019-04-12 | 郑州泉鑫建材有限公司 | A kind of producing device of decorating outer wall of building component GRC |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109605543A (en) * | 2018-12-14 | 2019-04-12 | 郑州泉鑫建材有限公司 | A kind of producing device of decorating outer wall of building component GRC |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190716 Address after: 252522 Dongxinxin Miaomu Yard, North Linlu, Donghua Village, Dianzi Town, Guanxian County, Liaocheng City, Shandong Province Patentee after: LIAOCHENG ZHONGYANG ENERGY-SAVING BUILDING MATERIAL TECHNOLOGY Co.,Ltd. Address before: 252500 Hongqi North Road 238, Guanxian County, Shandong Province Patentee before: Zhao Jun |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150708 |