CN204450712U - A kind of intelligent card maker - Google Patents
A kind of intelligent card maker Download PDFInfo
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- CN204450712U CN204450712U CN201520036248.3U CN201520036248U CN204450712U CN 204450712 U CN204450712 U CN 204450712U CN 201520036248 U CN201520036248 U CN 201520036248U CN 204450712 U CN204450712 U CN 204450712U
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- printing forme
- intelligent card
- card
- pvc
- punching
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Abstract
The utility model discloses a kind of intelligent card maker, comprises feed mechanism, detent mechanism, punching mechanism, finished product collecting mechanism, waste material discharging mechanism, can carry out cross cutting and collection to the large format printing forme containing 100 PVC cards.Wherein feed mechanism comprises material lifting, sucking disc mechanism, delivery platform; Punching mechanism comprises platform, and platform is provided with the corresponding counterdie with 10*10 array board; Arrange 50 chamber drift moulds above punching press platform, according to 5*10 array arrangement, 50 chamber drift moulds are controlled by travel mechanism, only move the distance of a PVC card at array short side direction at every turn.The utility model designs based on the large format PVC board of splitting press printing, large format printing forme is taken the lead in be applied in cross cutting, the processing of single width face is changed into and splits breadth processing, a printing forme 100 cards just can have been rushed at twice, efficiency increases substantially, for printing enterprise brings comparatively significantly benefit.
Description
Technical field
The utility model relates to a kind of fabrication process equipment, particularly about a kind of intelligent card maker of processing PVC card.
Background technology
Along with the raising of people's living standard and the quickening of rhythm of life, various forms of PVC card has come into our life.The member card of the atm card that bank withdraws cash, the IC-card of taking pubic transport, supermarket shopping, water rate card, electricity charge card, medical insurance card, carwash card, hairdressing card, community access card, etc.Increasing magnetic card has come into our life, for we provide various facility.The demand of the various cards that the current whole nation is annual is more than 10,000,000,000.For the PVC card of low and middle-end, current processing and making process is generally after the offset press printing PVC board of employing small breadth, then realizes through lamination compound, die-cutting process.The PVC board of small breadth adopts eight to drive printing machine and prints, and often open distribution 25 cards in printing, card layout is that 5 row 5 arrange, and each punching press 1 row, 5 punching presses complete a printing.The existing production equipment situation of such speed cannot meet the demand of market to card.This processing technology needs a large amount of human resources, and in manual operations, potential safety hazard is more, and key is that dimensional accuracy is lower.
Utility model content
For the problems referred to above, the purpose of this utility model is to provide the intelligent card maker of a kind of high efficiency processing, be applicable to the processing of PVC card, based on the significantly surface and PVC printing of splitting printing machine making, adopt automatically transporting materials, rush card fast, the disposable number that adds of mode that automatic classification collection is got opens card, the production capacity of printing house can be promoted significantly, improving product precision, separate the labour of amplification quantity.
For achieving the above object, the utility model takes following technical scheme: a kind of intelligent card maker, comprise feed mechanism, detent mechanism, punching mechanism, finished product collecting mechanism, waste material discharging mechanism, cross cutting and collection are carried out to the PVC printing forme having 100 cards; Wherein, feed mechanism comprises a frame, and frame is provided with material lifting mechanism and sucking disc mechanism, and described sucking disc mechanism adsorbs described printing forme and is transported to described detent mechanism; Detent mechanism is arranged between described feed mechanism and punching mechanism, and the printing forme that described detent mechanism comprises described sucking disc mechanism is transported to carries out adjusting the location adjustment portion of locating, and grabs the gripper transport portion of card transport to described printing forme; Punching mechanism comprises punching press platform and stamping machine, and punching press platform is provided with the counterdie corresponding with card on printing forme of 10*10 array, and described printing forme is placed in described counterdie upper surface; Stamping machine is provided with 50 chamber drift moulds, 50 chamber drift moulds are according to 5*10 array arrangement, corresponding with the PVC card on described printing forme and counterdie; Described 50 chamber drifts are controlled by travel mechanism, only move the distance of a PVC card at array short side direction at every turn; Finished product collecting mechanism comprises the 10 row's rewinding case structures be positioned on conveyer, and often arrange rewinding case structure and comprise 10 capsules, each described capsule is corresponding to the below of the PVC card of 10*10 array.
Further, material lifting mechanism in described feed mechanism, comprise a reducing motor, be placed in frame, described reducing motor drives connection one drive sprocket axle, on described drive sprocket axle, forward and backward two ends respectively mount two chains, wherein front and back ends respectively has a chain to be connected on follower shaft, walking around follower shaft is connected on the lifter plate that is positioned at below frame, two other chain on drive sprocket axle directly walk around drive sprocket axle be connected to described in fall on plate, 4 chains are connected to the corner of lifter plate respectively.
Further, the top that frame is stated at place is provided with described sucking disc mechanism, and described sucking disc mechanism comprises the suction cup carrier be slidably installed on guide rail and the sucker be arranged on bottom suction cup carrier, and sucker provides suction by cylinder.
Further, the location adjustment portion in described detent mechanism, comprises a motor, and motor connects a rotating shaft, eccentric socket one rotor plate in rotating shaft, and an air cylinder support is installed in the end of rotor plate, air cylinder support is installed a cylinder, and the expansion link of cylinder connects pressure head; Drive a slide block bottom described rotor plate, described slide block is slidably installed in a slideway, and with touch panel on slide block, the printing forme that described touch panel promotes on locating table is located to horizontal, vertical limiting plate direction.
Further often arrange 10 capsules in rewinding case structure, be townhouse structure, comprise lower margin, open front plate, dividing plate, backboard.
Further say, the bottom of each capsule is the little supporting plate of an activity.
The end of described conveyer is provided with a bearing frame, accept described rewinding box, described bearing frame is provided with Shang Ding mechanism, described Shang Ding mechanism is 10*10 the jacking system that cylinder drives, and described jacking system is corresponding to the bottom of the rewinding box of described 10*10 respectively.
Described waste material discharging mechanism is friction-type roll shaft structure, is arranged on the sidepiece of described punching press platform.
Further, described friction-type roll shaft structure comprises a motor, and be arranged on the sidepiece of described punching press platform, motor output end connects described roll shaft, and described roll shaft, is implemented to roll rubbing to printing forme dead meal at the flat edge of table of punching press by bearings.
Described friction-type roll shaft be parcel rubber layer roll shaft, or on axle knurled roll shaft.
The utility model is owing to taking above technical scheme, and it has the following advantages:
1, the utility model designs based on the large format PVC board of splitting press printing, take the lead in that large format printing forme is applied to pressing mold to hit, the processing of original single width face is changed into and splits breadth processing, a printing forme last time can produce 100 cards, at twice just can punching press complete, efficiency increases substantially, Theoretical Design speed per hour 60000 cards, every day two classes produces 15 hours, annual work 350 days, an equipment can manufacture a finished product card 300,000,000, and output is 4 times of existing equipment.
2, great tonnage hydraulic stamping machine is adopted, twice punching press punching press, large format is opened material and is divided into twice punching press to realize by this equipment entirely, the advantage of such design be card between spacing reduce to 3mm, for medium scale printing house, the innovation of this technology economizes in raw materials more than 30 ton for 1 year, amounts to RMB about more than 40 ten thousand yuan.
3,100 are loaded on independently in rewinding box respectively, automatically complete classification collecting.
4, feeding, location, punching press, get several links such as finished product and all use Automated condtrol, accurately and can work continuously.
5, a tractor serves several purposes, expandability is strong, and this equipment development success, improves the production capacity of printing house significantly, improve Product Precision, liberated a large amount of labours, for printing enterprise brings comparatively significantly benefit.
Accompanying drawing explanation
Fig. 1 is the layout of 100 cards;
Fig. 2 is integrated model top view;
Fig. 3 is feed mechanism frame picture;
Tu4Shi material lifting mechanism chain drive front view;
Tu5Shi material lifting mechanism chain drive side view;
Fig. 6 is sucking disc mechanism front view;
Fig. 7 is sucking disc mechanism top view;
Fig. 8 is location adjustment portion structure chart;
Fig. 9 is lower die structure figure;
Figure 10 is upper die structure figure;
Figure 11 is finished product collecting mechanism conveying figure;
Figure 12 is rewinding case structure figure;
Rewinding box pushes up mechanism map to Figure 13;
Figure 14 is waste material discharging mechanism figure.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in detail.
This intelligent card maker is the large format PVC board based on opposite opened press printing, integrate the equipment of working continuously of conveying, cross cutting, categorised collection, this card maker can in large format PVC board (can hold 100 cards) after printing, lamination compound, pass through automatically transporting materials, only rush card fast through twice, sweep away 50 at every turn, just can process 100 cards, and 100 cards are collected in 100 corresponding magazines respectively, realize automatic classification and collect.As shown in Figure 1, in figure, all lists be labeled as 1. show that first time rushes the row at card place, and all lists be labeled as 2. show that second time rushes the row at card place in the arrangement of 100 cards.
The design feature of this intelligent card maker is introduced below from following several respects.
This equipment is applicable to the direct machine-shaping that breadth is greater than the PVC printing forme of 600*400mm.Therefore equipment table top is enough large, is mainly reflected on the mesa dimensions of feed mechanism and pressing equipment.The PVC printing forme of 600*400mm breadth, can make individual card array that 10 row 10 arrange.This equipment is also design for this large format version type, and the overall structure of this equipment as shown in Figure 2, comprises several parts such as feed mechanism 1, detent mechanism 2, punching mechanism 3, finished product collecting mechanism 4, waste material discharging mechanism 5.
Feed mechanism 1
Feed mechanism 1 realizes the lasting conveying to PVC printing forme, and structure as in Figure 3-5.Friction feeding mechanism comprises a frame 101.Frame is installed material hoisting mechanism, material lifting mechanism fixedly mounts a reducing motor 102 on the top of frame, the output shaft of reducing motor 102 connects drive sprocket axle 103, drive sprocket axle is supported in frame, and on drive sprocket axle, two sprocket wheels 104,105 and 106,107 are installed at two ends separately simultaneously.Follower shaft 108 parallel installation contour with drive sprocket axle 103, on follower shaft 108, a sprocket wheel is respectively installed at two ends.On drive sprocket axle, a sprocket wheel (as sprocket wheel 104 and sprocket wheel 106) is respectively got at forward and backward two ends, matches respectively be connected by chain with the sprocket wheel at two ends forward and backward on follower shaft; And two sprocket wheels that on drive sprocket axle, forward and backward two ends are other (as sprocket wheel 105 and sprocket wheel 107), then mount chain alone.These 4 chain one end connect counterweight, and the other end is then connected respectively to four bights of the lifter plate 109 be positioned at bottom frame.Under the effect of motor, wheel shaft, implement the pulling to lifter plate 109 by these 4 chains, lifter plate 109 is steadily elevated, lifter plate is placed with PVC printing forme.This frame maximum height can stack 1000 printings, and within every 1.5 hours, add once, reductor can realize stockpile continuance lifting, uses guide rail, cylinder, sucker, delivery platform to guarantee that printing forme can be picked up and accurately carry smoothly.
The crawl of printing forme uses sucking disc mechanism, a whole set of sucking disc mechanism can form by along the suction cup carrier 111 of guide rail 110 movement and sucker 112, suction cup carrier is slidably installed in guide rail and is led by guide rail, sucker 112 is installed bottom suction cup carrier, sucker produces negative pressure by vavuum pump and provides suction, suction cup carrier moves under driven by motor, so just can achieve the conveying to material.Sucker is transported to detent mechanism workbench after being drawn by material.The structure that suction cup carrier installs sucker is shown in shown in Fig. 6, Fig. 7.
Detent mechanism 2
Detent mechanism 2 is arranged between feed mechanism 1 and punching mechanism 3, realizes the precise positioning of printing forme, avoids punching press deflection, wastes raw material, and the printing forme located just can be transported on the mould of stamping machine.Detent mechanism can adopt conventional any locate mode.In the utility model, detent mechanism comprises a locating table 201, for detent mechanism provides support, places printing forme simultaneously, and locating table has horizontal stroke, vertical limiting plate.Detent mechanism also comprises location adjustment portion 202, and location adjustment portion 202 is arranged on locating table side, and as shown in Figure 1, adjustment material and the relative position keeping parallelism of mould, avoid cutting crooked; Location adjustment portion 202 comprises a motor 203, as shown in Figure 8, eccentric connection one rotor plate 204 in the rotating shaft that motor connects, a slide block 205 is connected bottom rotor plate 204, slide block 205 is slidably installed in slideway, with touch panel on slide block 205, when driven by motor rotor plate rotates, touch panel on slide block can move forward and backward, and the printing forme that touch panel will promote on table top is located to horizontal, vertical limiting plate direction; Further, locating table is placed limited block 209, for limiting the slewing area of rotor plate.Rotor plate 204 other end installs an air cylinder support 206, installs cylinder 207 above air cylinder support 206, the expansion link of cylinder 207 connects pressure head 208.After having good positioning, pressure head can push down printing forme, anti-sliding stop.Detent mechanism also comprises gripper transport portion, and effect is accurately delivered to placing printing forme that is correct, that adjust position inside mould.
Punching mechanism 3
Punching mechanism performs each individual card die-cut effect of getting off of pattern edge that edge produces from whole printing forme.The size of all PVC cards in the current whole world, is 54*85.5mm, corner R3, because there is circular arc corner, can only solve by stamping forming way.
Punching mechanism, comprises a set of stamping machine and a set of diel, and diel is divided into patrix 301 and counterdie 302, and as shown in Figure 9, Figure 10, counterdie is placed on punching press platform 303, and gripper transport portion is placed on counterdie after printing forme conveying being come.Patrix is drift mould, is connected with stamping machine, and drift mould selects 50 chamber punch structures, and 50 chamber drifts arrange arrangement according to 5 row 10, or the arrangement of 5 row 10 row.Wherein arrange with 10 row or 10 column directions, its row or column spacing is consistent with the row or column spacing of card adjacent on printing forme, arrange with 5 row or 5 column directions, its row or column spacing is consistent every the row or column spacing of arranging card with on printing forme, and on printing forme, the layout of card as shown in Figure 1.Counterdie has punching, and its arrangement is completely the same with the arrangement rule of patrix 50 chamber drift, and both are corresponding up and down.
50 chamber drifts adopt high-quality cold cut mould steel to process, and guarantee Long-Time Service, non-maintaining.50 chamber drifts complete the punching press of 50 cards at every turn, and on large format, 100 single deck tape-recorders have rushed at twice.In order to complete the movement of printing forme in twice punching press, drift mould is set to movably by the utility model, and each moving step pitch is the distance of a card, like this, is the equal of interlacing punching press, subpunch 1,3,5 ... OK, backlash 2,4,6 ... OK.
According to stamping material characteristic, press capacity selects 160 tons, impulse stroke and speed adjustable, guiding mechanism is steadily reliable, and pressure uniform, course of work noise is low, for operator provides comfortable working environment.Large format is opened material and is divided into twice punching press to realize by twice punching press entirely, the advantage of such design be card between spacing reduce to 3mm, for medium scale printing house, the innovation of this technology economizes in raw materials more than 30 ton for 1 year, amounts to RMB about more than 40 ten thousand yuan.
Finished product collecting mechanism 4
In order to complete the material collection of twice punching press, be provided with collecting mechanism in the below of punching press table top.Finished product collecting mechanism mainly comprises the transport portion of mould bottom, transports out, see Figure 11 by finished product card from mould bottom, is mainly carrier chain 401 and transmits.Rewinding case structure 402, be positioned on conveyer belt, it is the container of finished product Card storing, finished product collecting mechanism comprises 10 row's rewinding box structures, often row has 10 capsules, completely corresponding with the arrangement size of printing forme card, spacing, when 100 block fall from top time, fall into respectively in these 100 capsules, realize Direct Classification and collect.The rewinding box of this 10*10 can send away with conveyer belt or conveying chain mechanism.
Rewinding case structure 402 is shown in Figure 12, comprises lower margin 403, open front plate 404, dividing plate 405, backboard 406.Lower margin 403 is for supporting rewinding box, and open front plate 404 is beneficial to and is taken out by card.
Further, placed a movable little supporting plate in the bottom of each capsule, card is fallen on little supporting plate, and upper top formula receiving mechanism inserts bottom little supporting plate, is beneficial to the taking-up of card.
Further, a bearing frame is provided with at the end of rewinding box conveyer belt or conveying chain mechanism, for accepting rewinding box, Shang Ding mechanism is provided with in the bottom of bearing frame, as shown in Figure 13, Shang Ding mechanism can be the individual jacking system that stingy cylinder 407 drives, for the little supporting plate of jack-up, card is held up, is beneficial to artificial convergence.
Finished product collecting mechanism 100 rewinding capsules, can collect 100 kinds of different cards simultaneously, avoid confusion, and effectively can solve layout printing categorised collection problem; Upper top formula rewinding form, can ensure not shut down continuous collection.
Waste material discharging mechanism 5
Remaining leftover pieces after cutting away shaping card for large format printing forme, utilize waste material discharging mechanism to be transported away.Waste material discharging mechanism of the present utility model selects a kind of friction-type roll shaft structure, as shown in figure 14, this waste material discharging mechanism is arranged on the end of punching press platform, comprise a friction-type roll shaft 501 of a driven by motor, friction-type roll shaft is positioned at the flat edge of table of punching press, when it is rotated, implement to roll rubbing to printing forme, thus make remaining frame material depart from punching press platform.Further, friction-type roll shaft can form for wrapping up rubber layer on axle, or on axle, processes annular knurl form.Use three-phase stepper motor drives, and guarantees that the frame material after punching press can be discharged smoothly in time.
Claims (10)
1. an intelligent card maker, is characterized in that: comprise feed mechanism, detent mechanism, punching mechanism, finished product collecting mechanism, waste material discharging mechanism, carries out cross cutting and collection to the PVC printing forme having 100 cards; Wherein,
Described feed mechanism comprises a frame, and frame is provided with material lifting mechanism and sucking disc mechanism, and described sucking disc mechanism adsorbs described printing forme and is transported to described detent mechanism;
Described detent mechanism is arranged between described feed mechanism and punching mechanism, and the printing forme that described detent mechanism comprises described sucking disc mechanism is transported to carries out adjusting the location adjustment portion of locating, and grabs the gripper transport portion of card transport to described printing forme;
Described punching mechanism comprises punching press platform and stamping machine, and punching press platform is provided with the counterdie corresponding with card on printing forme of 10*10 array, and described printing forme is placed in described counterdie upper surface; Stamping machine is provided with 50 chamber drift moulds, 50 chamber drift moulds are according to 5*10 array arrangement, corresponding with the PVC card on described printing forme and counterdie; Described 50 chamber drifts are controlled by travel mechanism, only move the distance of a PVC card at array short side direction at every turn;
Described finished product collecting mechanism comprises the 10 row's rewinding case structures be positioned on conveyer, and often arrange rewinding case structure and comprise 10 capsules, each described capsule is corresponding to the below of the PVC card of 10*10 array.
2. intelligent card maker according to claim 1, it is characterized in that: the material lifting mechanism in described feed mechanism, comprise a reducing motor, be placed in frame, described reducing motor drives connection one drive sprocket axle, described drive sprocket axle is gone forward, rear two ends respectively mount two chains, wherein, rear end respectively has a chain to be connected on follower shaft, walking around follower shaft is connected on the lifter plate that is positioned at below frame, two other chain on drive sprocket axle directly walk around drive sprocket axle be connected to described in fall on plate, article 4, chain is connected to the corner of lifter plate respectively.
3. intelligent card maker according to claim 1 and 2, it is characterized in that: the top that frame is stated at place is provided with described sucking disc mechanism, described sucking disc mechanism comprises the suction cup carrier be slidably installed on guide rail and the sucker be arranged on bottom suction cup carrier, and sucker provides suction by cylinder.
4. intelligent card maker according to claim 1, it is characterized in that: in described detent mechanism, locate adjustment portion, comprise a motor, motor connects a rotating shaft, eccentric socket one rotor plate in rotating shaft, an air cylinder support is installed in the end of rotor plate, air cylinder support is installed a cylinder, and the expansion link of cylinder connects pressure head; Drive a slide block bottom described rotor plate, described slide block is slidably installed in a slideway, and with touch panel on slide block, the printing forme that described touch panel promotes on locating table is located to horizontal, vertical limiting plate direction.
5. intelligent card maker according to claim 1, is characterized in that: often arrange 10 capsules in rewinding case structure, be townhouse structure, comprise lower margin, open front plate, dividing plate, backboard.
6. intelligent card maker according to claim 5, is characterized in that: the bottom of each capsule is the little supporting plate of an activity.
7. the intelligent card maker according to claim 1 or 5 or 6, it is characterized in that: the end of described conveyer is provided with a bearing frame, accept described rewinding box, described bearing frame is provided with Shang Ding mechanism, described Shang Ding mechanism is 10*10 the jacking system that cylinder drives, and described jacking system is corresponding to the bottom of the rewinding box of described 10*10 respectively.
8. intelligent card maker according to claim 1, is characterized in that: described waste material discharging mechanism is friction-type roll shaft structure, is arranged on the sidepiece of described punching press platform.
9. intelligent card maker according to claim 8, it is characterized in that: described friction-type roll shaft structure comprises a motor, be arranged on the sidepiece of described punching press platform, motor output end connects described roll shaft, described roll shaft, is implemented to roll rubbing to printing forme dead meal at the flat edge of table of punching press by bearings.
10. intelligent card maker according to claim 9, is characterized in that: described friction-type roll shaft be parcel rubber layer roll shaft, or on axle knurled roll shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520036248.3U CN204450712U (en) | 2015-01-20 | 2015-01-20 | A kind of intelligent card maker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520036248.3U CN204450712U (en) | 2015-01-20 | 2015-01-20 | A kind of intelligent card maker |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204450712U true CN204450712U (en) | 2015-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520036248.3U Expired - Fee Related CN204450712U (en) | 2015-01-20 | 2015-01-20 | A kind of intelligent card maker |
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| CN (1) | CN204450712U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500915A (en) * | 2018-12-17 | 2019-03-22 | 东莞东阳光科研发有限公司 | A kind of test paper cutting device |
-
2015
- 2015-01-20 CN CN201520036248.3U patent/CN204450712U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500915A (en) * | 2018-12-17 | 2019-03-22 | 东莞东阳光科研发有限公司 | A kind of test paper cutting device |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150708 Termination date: 20200120 |