CN206298008U - A kind of automatic lower basket machine of reciprocating edible fungi basket - Google Patents
A kind of automatic lower basket machine of reciprocating edible fungi basket Download PDFInfo
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- CN206298008U CN206298008U CN201621412298.8U CN201621412298U CN206298008U CN 206298008 U CN206298008 U CN 206298008U CN 201621412298 U CN201621412298 U CN 201621412298U CN 206298008 U CN206298008 U CN 206298008U
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Abstract
Description
技术领域technical field
本实用新型涉及一种农业上食用菌自动装置,特别是一种往复式食用菌菌筐自动下筐机。The utility model relates to an automatic device for edible fungi in agriculture, in particular to a reciprocating automatic basket unloading machine for edible fungus baskets.
背景技术Background technique
食用菌菌筐用于盛装食用菌菌包,起初农业食用菌加工过程都是通过人工来完成,人为的把菌筐一个一个的堆放到架子上,后续进行统一的灭菌或培养等工序,同样的,使用完毕的菌筐也是人工收集。灭菌或培养等工序完成后,再人工取下。这种人工操作工作效率低下,而且人工操作可能会引入细菌,污染菌包。另外,菌筐收集容易被工人忽略,随意放置,这样不利于生产管理,因此迫切的需要有一种设备,用于自动化下筐。Edible fungus baskets are used to hold edible fungi packages. At first, the processing of agricultural edible fungi was done manually. The fungus baskets were stacked one by one on the shelf, followed by uniform sterilization or cultivation. Yes, the used bacteria baskets are also collected manually. After the sterilization or cultivation process is completed, it is manually removed. This manual operation is inefficient, and manual operation may introduce bacteria and contaminate the bacteria bag. In addition, the collection of bacteria baskets is easily overlooked by workers and placed randomly, which is not conducive to production management. Therefore, there is an urgent need for a device for automatic basket removal.
实用新型内容Utility model content
本实用新型的目的在于提供一种高效、机构简单、成本低、体积小的往复式食用菌菌筐自动下筐机。这种往复式食用菌菌筐自动下筐机,包括提升机构、送料机构、物料放置机构和卸筐机构,所述提升机构和物料放置机构相对设于送料机构垂直于传送方向的两侧,所述卸筐机构设于物料放置机构相对送料机构的另一侧,所述卸筐机构设有驱动单元,用于将物料放置机构上的菌筐推出;所述送料机构还设有若干个滚轴。The purpose of the utility model is to provide a reciprocating automatic basket loading machine for edible mushroom baskets with high efficiency, simple mechanism, low cost and small volume. This reciprocating automatic basket loading machine for edible mushroom baskets includes a lifting mechanism, a feeding mechanism, a material placement mechanism and a basket unloading mechanism. The lifting mechanism and the material placement mechanism are relatively arranged on both sides of the feeding mechanism perpendicular to the conveying direction. The basket unloading mechanism is located on the other side of the material placement mechanism relative to the feeding mechanism, and the basket unloading mechanism is provided with a drive unit for pushing out the bacteria baskets on the material placement mechanism; the feeding mechanism is also provided with several rollers .
进一步地,所述提升机构包括立柱、升降电机和提臂,所述提臂设于送料机构下方,提臂可在升降电机驱动下沿着立柱的滑轨上下移动。提臂上移时,带动送料机构一起上移。Further, the lifting mechanism includes a column, a lifting motor and a lifting arm, the lifting arm is arranged below the feeding mechanism, and the lifting arm can move up and down along the slide rail of the column driven by the lifting motor. When the lifting arm moves up, it drives the feeding mechanism to move up together.
进一步地,还包括后段输送线,所述后段输送线前端靠近送料机构后端。后段输送线用于辅助送料机构,菌筐从送料机构传送至后段输送线上。另外,后段输送线是固定的,不会跟随提臂提升。Further, it also includes a rear conveying line, the front end of which is close to the rear end of the feeding mechanism. The rear conveying line is used to assist the feeding mechanism, and the bacteria baskets are transferred from the feeding mechanism to the rear conveying line. In addition, the rear conveyor line is fixed and will not follow the lifting arm.
进一步地,所述物料放置机构通过多层隔板被分隔为多层放置区,可用于堆叠大量的菌筐。Further, the material placement mechanism is divided into multi-layer placement areas by multi-layer partitions, which can be used to stack a large number of bacteria baskets.
进一步地,所述物料放置机构下端设有滚动部件或滑动部件。Further, the lower end of the material placement mechanism is provided with rolling parts or sliding parts.
进一步地,所述物料放置机构下方设有与滚动部件或滑动部件相配合的辅助轨道,该辅助轨道的入口端带导向角。需要卸料时推动物料放置机构通过导向角进入辅助轨道。Further, an auxiliary track matched with rolling parts or sliding parts is provided under the material placing mechanism, and the entrance end of the auxiliary track has a guide angle. When unloading is required, push the material placement mechanism through the guide angle to enter the auxiliary track.
进一步地,所述卸筐机构还包括支架,所述驱动单元包括气缸和推杆,所述气缸的固定端与支架连接,气缸的活动端与推杆连接。Further, the basket unloading mechanism further includes a bracket, the driving unit includes a cylinder and a push rod, the fixed end of the cylinder is connected to the bracket, and the movable end of the cylinder is connected to the push rod.
进一步地,所述提臂固设于送料机构下方。送料机构跟随提臂同时提升下降。Further, the lifting arm is fixed below the feeding mechanism. The feeding mechanism follows the lifting arm and lifts and descends simultaneously.
进一步地,所述辅助轨道的末端设有定位防撞桩。物料放置机构通过辅助轨道进入指定位置,到达定位防撞桩时停下。Further, the end of the auxiliary track is provided with a positioning anti-collision pile. The material placement mechanism enters the designated position through the auxiliary track, and stops when it reaches the positioning anti-collision pile.
进一步地,所述卸筐机构设有多个驱动单元,每个驱动单元与每层放置区相对应。Further, the basket unloading mechanism is provided with a plurality of drive units, and each drive unit corresponds to each storage area.
本实用新型这种往复式食用菌菌筐自动下筐机相对于现有技术具有如下优点:Compared with the prior art, this reciprocating edible fungus basket automatic lowering machine of the utility model has the following advantages:
1.本实用新型采用提升机构、送料机构、物料放置机构、卸筐机构互相配合,能够高效、快速的卸菌筐,大大提高工作效率。1. The utility model adopts a lifting mechanism, a feeding mechanism, a material placement mechanism, and a basket unloading mechanism to cooperate with each other, which can efficiently and quickly unload the bacteria basket and greatly improve work efficiency.
2.本实用新型结构简单,成本低,全自动过程有利于食用菌农业的产业化;该机构占用体积小,可适用大小型食用菌加工企业使用。2. The utility model is simple in structure, low in cost, and the fully automatic process is beneficial to the industrialization of edible fungus agriculture; the mechanism occupies a small volume and can be used by large and small edible fungus processing enterprises.
3.本实用新型用于提升的提臂固设于送料机构下方,送料机构跟随提臂同时升降;同时送料机构带有滚轴,滚轴用于传送菌筐,此种设计结构简单,稳定性更强,也有利于设备的售后维护。3. The lifting arm used for lifting in the utility model is fixed under the feeding mechanism, and the feeding mechanism follows the lifting arm and rises and falls at the same time; at the same time, the feeding mechanism has a roller, which is used to transport the bacteria basket. This design is simple in structure and stable. Stronger, but also conducive to after-sales maintenance of equipment.
4.本实用新型的卸筐机构设有多个驱动单元,每个驱动单元与每层放置区相对应,此种设计适合多层的物料放置机构,工作效率更高。4. The basket unloading mechanism of the utility model is provided with multiple drive units, and each drive unit corresponds to each layer of placement area. This design is suitable for multi-layer material placement mechanisms and has higher working efficiency.
附图说明Description of drawings
提升机构1,立柱11,升降电机12,提臂13,链条14;Lifting mechanism 1, column 11, lifting motor 12, lifting arm 13, chain 14;
送料机构2,滚轴21;物料放置机构3,隔板31,滚轮32,放置区33;Feeding mechanism 2, roller 21; material placement mechanism 3, partition 31, roller 32, placement area 33;
卸筐机构4,驱动单元41,支架42,气缸43,推杆44;Basket unloading mechanism 4, drive unit 41, bracket 42, cylinder 43, push rod 44;
后段输送线5,辅助轨道6,导向角61,定位防撞桩62;控制器7;菌筐10。Rear conveying line 5, auxiliary track 6, guide angle 61, positioning anti-collision pile 62; controller 7; bacteria basket 10.
图1为本实用新型主视图(不包括物料放置机构3);Fig. 1 is the front view of the utility model (excluding the material placement mechanism 3);
图2为本实用新型左视图;Fig. 2 is a left view of the utility model;
图3为本实用新型俯视图(不包括物料放置机构3,包括后段输送线5)。Fig. 3 is a top view of the utility model (not including the material placement mechanism 3, including the rear conveying line 5).
具体实施方式detailed description
下面结合附图对本实用新型做进一步的详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
参照附图1~3,按照传送方向,传送上位为前端,传送下位为后端。本实用新型这种往复式食用菌菌筐自动下筐机,包括提升机构1、送料机构2、物料放置机构3和卸筐机构4,提升机构1和物料放置机构3相对设于送料机构2垂直于传送方向的两侧,卸筐机构4设于物料放置机构3相对送料机构2的另一侧,卸筐机构4设有驱动单元41,用于将物料放置机构3上的菌筐推出;送料机构2还设有若干个滚轴21。卸筐机构4还包括支架42,驱动单元41包括气缸43和推杆44,气缸43的固定端与支架42连接,气缸43的活动端与推杆44连接。Referring to the accompanying drawings 1~3, according to the transmission direction, the upper transmission is the front end, and the lower transmission is the rear end. The reciprocating edible fungus basket automatic unloading machine of the utility model includes a lifting mechanism 1, a feeding mechanism 2, a material placing mechanism 3 and a basket unloading mechanism 4, and the lifting mechanism 1 and the material placing mechanism 3 are arranged vertically on the feeding mechanism 2. On both sides of the conveying direction, the basket unloading mechanism 4 is located on the other side of the material placement mechanism 3 relative to the feeding mechanism 2, and the basket unloading mechanism 4 is provided with a drive unit 41 for pushing out the bacteria basket on the material placement mechanism 3; The mechanism 2 is also provided with several rollers 21 . The basket unloading mechanism 4 also includes a bracket 42 , the drive unit 41 includes a cylinder 43 and a push rod 44 , the fixed end of the cylinder 43 is connected to the bracket 42 , and the movable end of the cylinder 43 is connected to the push rod 44 .
本实施例中,提升机构1包括立柱11、升降电机12和提臂13,所述提臂13设于送料机构2下方,提臂13可在升降电机12驱动下沿着立柱11的滑轨上下移动。提臂13固设于送料机构2下方,送料机构2跟随提臂13同时提升下降。In this embodiment, the lifting mechanism 1 includes a column 11, a lifting motor 12 and a lifting arm 13, the lifting arm 13 is arranged below the feeding mechanism 2, and the lifting arm 13 can be driven up and down along the slide rail of the column 11 under the drive of the lifting motor 12 move. The lifting arm 13 is fixed below the feeding mechanism 2, and the feeding mechanism 2 follows the lifting arm 13 and lifts and descends simultaneously.
本实施例中,下筐机还包括后段输送线5,后段输送线5前端靠近送料机构2后端。后段输送线5用于辅助送料机构2,进行卸筐。菌筐从送料机构2传送至后段输送线5上。另外,后段输送线5是固定的,不会跟随提臂13提升。In this embodiment, the basket unloading machine also includes a rear section conveying line 5 , and the front end of the rear section conveying line 5 is close to the rear end of the feeding mechanism 2 . The rear conveying line 5 is used to assist the feeding mechanism 2 to unload the basket. The bacteria basket is delivered from the feeding mechanism 2 to the rear conveying line 5 . In addition, the rear conveying line 5 is fixed and will not follow the lifting arm 13 for lifting.
本实施例中,物料放置机构3通过多层隔板31被分隔为多层放置区33,可用于堆叠大量的菌筐。卸筐机构4设有多个驱动单元41,每个驱动单元41与每层放置区相对应。In this embodiment, the material placement mechanism 3 is divided into multi-layer placement areas 33 by multi-layer partitions 31, which can be used to stack a large number of fungus baskets. The basket unloading mechanism 4 is provided with a plurality of driving units 41, and each driving unit 41 corresponds to each layer of placement area.
本实施例中,物料放置机构下端设有滚轮32。物料放置机构3下方设有与滚轮32相配合的辅助轨道6,该辅助轨道6的入口端带导向角61。需要卸料时推动物料放置机构3通过导向角61进入辅助轨道6。辅助轨道6的末端设有定位防撞桩62。物料放置机构3通过辅助轨道6进入指定位置,到达定位防撞桩62时停下。In this embodiment, a roller 32 is provided at the lower end of the material placement mechanism. An auxiliary track 6 matched with the roller 32 is provided below the material placing mechanism 3 , and the entrance end of the auxiliary track 6 has a guide angle 61 . When unloading is required, the material placement mechanism 3 is pushed into the auxiliary track 6 through the guide angle 61 . The end of the auxiliary track 6 is provided with a positioning anti-collision pile 62 . The material placement mechanism 3 enters the designated position by the auxiliary track 6, and stops when it arrives at the positioning anti-collision pile 62.
实际操作时,物料放置机构3通过辅助轨道6到达工位,到达防撞定位桩62时停下。提升机构1的升降电机12启动,提臂13在链条14的带动下向上移动,同时带动送料机构2上移,到达指定的高度。此时,卸筐机构4的气缸43推动推杆前移,将物料放置机构3上的菌筐10推到送料机构2上,升降电机12驱动提臂13下移,同时带动送料机构2下移。当送料机构2下移下落到地面时,送料机构2的滚轴21滚动,将菌筐传送至后段输送线5上,这样就完成一次的下筐动作。重复之前的动作直至将物料放置机构3上的菌筐都卸完。During actual operation, the material placing mechanism 3 arrives at the station through the auxiliary track 6, and stops when reaching the anti-collision positioning pile 62. The lifting motor 12 of the lifting mechanism 1 starts, and the lifting arm 13 moves upwards under the drive of the chain 14, and simultaneously drives the feeding mechanism 2 to move upwards to reach a designated height. At this time, the cylinder 43 of the basket unloading mechanism 4 pushes the push rod forward, pushes the bacteria basket 10 on the material placement mechanism 3 onto the feeding mechanism 2, the lifting motor 12 drives the lifting arm 13 to move down, and simultaneously drives the feeding mechanism 2 to move down . When the feeding mechanism 2 moved down and fell to the ground, the roller 21 of the feeding mechanism 2 rolled, and the bacteria basket was sent to the back section conveying line 5, so that the lower basket action was completed once. Repeat the previous actions until the bacteria baskets on the material placement mechanism 3 are all unloaded.
该自动装筐机还包括控制器7,控制器控制提臂的提升高度以及气缸43的推出顺序。卸下第一批菌筐时,送料机构2起升到物料放置机构3的第一层隔板高度(最高处),在第一排气缸的推动下,推杆44将菌筐推到送料机构2上。卸下第二批菌筐时,送料机构2起升到物料放置机构3的第二层隔板高度,在第二排气缸的推动下,推杆44将菌筐推到送料机构2上,直至将物料放置机构3上的菌筐都卸完。从上到下卸的目的是,防止物料放置机构3重心不稳。The automatic basket loading machine also includes a controller 7, which controls the lifting height of the lifting arm and the push-out sequence of the cylinder 43. When the first batch of bacteria baskets are unloaded, the feeding mechanism 2 rises to the height of the first layer of partitions (the highest point) of the material placement mechanism 3, and under the push of the first exhaust cylinder, the push rod 44 pushes the bacteria baskets to the feeding mechanism 2 on. When unloading the second batch of bacteria baskets, the feeding mechanism 2 rises to the height of the second partition of the material placement mechanism 3, and under the promotion of the second exhaust cylinder, the push rod 44 pushes the bacteria baskets onto the feeding mechanism 2 until The bacterium basket on the material placement mechanism 3 is all unloaded. The purpose of unloading from top to bottom is to prevent the center of gravity of the material placement mechanism 3 from being unstable.
综上所述,以上仅为本实用新型的较佳实施例而已,并非用于限定本实用新型的保护范围。凡在本实用新型的精神和原则之内所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。In summary, the above are only preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107416402A (en) * | 2017-08-31 | 2017-12-01 | 温州忆捷科技有限公司 | An intelligent accessories container |
| CN107517732A (en) * | 2017-09-29 | 2017-12-29 | 永州市祥瑞生物科技有限公司 | Cutting production line applied to mushroom production |
| CN108382781A (en) * | 2018-03-22 | 2018-08-10 | 苏州荣世吉自动化设备有限公司 | The intelligent restocking transplanter of bacterium basket |
| CN110282320A (en) * | 2019-06-11 | 2019-09-27 | 苏州荣世吉自动化设备有限公司 | A kind of full-automatic bidirectional bacterium basket restocking system |
| CN110697393A (en) * | 2019-11-22 | 2020-01-17 | 大连富森智能科技有限公司 | Double fungus basket machine of putting on shelf |
| CN110697408A (en) * | 2019-11-22 | 2020-01-17 | 大连富森智能科技有限公司 | Fungus basket unloader |
| CN110697382A (en) * | 2019-11-22 | 2020-01-17 | 大连富森智能科技有限公司 | A mushroom basket handle unloader |
| CN110745447A (en) * | 2019-11-22 | 2020-02-04 | 大连富森智能科技有限公司 | Fungus basket frame unloading machine |
| CN111483744A (en) * | 2020-05-08 | 2020-08-04 | 北京物资学院 | Classified storage multilayer logistics warehouse |
| CN113320951A (en) * | 2021-06-09 | 2021-08-31 | 苏州荣世吉自动化设备有限公司 | A full-automatic loading attachment for domestic fungus sterilization frame |
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2016
- 2016-12-22 CN CN201621412298.8U patent/CN206298008U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107416402A (en) * | 2017-08-31 | 2017-12-01 | 温州忆捷科技有限公司 | An intelligent accessories container |
| CN107517732A (en) * | 2017-09-29 | 2017-12-29 | 永州市祥瑞生物科技有限公司 | Cutting production line applied to mushroom production |
| CN108382781A (en) * | 2018-03-22 | 2018-08-10 | 苏州荣世吉自动化设备有限公司 | The intelligent restocking transplanter of bacterium basket |
| CN108382781B (en) * | 2018-03-22 | 2019-12-03 | 苏州荣世吉自动化设备有限公司 | The intelligent restocking transplanter of bacterium basket |
| CN110282320A (en) * | 2019-06-11 | 2019-09-27 | 苏州荣世吉自动化设备有限公司 | A kind of full-automatic bidirectional bacterium basket restocking system |
| CN110282320B (en) * | 2019-06-11 | 2024-04-02 | 苏州荣世吉自动化设备有限公司 | Full-automatic bidirectional fungus basket loading system |
| CN110697408A (en) * | 2019-11-22 | 2020-01-17 | 大连富森智能科技有限公司 | Fungus basket unloader |
| CN110697382A (en) * | 2019-11-22 | 2020-01-17 | 大连富森智能科技有限公司 | A mushroom basket handle unloader |
| CN110745447A (en) * | 2019-11-22 | 2020-02-04 | 大连富森智能科技有限公司 | Fungus basket frame unloading machine |
| CN110697393A (en) * | 2019-11-22 | 2020-01-17 | 大连富森智能科技有限公司 | Double fungus basket machine of putting on shelf |
| CN110745447B (en) * | 2019-11-22 | 2025-06-17 | 大连富森智能科技有限公司 | A mushroom basket unloading machine |
| CN111483744A (en) * | 2020-05-08 | 2020-08-04 | 北京物资学院 | Classified storage multilayer logistics warehouse |
| CN113320951A (en) * | 2021-06-09 | 2021-08-31 | 苏州荣世吉自动化设备有限公司 | A full-automatic loading attachment for domestic fungus sterilization frame |
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Granted publication date: 20170704 |