CN204449914U - A kind of large main arbor direct-drive type rotary table structure - Google Patents
A kind of large main arbor direct-drive type rotary table structure Download PDFInfo
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- CN204449914U CN204449914U CN201520059996.3U CN201520059996U CN204449914U CN 204449914 U CN204449914 U CN 204449914U CN 201520059996 U CN201520059996 U CN 201520059996U CN 204449914 U CN204449914 U CN 204449914U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种机床回转工作台结构,尤其涉及一种大型主轴直驱式回转工作台结构,属于大型机床加工设备技术领域。 The utility model relates to a machine tool rotary table structure, in particular to a large-scale spindle direct-drive type rotary table structure, which belongs to the technical field of large-scale machine tool processing equipment.
背景技术 Background technique
随着制造业的发展,数控机床向着高速化、高精度化、柔性化、高可靠性发展。回转工作台作为数控机床的主要功能部件,其功能与参数直接影响到机床的加工能力与精度。目前回转工作台都采用机械式传动,主轴箱箱体及主轴箱内部齿轮的加工制造均有严格要求,因此其加工工艺较为复杂,并且由于机械传动链的存在,使转台在完成启动、加速、反转及停车运动时,容易发生机械结构的变形,传动副之间存在摩擦及反向间隙,导致回转工作台在工作过程中存在机械振动及噪音,进而影响到回转工作台的动态刚度,无法满足回转工作台工作过程中的高精度要求。 With the development of the manufacturing industry, CNC machine tools are developing towards high speed, high precision, flexibility and high reliability. As the main functional part of the CNC machine tool, the rotary table's functions and parameters directly affect the processing capability and precision of the machine tool. At present, the rotary table adopts mechanical transmission, and the processing and manufacturing of the headstock box and the internal gear of the headstock have strict requirements, so the processing technology is relatively complicated, and due to the existence of the mechanical transmission chain, the turntable can complete the start-up, acceleration, During reversing and parking movements, the deformation of the mechanical structure is prone to occur, and there is friction and backlash between the transmission pairs, resulting in mechanical vibration and noise during the working process of the rotary table, which in turn affects the dynamic stiffness of the rotary table and cannot Meet the high-precision requirements in the working process of the rotary table.
发明内容 Contents of the invention
为了解决上述问题,本实用新型的目的在于提供一种大型主轴直驱式回转工作台结构,该结构取消了传统机械式齿轮传动,采用力矩电机直接驱动回转工作台旋转,力矩电机的定子与转子分别把合在工作台底座与工作台上,依靠编码器完成回转工作台的闭环伺服进给系统,即回转工作台的分度定位。可以快速实现角度的连续分度并且具有传动效率高、噪音小、结构紧凑、精度高、可靠性高、维修方便等特点。 In order to solve the above problems, the purpose of this utility model is to provide a large-scale main shaft direct-drive rotary table structure, which cancels the traditional mechanical gear transmission, and uses a torque motor to directly drive the rotary table to rotate. The stator and rotor of the torque motor Put them on the base of the workbench and the workbench respectively, and rely on the encoder to complete the closed-loop servo feed system of the rotary worktable, that is, the indexing and positioning of the rotary worktable. It can quickly achieve continuous indexing of angles and has the characteristics of high transmission efficiency, low noise, compact structure, high precision, high reliability, and convenient maintenance.
本实用新型解决其技术问题所采用的技术方案是:一种大型主轴直驱式回转工作台结构,是由工作台、工作台底座、力矩电机定子、力矩电机转子、连接体、推力球轴承A、推力球轴承B、双列圆柱滚子轴承、工作台盖板、法兰盘A、编码器、法兰盘B、法兰盘C、压块、主轴组成。力矩电机定子把合在工作台底座上,力矩电机转子把合在连接体上,连接体与工作台把合。连接体通过推力球轴承A坐落在工作台底座上,连接体内孔与双列圆柱滚子轴承外环配合连接,双列圆柱滚子轴承安装在主轴上,主轴与工作台底座中心孔连接并把合。把合在主轴上的压块通过推力球轴承B与连接体连接。编码器的定子固定在法兰盘C上,法兰盘C固定在主轴上,编码器的转子通过法兰盘A、法兰盘B固定在工作台上。工作台中心孔上连接有工作台盖板,工作台盖板把合在法兰盘B上。 The technical solution adopted by the utility model to solve its technical problems is: a large-scale spindle direct-drive rotary workbench structure, which is composed of a workbench, a workbench base, a torque motor stator, a torque motor rotor, a connecting body, and a thrust ball bearing A , Thrust ball bearing B, double row cylindrical roller bearing, table cover, flange A, encoder, flange B, flange C, pressure block, and main shaft. The stator of the torque motor is fitted on the base of the workbench, the rotor of the torque motor is fitted on the connection body, and the connection body is connected to the workbench. The connecting body is located on the base of the workbench through the thrust ball bearing A. The hole in the connecting body is connected with the outer ring of the double-row cylindrical roller bearing. The double-row cylindrical roller bearing is installed on the main shaft. combine. Connect the pressing block on the main shaft with the connecting body through the thrust ball bearing B. The stator of the encoder is fixed on the flange C, the flange C is fixed on the main shaft, and the rotor of the encoder is fixed on the worktable through the flange A and the flange B. A workbench cover is connected to the center hole of the workbench, and the workbench cover is fitted on the flange B.
结构设计原理:取消传统机械式齿轮传动,采用力矩电机直接驱动回转工作台旋转,力矩电机的定子与转子分别把合在工作台底座与工作台上,依靠编码器完成回转工作台的闭环伺服进给系统,可以快速实现角度的连续分度并且具有传动效率高、噪音小、结构紧凑、精度高、可靠性高、维修方便等特点。 Structural design principle: the traditional mechanical gear transmission is canceled, and the torque motor is used to directly drive the rotary table to rotate. The stator and rotor of the torque motor are respectively combined on the base of the table and the table, and the closed-loop servo drive of the rotary table is completed by the encoder. The system can quickly realize the continuous indexing of the angle and has the characteristics of high transmission efficiency, low noise, compact structure, high precision, high reliability, and convenient maintenance.
本实用新型的有益效果是:主轴直驱式回转工作台结构取消了传统机械式齿轮传动,以力矩电机直接驱动回转工作台旋转,使其可以快速实现角度的连续分度并且具有传动效率高、噪音小、结构紧凑、精度高、可靠性高、维修方便等特点。本发明可以满足当前数控机床向着高速化、高精度化、柔性化、高可靠性方向发展趋势。可以大幅度提高我国先进机床的自动化水平,带动整个机床制造业的发展。本实用新型是黑龙江省杰出青年基金项目,合同号为:JC201318。 The beneficial effect of the utility model is: the main shaft direct drive rotary table structure cancels the traditional mechanical gear transmission, and the torque motor directly drives the rotary table to rotate, so that it can quickly realize the continuous indexing of the angle and has high transmission efficiency, Low noise, compact structure, high precision, high reliability, easy maintenance and so on. The invention can meet the development trend of the current numerical control machine tool towards high speed, high precision, flexibility and high reliability. It can greatly improve the automation level of my country's advanced machine tools and drive the development of the entire machine tool manufacturing industry. This utility model is a project of Heilongjiang Outstanding Youth Fund, and the contract number is: JC201318.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型做进一步说明。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明一种大型主轴直驱式回转工作台结构的结构示意图。 Fig. 1 is a structural schematic diagram of a large-scale spindle direct-drive rotary table structure according to the present invention.
附图标记 reference sign
1、工作台 2、工作台底座 3、力矩电机定子 4、力矩电机转子 1. Workbench 2. Workbench base 3. Torque motor stator 4. Torque motor rotor
5、连接体 6、推力球轴承A 7、推力球轴承B 8、双列圆柱滚子轴承 5. Connecting body 6. Thrust ball bearing A 7. Thrust ball bearing B 8. Double row cylindrical roller bearing
9、工作台盖板 10、法兰盘 A 11、编码器 12、法兰盘B 9. Workbench cover 10. Flange A 11. Encoder 12. Flange B
13、法兰盘C 14、压块 15、主轴。 13. Flange C 14. Briquetting block 15. Main shaft.
具体实施方式 Detailed ways
请参阅图1,一种大型主轴直驱式回转工作台结构,是由工作台、工作台底座、力矩电机定子、力矩电机转子、连接体、推力球轴承A、推力球轴承B、双列圆柱滚子轴承、工作台盖板、法兰盘A、编码器、法兰盘B、法兰盘C、压块、主轴组成。力矩电机定子3把合在工作台底座2上,力矩电机转子4把合在连接体5上,连接体5与工作台1把合,力矩电机直接驱动回转工作台1旋转。连接体5通过推力球轴承A 6坐落在工作台底座2上,连接体5内孔与双列圆柱滚子轴承8外环配合连接,双列圆柱滚子轴承8安装在主轴15上,主轴15与工作台底座2中心孔连接并把合,连接体5通过双列圆柱滚子轴承8、主轴15实现与工作台底座2径向定位。把合在主轴15上的压块14通过推力球轴承B 7与连接体5连接,压块14可以为推力球轴承B 7提供下压力,压力通过连接体5作用在推力球轴承A 6上,以此实现推力球轴承A 6的预紧,即实现连接体5与工作台底座2的轴向定位。编码器11的定子固定在法兰盘C 13上,法兰盘C 13固定在主轴15上,编码器11的转子通过法兰盘A 10、法兰盘B 12固定在工作台1上,工作台1相对工作台底座2旋转时,编码器11可以将角位移转换成电信号反馈给力矩电机,完成回转工作台的闭环伺服进给系统。工作台1中心孔上连接有工作台盖板9,工作台盖板9把合在法兰盘B 12上。 Please refer to Figure 1, a structure of a large-scale spindle direct-drive rotary table, which consists of a table, a table base, a torque motor stator, a torque motor rotor, a connecting body, a thrust ball bearing A, a thrust ball bearing B, and a double-row column Roller bearing, table cover, flange A, encoder, flange B, flange C, pressure block, and main shaft. The torque motor stator 3 is closed on the workbench base 2, the torque motor rotor 4 is closed on the connection body 5, the connection body 5 is connected with the workbench 1, and the torque motor directly drives the rotary worktable 1 to rotate. The connecting body 5 is located on the workbench base 2 through the thrust ball bearing A 6, the inner hole of the connecting body 5 is connected with the outer ring of the double-row cylindrical roller bearing 8, and the double-row cylindrical roller bearing 8 is installed on the main shaft 15, and the main shaft 15 It is connected with the center hole of the workbench base 2 and combined, and the connecting body 5 realizes radial positioning with the workbench base 2 through the double-row cylindrical roller bearing 8 and the main shaft 15 . The briquetting block 14 on the main shaft 15 is connected with the connecting body 5 through the thrust ball bearing B 7, the briquetting block 14 can provide a downward force for the thrust ball bearing B 7, and the pressure acts on the thrust ball bearing A 6 through the connecting body 5, In this way, the preload of the thrust ball bearing A6 is realized, that is, the axial positioning of the connecting body 5 and the workbench base 2 is realized. The stator of the encoder 11 is fixed on the flange C 13, the flange C 13 is fixed on the main shaft 15, the rotor of the encoder 11 is fixed on the workbench 1 through the flange A 10 and the flange B 12, and the working When the table 1 rotates relative to the table base 2, the encoder 11 can convert the angular displacement into an electrical signal and feed it back to the torque motor to complete the closed-loop servo feed system of the rotary table. Workbench 1 center hole is connected with workbench cover plate 9, and workbench cover plate 9 is combined on the flange B12.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520059996.3U CN204449914U (en) | 2015-01-29 | 2015-01-29 | A kind of large main arbor direct-drive type rotary table structure |
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| CN201520059996.3U CN204449914U (en) | 2015-01-29 | 2015-01-29 | A kind of large main arbor direct-drive type rotary table structure |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690562A (en) * | 2015-01-29 | 2015-06-10 | 齐重数控装备股份有限公司 | Large-sized main shaft direct-drive type rotary worktable structure |
| CN106002313A (en) * | 2016-07-07 | 2016-10-12 | 宝鸡忠诚机床股份有限公司 | Single-arm type milling and turning composite double-rotation workbench |
| CN106552967A (en) * | 2016-11-25 | 2017-04-05 | 秦川机床工具集团股份公司 | Large-scale high-precision numerical control fluted disc grinding machine |
| CN107127642A (en) * | 2017-05-05 | 2017-09-05 | 大连机床(数控)股份有限公司 | High speed high pulling torque direct drive turning workbench |
| CN111152042A (en) * | 2018-11-08 | 2020-05-15 | 科德数控股份有限公司 | Numerical control rotary table with torque motor driven by planetary reducer |
-
2015
- 2015-01-29 CN CN201520059996.3U patent/CN204449914U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690562A (en) * | 2015-01-29 | 2015-06-10 | 齐重数控装备股份有限公司 | Large-sized main shaft direct-drive type rotary worktable structure |
| CN106002313A (en) * | 2016-07-07 | 2016-10-12 | 宝鸡忠诚机床股份有限公司 | Single-arm type milling and turning composite double-rotation workbench |
| CN106552967A (en) * | 2016-11-25 | 2017-04-05 | 秦川机床工具集团股份公司 | Large-scale high-precision numerical control fluted disc grinding machine |
| CN106552967B (en) * | 2016-11-25 | 2019-08-20 | 秦川机床工具集团股份公司 | Large-scale high-precision numerical control fluted disc grinding machine |
| CN107127642A (en) * | 2017-05-05 | 2017-09-05 | 大连机床(数控)股份有限公司 | High speed high pulling torque direct drive turning workbench |
| CN111152042A (en) * | 2018-11-08 | 2020-05-15 | 科德数控股份有限公司 | Numerical control rotary table with torque motor driven by planetary reducer |
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Granted publication date: 20150708 |