CN204449076U - A kind of synchronous feeding of high speed mould and protective device - Google Patents
A kind of synchronous feeding of high speed mould and protective device Download PDFInfo
- Publication number
- CN204449076U CN204449076U CN201420715159.7U CN201420715159U CN204449076U CN 204449076 U CN204449076 U CN 204449076U CN 201420715159 U CN201420715159 U CN 201420715159U CN 204449076 U CN204449076 U CN 204449076U
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- feed appliance
- cutter
- feeding
- slide block
- high speed
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Abstract
The utility model relates to the synchronous feeding of a kind of high speed mould and protective device, the synchronous feeding of this high speed mould and protective device are made up of feed appliance and protector two large divisions, wherein synchronous feed appliance is made up of feed appliance patrix and feed appliance counterdie, its feed appliance patrix is assemblied in the top mold frame of high speed mould, to reach the object with the patrix Complete Synchronization interlock of mould, feed appliance counterdie is assemblied in the lower mold holder of high speed mould, to guarantee the firm of counterdie; Described protector is made up of noncontacting proximity sensor and mainframe box; Described mainframe box is made up of signal picker, a number processor, center processor, two number processors and chromogenic device; the upper end of described noncontacting proximity sensor is provided with noncontacting proximity sensor interface, and this device has that structure is simple, economical and practical, failure rate is low, be easy to maintaining, its protector wide adaptability, production efficiency advantages of higher.
Description
Technical field
The utility model relates to a kind of high speed transfer device, is specifically related to the synchronous feeding of a kind of high speed mould and protective device.
Background technology
The kind of the feeder of currently available technology is many, mainly contains air-push-material machine, high-speed roller wheel feeder, NC servo feeder, high gear replacing formula feeder and clip feeder; Air-push-material machine does power with source of the gas, material is clamped by cylinder, feeding is carried out by the flexible stroke of cylinder, feed length is regulated then to be controlled by the length of the stroke of regulating the qi flowing in the channels cylinder, its shortcoming is that feeding speed only has 200-300 punching beat/min, easy damaged material, has impact to pushing precision after the wearing and tearing of O type circle; High-speed roller wheel feeder is connected with punch press output shaft by connecting rod, it is driven to operate by punch ram, the feed length of feeder is regulated by the beat amplitude adjusting eccentric disc, its shortcoming is that feeding speed only has 600-800 punching beat/min, and feeding step pitch regulates inconvenience, punch press needs output shaft just can install; NCF feeder is that servo motor and PLC control system drive the rotation of upper and lower roller bearing and compression to loosen by control synchronization band, to realize quantitative feed, its shortcoming is that feeding speed only has 1200 punchings beat/min, servo motor and PLC control system is needed to be driven by control synchronization band, control section complex structure and price is slightly high; Formula feeder changed by high gear is utilize cam-actuated interval feeding style, and send the change of distance to be formed by the conversion of 2-4 gear, its shortcoming is that feeding speed only has 1200 punchings beat/min, and the scope of application is little, and price is higher; Clip feeder is by actuated by cams, utilizes the design of 1 globoid cam and 3 plate cams, achieves feeding, its shortcoming is that feeding speed only has 1200 punchings beat/min, be generally used for the material feeding of material at 0.1-0.5mm, the scope of application is little, and price is relatively high.
Summary of the invention
The purpose of this utility model is for the problems referred to above; provide the synchronous feeding of a kind of high speed mould and protective device; the synchronous feeding of the utility model high speed mould and protective device are made up of feed appliance and protector two large divisions; wherein synchronous feed appliance is made up of feed appliance patrix and feed appliance counterdie; its feed appliance patrix is assemblied in the top mold frame of high speed mould; to reach the object with the patrix Complete Synchronization interlock of mould; feed appliance counterdie is assemblied in the lower mold holder of high speed mould, to guarantee the firm of counterdie.
Described synchronous feed appliance patrix is made up of the first feeding cutter, the second feeding cutter, the first reset cutter, the second reset cutter and tool holder; Described tool holder is rectangular structure, be provided with four Cutting tool installation manner sites and four tool holder fixing holes above, described four Cutting tool installation manner sites are for installing feeding cutter and reset cutter, and described four tool holder fixing holes are used for location and fixing whole patrix; First feeding cutter, the second feeding cutter, the first reset cutter, the second reset cutter are fixed on four Cutting tool installation manner sites on tool holder, wherein the first feeding cutter and the paired parallel installation of the first reset cutter, second feeding cutter and the paired parallel installation of the second reset cutter, first feeding cutter is parallel with the first reset cutter, and the second feeding cutter is parallel with the second reset cutter.
Described synchronous feed appliance counterdie is by material strip stop holder, stop keep-spring, the first material strip stop, the second material strip stop, and stop holder, backstopping device, body cover plate, feed appliance, slide block, main body, clutch shaft bearing, the second bearing, central shaft, the first buffer, the second buffer, the first slide block baffle plate, the second slide block baffle plate, front protective cover, rear protective cover and sensor stand form; Described first material strip stop and the second material strip stop to be installed in stop holder and to be fixed by material strip stop holder, and stop keep-spring is installed in the middle of the first material strip stop, the second material strip stop and material strip stop holder; Backstopping device is installed on body cover plate, and feed appliance is installed on slide block, and slide block is installed on main body, and slide block and main body can be slided at X axis by matched in clearance, is synchronized with the movement with the realization of mutually connecting of clutch shaft bearing, the second bearing and central shaft; First buffer is installed on the first slide block baffle plate, and the second buffer is installed on the second slide block baffle plate, and the first slide block baffle plate and the second slide block baffle plate refill and be assigned on main body; Front protective cover, rear protective cover are installed on the first slide block baffle plate and the second slide block baffle plate respectively, and sensor stand is used for equipped with non-contact sensor.
As preferentially, described feed appliance adopts SKD-11 or SKH-9 material, and by after vacuum heat, hardness can reach HRc68 °, then through precise finiss, makes it obtain very high stability and service life.
Described protector is made up of noncontacting proximity sensor and mainframe box; Described mainframe box is made up of signal picker, a number processor, center processor, two number processors and chromogenic device, described center processor is provided with pattern and arranges module, and mainframe box is provided with running LED, the display of punch press counting, detector counting display, amount of deflection display, power switch, reset switch and arranges switch; The upper end of described noncontacting proximity sensor is provided with noncontacting proximity sensor interface; the lower end of noncontacting proximity sensor is assemblied on sensor stand; be assemblied on the synchronous feed appliance of high speed mould by sensor stand again; interface on the mainframe box that the noncontacting proximity sensor interface of noncontacting proximity sensor upper end is corresponding with on protector is connected, and protector is that independently body can be put according to working environment and install.
Under the normal operating conditions of high speed mould, move under the patrix of high speed mould drives synchronous feed appliance patrix to present longitudinal Y-axis, the right motion of horizontal X-axis needed for receiving and feeding is converted into again by the first automatic tool, the second automatic tool, clutch shaft bearing and the second bearing on dynamic synchronous feed appliance, clutch shaft bearing and the second bearing pull slide block with central shaft again and are assemblied in the feed appliance on slide block, and this series of action realizes feeding or rewinding work; Under the normal operating conditions of high speed mould, the dynamic model of high speed mould drives synchronous feed appliance patrix to present in longitudinal Y-axis and moves, the horizontal X-axis left movement needed for receiving and feeding is converted into again by the first reset cutter, the second reset cutter, clutch shaft bearing and the second bearing on dynamic synchronous feed appliance, clutch shaft bearing and the second bearing pull slide block with central shaft again and are assemblied in the feed appliance on slide block, and this series of action realizes the reset work of dynamic synchronous feed appliance.
The signal that noncontacting proximity sensor sends, a number processor is sent into after signals collecting, center processor calculates speed according to corresponding selection mode, compare with high speed mould feed appliance drawing velocity: if speed is inconsistent, then send signal by center processor and stop assembly through the urgency of two number processors triggering high velocity ram machines, high velocity ram machine is stopped in emergency, efficiently avoid because of high velocity ram machine drawing velocity and the inconsistent and burn failure that causes of material transfer rate, data display equipment shows corresponding result simultaneously; If it is consistent that processor analysis result is speed, processor just judges that synchronous feed appliance running status does not well send instruction, continues to perform a upper continuous operating instruction.
Compared with prior art, the synchronous feeding of the utility model high speed mould and protective device have following advantage:
(1), simple, economical and practical, the failure rate is low of this apparatus structure, be easy to maintaining, its protector wide adaptability, different high speed moulds can use same set of mold protecting device.
(2), this device pushing precision more high energy be accurate to ± 0.01mm; protector detects and judges that speed is fast; reaction agility can better protect mould; break through 800 speed bottle-necks per minute of bottom dead centre protector; coordinate the synchronous feed appliance of this high speed mould; feeding speed is higher reaches 1500-2000 jig frequency/per minute, thus reaches higher production efficiency.
(3), this device strong adaptability, the kind of the workpiece of feeding and detection widely, is not strict with color and material, be applicable to various sizes, shape workpiece.Because the synchronous feed appliance of this high speed mould is the feed appliance drawing material property matter, so be particularly suitable for the feeding work of ultra-thin materials, and during its feeding work, only contact the not direct contact product of material strip rim charge itself, so he requires high product also without impact to product surface, the production of plating material strip can be met.
(4) noncontacting proximity sensor position adjusted by protector quick for installation the needs, in this device, takes out reference signal; Mode of operation is very simple, and only need operate several button can detect; When changing workpiece, system provides automatic learning mode; Integrated level is high, and adopt advanced noncontacting proximity sensor checkout equipment and unique high speed recognizer, make system hardware structure compact, integrated level is high; Be provided with running LED, running status is very clear simultaneously.
Accompanying drawing explanation
Fig. 1 is the overall structure figure of the synchronous feed appliance of the utility model.
Fig. 2 is the exploded view of the synchronous feed appliance of the utility model.
Fig. 3 is the structure chart of the utility model sensor.
Fig. 4 is the structure chart of protector of the present utility model.
Fig. 5 is protector mainframe box module map of the present utility model.
Description of reference numerals: in figure, 1 is tool holder, 2 is the first feeding cutter, 2.1 is the second feeding cutter, 3 is the first reset cutter, 3.1 is the second reset cutter, 4 is material strip stop holder, 5 is stop keep-spring, 6 is the first material strip stop, 7 is the second material strip stop, 8 is stop holder, 9 is body cover plate, 10 is feed appliance, 11 is slide block 11, 12 is main body, 13 is clutch shaft bearing, 13.1 is the second bearing, axle centered by 14, 15 is the first buffer, 15.1 is the second buffer, 16 is the first slide block baffle plate, 16.1 is the second slide block baffle plate, 17 is front protective cover, 17.1 is rear protective cover, 18 is sensor stand, 19 is backstopping device, 20 is noncontacting proximity sensor, 20.1 is noncontacting proximity sensor interface, 21 is running LED, 22 is the display of punch press counting, 23 is the display of detector counting, 24 is amount of deflection display, 25 is power switch, 26 is reset switch, 27 for arranging switch, 28 is mainframe box, 30 is synchronous feed appliance patrix, 31 is synchronous feed appliance counterdie, 41 is signal picker, 42 is a number processor, processor centered by 43, 44 arrange module for pattern, 45 is two number processors, 46 is chromogenic device.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment: referring to Fig. 1-5; above-mentioned technical problem of the present utility model is mainly solved by following technical proposals: the synchronous feeding of the utility model high speed mould and protective device are made up of feed appliance and protector two large divisions; wherein synchronous feed appliance is made up of feed appliance patrix 30 and feed appliance counterdie 31; its feed appliance patrix 30 is assemblied in the top mold frame of high speed mould; to reach the object with the patrix Complete Synchronization interlock of mould; feed appliance counterdie 31 is assemblied in the lower mold holder of high speed mould, to guarantee the firm of counterdie.
Synchronous feed appliance patrix 30 is made up of the first feeding cutter 2, second feeding cutter 2.1, first reset cutter 3, second reset cutter 3.1 and tool holder 1; Tool holder 1 is rectangular structure, is provided with four Cutting tool installation manner sites and four tool holder fixing holes above, and four Cutting tool installation manner sites are for installing feeding cutter and reset cutter, and four tool holder fixing holes are used for location and fixing whole patrix; First feeding cutter 2, second feeding cutter 2.1, first reset cutter 3, second reset cutter 3.1 is fixed on four Cutting tool installation manner sites on tool holder 1, wherein the first feeding cutter 2 and the paired parallel installation of the first reset cutter 3, second feeding cutter 2.1 and the paired parallel installation of the second reset cutter 3.1, first feeding cutter 2 is parallel with the first reset cutter 3, and the second feeding cutter 2.1 is parallel with the second reset cutter 3.1.
Synchronous feed appliance counterdie 31 is by material strip stop holder 4, stop keep-spring 5, first material strip stop 6, second material strip stop 7, and stop holder 8, backstopping device 19, body cover plate 9, feed appliance 10, slide block 11, main body 12, clutch shaft bearing 13, second bearing 13.1, central shaft 14, first buffer 15, second buffer 15.1, first slide block baffle plate 16, second slide block baffle plate 16.1, front protective cover 17, rear protective cover 17.1 and sensor stand 18 form; First material strip stop 6 and the second material strip stop 7 to be installed in stop holder 8 and to be fixed by material strip stop holder 4, and stop keep-spring 5 is installed in the middle of the first material strip stop 6, second material strip stop 7 and material strip stop holder 4; Backstopping device 19 is installed on body cover plate 9, feed appliance 10 is installed on slide block 11, slide block 11 is installed in main body 12, and slide block 11 and main body 12 can be slided at X axis by matched in clearance, is synchronized with the movement with clutch shaft bearing 13, second bearing 13.1 and the mutual realization of connecting of central shaft 14; First buffer 15 is installed on the first slide block baffle plate 16, and the second buffer 15.1 is installed on the second slide block baffle plate 16.1, and the first slide block baffle plate 16 and the second slide block baffle plate 16.1 refill and be assigned on main body 12; Front protective cover 17, rear protective cover 17.1 are installed on the first slide block baffle plate 16 and the second slide block baffle plate 16.1 respectively, and sensor stand 18 is for equipped with non-contact sensor 20.
Protector is made up of noncontacting proximity sensor 20 and mainframe box 28; Mainframe box 28 is made up of signal picker 41, number processor 42, center processor 43, two number processor 45 and chromogenic device 46, described center processor 43 is provided with pattern and arranges module 44, and mainframe box 28 is provided with running LED 21, the display 22 of punch press counting, the display 23 of detector counting, amount of deflection display 24, power switch 25, reset switch 26 and arranges switch 27; The upper end of noncontacting proximity sensor 20 is provided with noncontacting proximity sensor interface 20.1; the lower end of noncontacting proximity sensor 20 is assemblied on sensor stand 18; be assemblied on the synchronous feed appliance of high speed mould by sensor stand 18 again; interface on the mainframe box 28 that the noncontacting proximity sensor interface 20.1 of noncontacting proximity sensor 20 upper end is corresponding with on protector is connected; protector is independently body, can put according to working environment and install.
Under the normal operating conditions of high speed mould, move under the patrix of high speed mould drives synchronous feed appliance patrix 30 to present longitudinal Y-axis, the right motion of horizontal X-axis needed for receiving and feeding is converted into again by the first automatic tool 2, second automatic tool 2.1, clutch shaft bearing 10 and the second bearing 10.1 on dynamic synchronous feed appliance, clutch shaft bearing 10 and the second bearing 10.1 pull slide block 11 with central shaft 14 again and are assemblied in the feed appliance 17 on slide block 9, and this series of action realizes feeding or rewinding work; Under the normal operating conditions of high speed mould, the dynamic model of high speed mould drives synchronous feed appliance patrix 30 to present in longitudinal Y-axis and moves, the horizontal X-axis left movement needed for receiving and feeding is converted into again by the first reset cutter 3, second reset cutter 3.1, clutch shaft bearing 10 and the second bearing 10.1 on dynamic synchronous feed appliance, clutch shaft bearing 10 and the second bearing 10.1 pull slide block 9 with central shaft 15 again and are assemblied in the feed appliance 17 on slide block 9, and this series of action realizes the reset work of dynamic synchronous feed appliance.
The signal that noncontacting proximity sensor 20 sends, sends into a number processor 42 after signal picker 41 gathers; Center processor 43 calculates speed according to corresponding selection mode, compare with high speed mould feed appliance drawing velocity: if speed is inconsistent, then send by center processor 43 urgency that signal triggers high velocity ram machine through two number processors 45 and stop assembly, high velocity ram machine is stopped in emergency, efficiently avoid because of high velocity ram machine drawing velocity and the inconsistent and burn failure that causes of material transfer rate, data display equipment 46 shows corresponding result simultaneously; If it is consistent that processor analysis result is speed, processor just judges that synchronous feed appliance running status does not well send instruction, continues to perform a upper continuous operating instruction.
This high speed mould synchronous feed appliance feeding speed can the highest 2000 punchings beat/min of synchronous punch press speed, without the noise pollution occurred in Pneumatic feeder work, not injury of primary material, high without O type circle, pushing precision; The revolution inertia affecting precision produced in the work of roller-less feed appliance, feeding step pitch is without the need to regulating, and punch press need not also can be installed by output shaft; Because be all generally sheeting strip just as cloth and paper and soft yielding at the product raw material of industry high speed punching press, so pushing raw-material form feeding before mold station punching press is cannot avoid occurring that in feeding process raw material arch expects the problem of deformation and failure surface quality, the synchronous feed appliance of the utility model high speed mould effectively can avoid the problems referred to above.
Finally, it should be pointed out that above embodiment is only the more representational example of the utility model.Obviously, the utility model is not limited to above-described embodiment, can also have many distortion.Every above embodiment is done according to technical spirit of the present utility model any simple modification, equivalent variations and modification, all should think and belong to protection domain of the present utility model.
Claims (4)
1. the synchronous feeding of high speed mould and protective device, it is characterized in that described synchronous feeding and protective device are made up of feed appliance and protector two large divisions, wherein synchronous feed appliance is made up of feed appliance patrix and feed appliance counterdie, its feed appliance patrix is assemblied in the top mold frame of high speed mould, to reach the object with the patrix Complete Synchronization interlock of mould, feed appliance counterdie is assemblied in the lower mold holder of high speed mould, to guarantee the firm of counterdie; Described synchronous feed appliance patrix is made up of the first feeding cutter, the second feeding cutter, the first reset cutter, the second reset cutter and tool holder; Described tool holder is rectangular structure, be provided with four Cutting tool installation manner sites and four tool holder fixing holes above, described four Cutting tool installation manner sites are for installing feeding cutter and reset cutter, and described four tool holder fixing holes are used for location and fixing whole patrix; First feeding cutter, the second feeding cutter, the first reset cutter, the second reset cutter are fixed on four Cutting tool installation manner sites on tool holder, wherein the first feeding cutter and the paired parallel installation of the first reset cutter, second feeding cutter and the paired parallel installation of the second reset cutter, first feeding cutter is parallel with the first reset cutter, and the second feeding cutter is parallel with the second reset cutter; Described synchronous feed appliance counterdie is by material strip stop holder, stop keep-spring, the first material strip stop, the second material strip stop, and stop holder, backstopping device, body cover plate, feed appliance, slide block, main body, clutch shaft bearing, the second bearing, central shaft, the first buffer, the second buffer, the first slide block baffle plate, the second slide block baffle plate, front protective cover, rear protective cover and sensor stand form; Described first material strip stop and the second material strip stop to be installed in stop holder and to be fixed by material strip stop holder, and stop keep-spring is installed in the middle of the first material strip stop, the second material strip stop and material strip stop holder; Backstopping device is installed on body cover plate, and feed appliance is installed on slide block, and slide block is installed on main body, and slide block and main body can be slided at X axis by matched in clearance, is synchronized with the movement with the realization of mutually connecting of clutch shaft bearing, the second bearing and central shaft; First buffer is installed on the first slide block baffle plate, and the second buffer is installed on the second slide block baffle plate, and the first slide block baffle plate and the second slide block baffle plate refill and be assigned on main body; Front protective cover, rear protective cover are installed on the first slide block baffle plate and the second slide block baffle plate respectively, and sensor stand is used for equipped with non-contact sensor; Described protector is made up of noncontacting proximity sensor and mainframe box; Described mainframe box is made up of signal picker, a number processor, center processor, two number processors and chromogenic device, and described center processor is provided with pattern and arranges module; The upper end of described noncontacting proximity sensor is provided with noncontacting proximity sensor interface; the lower end of noncontacting proximity sensor is assemblied on sensor stand; be assemblied on the synchronous feed appliance of high speed mould by sensor stand again, the interface on the mainframe box that the noncontacting proximity sensor interface of noncontacting proximity sensor upper end is corresponding with on protector is connected.
2. the synchronous feeding of a kind of high speed mould and protective device according to claim 1, is characterized in that described feed appliance adopts SKD-11 or SKH-9 material, and by after vacuum heat, hardness can reach HRc68 °, then through precise finiss.
3. the synchronous feeding of a kind of high speed mould and protective device according to claim 1, is characterized in that described mainframe box is provided with running LED, the display of punch press counting, detector counting display, amount of deflection display, power switch, reset switch and arranges switch.
4. the synchronous feeding of a kind of high speed mould and protective device according to claim 1, is characterized in that described protector is independently body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420715159.7U CN204449076U (en) | 2014-11-25 | 2014-11-25 | A kind of synchronous feeding of high speed mould and protective device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420715159.7U CN204449076U (en) | 2014-11-25 | 2014-11-25 | A kind of synchronous feeding of high speed mould and protective device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204449076U true CN204449076U (en) | 2015-07-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420715159.7U Withdrawn - After Issue CN204449076U (en) | 2014-11-25 | 2014-11-25 | A kind of synchronous feeding of high speed mould and protective device |
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| Country | Link |
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| CN (1) | CN204449076U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438917A (en) * | 2014-11-25 | 2015-03-25 | 衢州市科硕电子科技有限公司 | Synchronous feeding and protecting device of high-speed die |
-
2014
- 2014-11-25 CN CN201420715159.7U patent/CN204449076U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438917A (en) * | 2014-11-25 | 2015-03-25 | 衢州市科硕电子科技有限公司 | Synchronous feeding and protecting device of high-speed die |
| CN104438917B (en) * | 2014-11-25 | 2016-08-24 | 衢州市科硕电子科技有限公司 | A kind of high speed mould synchronizes feeding and protection device |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150708 Effective date of abandoning: 20160824 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |