CN204448405U - A kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine - Google Patents

A kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine Download PDF

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Publication number
CN204448405U
CN204448405U CN201520027395.4U CN201520027395U CN204448405U CN 204448405 U CN204448405 U CN 204448405U CN 201520027395 U CN201520027395 U CN 201520027395U CN 204448405 U CN204448405 U CN 204448405U
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China
Prior art keywords
cabin
paint
spraying
purifier
baking
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Expired - Fee Related
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CN201520027395.4U
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Chinese (zh)
Inventor
谭青明
黄兆中
王树理
王国强
龙朝建
杨钟创
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Yunhao Hardware Plastic Co., Ltd., Zengcheng City
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DONGGUAN BAIJIN HARDWARE PLASTIC Co Ltd
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Priority to CN201520027395.4U priority Critical patent/CN204448405U/en
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Abstract

The utility model belongs to paint spraying machine technical field, particularly relate to a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine, comprise apparatus for baking and spray-painting plant, apparatus for baking comprises baking cabin, spray-painting plant comprises cabin of spraying paint, baking cabin is communicated with cabin of spraying paint, spray paint the pay-off being provided with in cabin and being sent into from cabin of spraying paint by workpiece in baking cabin, also comprise waste gas cleaning system, waste gas cleaning system comprises the first purifier, second purifier and exhaust emission device, first purifier is connected with baking cabin, second purifier is connected with cabin of spraying paint, first purifier, second purifier is all connected with exhaust emission device, the separately design of the utility model spray equipment and apparatus for baking, shortened for 1/2 cycle, improve the quality of workpiece painted surface solidification, increase work efficiency, baking cabin is extracted out with the waste gas sprayed paint in cabin by waste gas cleaning system, and is converted into water and CO2 emission, and to carrying out ventilation process in cabin of spraying paint, energy-conserving and environment-protective.

Description

A kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine
Technical field
The utility model belongs to paint spraying machine technical field, particularly relates to a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine.
Background technology
Paint spraying machine coating is dispersed into the vaporific a kind of coating equipment being sprayed at coated article surface, and traditional paint spraying machine has following defect: 1. spray paint and cycle of toasting longer, efficiency is low; 2., during continuous spray, the environment temperature in machine is high, and paint particles easily becomes dry, be unfavorable for that paint is at surface of the work levelling, easy appearance surface " orange peel " phenomenon (orange peel phenomenon is not good also referred to as levelling, and paint film produces block effect like orange peel, main cause be due to levelling not good caused by.So-called levelling is not good, refers to that paint particle that spray gun spray is through atomization arrival sprayed surface, can not flow each other again, thus can not make coating surface level and smooth); 3. toast cabin and the exhaust-pipe-free road in cabin that sprays paint, do not change waste gas in cabin, open the hatch door in cabin of spraying paint, have pungent, dazzling smell, waiting waste gas to leave could operation, and without air interchanger in cabin of spraying paint, takes a breath not good.
Summary of the invention
The purpose of this utility model is to provide a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine for the deficiencies in the prior art, the separately design of the utility model spray equipment and apparatus for baking, shortened for 1/2 cycle, improve the quality of workpiece painted surface solidification, increase work efficiency; Baking cabin is extracted out with the waste gas sprayed paint in cabin by waste gas cleaning system, and is converted into water and CO2 emission, and to carrying out ventilation process in cabin of spraying paint, energy-conserving and environment-protective.
For achieving the above object, a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine, comprise apparatus for baking and spray-painting plant, described apparatus for baking comprises baking cabin, described spray-painting plant comprises cabin of spraying paint, described baking cabin is communicated with cabin of spraying paint, be provided with in described cabin of spraying paint and workpiece is sent into from cabin of spraying paint the pay-off toasted in cabin, also comprise waste gas cleaning system, described waste gas cleaning system comprises the first purifier, second purifier and exhaust emission device, described first purifier is connected with baking cabin, described second purifier is connected with cabin of spraying paint, described first purifier, second purifier is all connected with exhaust emission device.
As preferably, described in spray paint in cabin and be provided with four working regions, be arranged as according to painting process: the first spraying area, cooled region, dry tack free region and the second spraying area.
As preferably, described in the spray paint top in cabin be provided with the storage cabin of the first spray gun and the storage cabin of the second spray gun, the storage cabin of described first spray gun is communicated with the first spraying area, and the storage cabin of described second spray gun is communicated with the second spraying area.
As preferably, described first purifier comprises exhaust processor and the first air exhauster, described first air exhauster is connected with baking cabin by pipeline, and one end of described exhaust processor is connected with the first air exhauster, and the other end of described exhaust processor is connected with exhaust emission device.
As preferably, described second purifier comprises gas purification mechanism and ventilation mechanism, described gas purification mechanism comprises some groups and vacuumizes unit, the described unit that vacuumizes comprises evacuator and condenser, described evacuator is connected with cabin of spraying paint by pipeline, and described condenser is connected with evacuator;
Described gas purification mechanism also comprises gs-oil separator and mist of oil settler, and described in some groups, condenser is all connected with gs-oil separator, and one end of described mist of oil settler is connected with gs-oil separator, and the other end of described mist of oil settler is connected with exhaust emission device.
As preferably, described ventilation mechanism comprises the second air exhauster, first ventilation air intake filter, 3rd air exhauster and the second ventilation air intake filter, one end of described second air exhauster is connected with the storage cabin of the first spray gun, the other end of described second air exhauster is connected with exhaust emission device, described one end of 3rd air exhauster is connected with the storage cabin of the second spray gun, the other end of described 3rd air exhauster is connected with exhaust emission device, described first ventilation air intake filter is arranged at the exhaust outlet place in the storage cabin of the first spray gun, described second ventilation air intake filter is arranged at the exhaust outlet place of the second ventilation air intake filter.
As preferably, described in cabin of spraying paint also be provided with some groups of useless paint filters, described in some groups, useless paint filter is symmetrical arranged.
As preferably, described exhaust emission device comprises VOC clarifier, and described VOC clarifier is connected with exhaust processor, mist of oil settler respectively.
The beneficial effects of the utility model: a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine, comprise apparatus for baking and spray-painting plant, described apparatus for baking comprises baking cabin, described spray-painting plant comprises cabin of spraying paint, described baking cabin is communicated with cabin of spraying paint, be provided with in described cabin of spraying paint and workpiece is sent into from cabin of spraying paint the pay-off toasted in cabin, also comprise waste gas cleaning system, described waste gas cleaning system comprises the first purifier, second purifier and exhaust emission device, described first purifier is connected with baking cabin, described second purifier is connected with cabin of spraying paint, described first purifier, second purifier is all connected with exhaust emission device, the separately design of the utility model spray equipment and apparatus for baking, shortened for 1/2 cycle, improve the quality of workpiece painted surface solidification, increase work efficiency, baking cabin is extracted out with the waste gas sprayed paint in cabin by waste gas cleaning system, and is converted into water and CO2 emission, and to carrying out ventilation process in cabin of spraying paint, energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model.
Fig. 2 is the perspective view at another visual angle of the utility model.
Fig. 3 is that the utility model sprays paint the cross-sectional view in cabin.
Reference numeral is:
1-baking, 2-cabin of spraying paint, cabin
The storage cabin of storage cabin 22-the second spray gun of the 21-the first spray gun
23-the first spraying area 24-cooled region
25-dry tack free region 26-the second spraying area
3-pay-off, 41-exhaust processor
42-the first air exhauster 51-evacuator
52-gs-oil separator, 53-mist of oil settler
54-the second air exhauster 55-the first ventilation air intake filter
56-the three air exhauster 57-the second ventilation air intake filter
6-useless paint filter, 7-exhaust emission device
71-VOC clarifier.
Detailed description of the invention
Below in conjunction with accompanying drawing 1 to accompanying drawing 3, and detailed description of the invention is described further the utility model.
As shown in Figure 1 to Figure 3, a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine, comprise apparatus for baking and spray-painting plant, described apparatus for baking comprises baking cabin 1, described spray-painting plant comprises cabin 2 of spraying paint, described baking cabin 1 is communicated with cabin 2 of spraying paint, be provided with in described cabin 2 of spraying paint workpiece is sent into the pay-off 3 toasted in cabin 1 from cabin 2 of spraying paint, also comprise waste gas cleaning system, described waste gas cleaning system comprises the first purifier, second purifier and exhaust emission device, described first purifier is connected with baking cabin 1, described second purifier is connected with cabin 2 of spraying paint, described first purifier, second purifier is all connected with exhaust emission device 7.
The present embodiment pay-off 3 is feeding trolley, and the workpiece sprayed is sent in baking cabin 1 and toasted by feeding trolley, and spray booth 2 and the separately design of baking cabin 1, shortened for 1/2 cycle, improve the quality of workpiece painted surface solidification, increase work efficiency; Baking cabin 1 is extracted out with the waste gas sprayed paint in cabin 2 by waste gas cleaning system, the waste gas extracted out enters in the VOC clarifier 71 of tapping equipment 7, baking cabin 1, the exhaust gas conversion that sprays paint in cabin 2 are water and CO2 emission by VOC clarifier 71, and process carrying out ventilation in cabin 2 of spraying paint, energy-conserving and environment-protective.
In addition, feeding trolley and cabin 2 of spraying paint separate independent design and realize a chassis job, and another chassis workpiece prepares, and form pipeline system production model, are also conducive to facilitating place work piece; Alternation can shorten cycle time, raise the efficiency.
Embodiment the most best, four working regions are provided with in described cabin 2 of spraying paint, be arranged as according to painting process: the first spraying area 23, cooled region 24, dry tack free region 25 and the second spraying area 26, the position in specific works region can rearrange according to actual conditions.
In the present embodiment, described first purifier comprises exhaust processor 41 and the first air exhauster 42, described first air exhauster 42 is connected with baking cabin 1 by pipeline, one end of described exhaust processor 41 is connected with the first air exhauster 42, the other end of described exhaust processor 41 is connected with exhaust emission device 7, waste gas in baking cabin 1 is extracted out by the first air exhauster 42, the waste gas be drawn out of filters through exhaust processor 41, finally enter in the VOC clarifier 71 of tapping equipment 7, change into water and CO2 emission.
In the present embodiment, described second purifier comprises gas purification mechanism and ventilation mechanism, described gas purification mechanism comprises some groups and vacuumizes unit, the described unit that vacuumizes comprises evacuator 51 and condenser, described evacuator 51 is connected with cabin 2 of spraying paint by pipeline, and described condenser is connected with evacuator 51, described gas purification mechanism also comprises gs-oil separator 52 and mist of oil settler 53, described in some groups, condenser is all connected with gs-oil separator 52, one end of described mist of oil settler 53 is connected with gs-oil separator 52, the other end of described mist of oil settler 53 is connected with exhaust emission device 7, the air (or waste gas) sprayed paint in cabin 2 vacuumizes extraction through vavuum pump 51, mist of oil condenser that during vavuum pump work, the lubricant mist of high-temperature gasification is arranged when vavuum pump is worked the lubricating oil of high-temperature gasification be cooled to liquid state, enter gs-oil separator 52 again and carry out Oil-gas Separation process, fraction is that the mist of oil be separated continues to enter into mist of oil settler 53 and is separated, the gas separated is entered in the VOC clarifier 71 of tapping equipment 7, change into water and CO2 emission.
In the present embodiment, described ventilation mechanism comprises the second air exhauster 54, first ventilation air intake filter 55, 3rd air exhauster 56 and the second ventilation air intake filter 57, described one end of second air exhauster 54 is connected with the storage cabin 21 of the first spray gun, the other end of described second air exhauster 54 is connected with exhaust emission device 7, described one end of 3rd air exhauster 56 is connected with the storage cabin 22 of the second spray gun, the other end of described 3rd air exhauster 56 is connected with exhaust emission device 7, described first ventilation air intake filter 55 is arranged at the exhaust outlet place in the storage cabin 21 of the first spray gun, described second ventilation air intake filter 55 is arranged at the exhaust outlet place of the second ventilation air intake filter 57, second air exhauster 54 and the 3rd air exhauster 56 are from outside suction air, air is through the first ventilation air intake filter 55, second ventilation air intake filter 57 filters to enter again and sprays paint in cabin 2, take a breath, eliminate being pungent in cabin 2 that spray paint, dazzling smell, the remnants paint affecting Workpiece painting quality is taken away simultaneously, the gas separated is entered in the VOC clarifier 71 of tapping equipment 7, change into water and CO2 emission.
In the present embodiment, described in cabin 2 of spraying paint also be provided with some groups of useless paint filters 6, described in some groups, useless paint filter 6 is symmetrical arranged, and remaining paint is all separated with waste gas filtering, is discharged into outdoor, only has waste gas subsequent treatment without remaining paint; Be no matter foregoingly vacuumize or take a breath and take out remaining paint, the extraction action that all needs carry out all must by useless paint filter 6, and the gas finally separated enters in the VOC clarifier 71 of tapping equipment 7, changes into water and CO2 emission.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.

Claims (8)

1. an energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine, it is characterized in that: comprise apparatus for baking and spray-painting plant, described apparatus for baking comprises baking cabin (1), described spray-painting plant comprises cabin of spraying paint (2), described baking cabin (1) is communicated with cabin of spraying paint (2), be provided with in described cabin of spraying paint (2) workpiece is sent into the pay-off (3) toasted in cabin (1) from cabin of spraying paint (2), also comprise waste gas cleaning system, described waste gas cleaning system comprises the first purifier, second purifier and exhaust emission device, described first purifier is connected with baking cabin (1), described second purifier is connected with cabin of spraying paint (2), described first purifier, second purifier is all connected with exhaust emission device (7).
2. a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine according to claim 1, it is characterized in that: described in spray paint in cabin (2) and be provided with four working regions, be arranged as according to painting process: the first spraying area (23), cooled region (24), dry tack free region (25) and the second spraying area (26).
3. a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine according to claim 2, it is characterized in that: described in the spray paint top in cabin (2) be provided with the storage cabin (21) of the first spray gun and the storage cabin (22) of the second spray gun, the storage cabin (21) of described first spray gun is communicated with the first spraying area (23), and the storage cabin (22) of described second spray gun is communicated with the second spraying area (26).
4. a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine according to claim 1, it is characterized in that: described first purifier comprises exhaust processor (41) and the first air exhauster (42), described first air exhauster (42) is connected with baking cabin (1) by pipeline, one end of described exhaust processor (41) is connected with the first air exhauster (42), and the other end of described exhaust processor (41) is connected with exhaust emission device (7).
5. a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine according to claim 3, it is characterized in that: described second purifier comprises gas purification mechanism and ventilation mechanism, described gas purification mechanism comprises some groups and vacuumizes unit, the described unit that vacuumizes comprises evacuator (51) and condenser, described evacuator (51) is connected with cabin of spraying paint (2) by pipeline, and described condenser is connected with evacuator (51);
Described gas purification mechanism also comprises gs-oil separator (52) and mist of oil settler (53), condenser described in some groups is all connected with gs-oil separator (52), one end of described mist of oil settler (53) is connected with gs-oil separator (52), and the other end of described mist of oil settler (53) is connected with exhaust emission device (7).
6. a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine according to claim 5, it is characterized in that: described ventilation mechanism comprises the second air exhauster (54), first ventilation air intake filter (55), 3rd air exhauster (56) and the second ventilation air intake filter (57), one end of described second air exhauster (54) is connected with the storage cabin (21) of the first spray gun, the other end of described second air exhauster (54) is connected with exhaust emission device (7), described one end of 3rd air exhauster (56) is connected with the storage cabin (22) of the second spray gun, the other end of described 3rd air exhauster (56) is connected with exhaust emission device (7), described first ventilation air intake filter (55) is arranged at the exhaust outlet place in the storage cabin (21) of the first spray gun, described second ventilation air intake filter (55) is arranged at the exhaust outlet place of the second ventilation air intake filter (57).
7. a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine according to claim 1, is characterized in that: described in cabin (2) of spraying paint also be provided with some groups of useless paints filter (6), described in some groups, useless paint filter (6) is symmetrical arranged.
8. a kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine according to claim 1, it is characterized in that: described exhaust emission device (7) comprises VOC clarifier (71), described VOC clarifier (71) is connected with exhaust processor (41), mist of oil settler (52) respectively.
CN201520027395.4U 2015-01-15 2015-01-15 A kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine Expired - Fee Related CN204448405U (en)

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CN201520027395.4U CN204448405U (en) 2015-01-15 2015-01-15 A kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine

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Application Number Priority Date Filing Date Title
CN201520027395.4U CN204448405U (en) 2015-01-15 2015-01-15 A kind of energy-conserving and environment-protective vacuum static electricity automatic paint-spraying machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105436006A (en) * 2015-11-24 2016-03-30 无锡普瑞腾传动机械有限公司 Waste gas exhausting structure of painting line
CN112044707A (en) * 2020-08-21 2020-12-08 中建八局第三建设有限公司 Container spraying process and spraying production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105436006A (en) * 2015-11-24 2016-03-30 无锡普瑞腾传动机械有限公司 Waste gas exhausting structure of painting line
CN112044707A (en) * 2020-08-21 2020-12-08 中建八局第三建设有限公司 Container spraying process and spraying production line

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160421

Address after: 511300, No. 18, Yanjiang West Road, long sand street, Zengcheng, Guangdong, Guangzhou

Patentee after: Yunhao Hardware Plastic Co., Ltd., Zengcheng City

Address before: 523290, Yinhe North Road, Southwest Village, Shijie Town, Dongguan City, Guangdong province 268

Patentee before: Dongguan Baijin Hardware Plastic Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150708

Termination date: 20170115