CN201470555U - Pumpless Hydrocyclone Spray Booth - Google Patents

Pumpless Hydrocyclone Spray Booth Download PDF

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CN201470555U
CN201470555U CN2009201456919U CN200920145691U CN201470555U CN 201470555 U CN201470555 U CN 201470555U CN 2009201456919 U CN2009201456919 U CN 2009201456919U CN 200920145691 U CN200920145691 U CN 200920145691U CN 201470555 U CN201470555 U CN 201470555U
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water
air
spray booth
pumpless
hydrocyclone
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刘海涛
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

一种无泵水旋喷漆室,包括一喷漆室,其特征在于所述喷漆室的底面设置地板格栅,地板格栅下面设置有水槽,该水槽通过气水搅拌通道与一排风口相通,所述水槽和地板格栅间还设置一溢水盘,溢水盘与下面的水槽相通。该无泵水旋喷漆室的结构简单,施工快捷;喷气室内的气流组织平稳,漆雾不分散;净化效率高,可采用风机引水净化,而不需要常规的水泵循环供水系统,所以不存在设备经常堵塞的难题,大大减少设备的维护工作量,提高了企业生产效率。

Figure 200920145691

A pumpless hydrocyclone paint spray booth, comprising a paint spray booth, characterized in that a floor grid is arranged on the bottom surface of the paint spray booth, and a water tank is arranged under the floor grid, and the water tank communicates with an air outlet through an air-water stirring channel, An overflow pan is also arranged between the water tank and the floor grill, and the overflow pan communicates with the water tank below. The structure of the pumpless hydrocyclone paint spray booth is simple, and the construction is quick; the air flow in the spray chamber is stable, and the paint mist is not scattered; the purification efficiency is high, and the fan can be used for water purification instead of the conventional water pump circulating water supply system, so there is no equipment The problem of frequent blockage greatly reduces the maintenance workload of the equipment and improves the production efficiency of the enterprise.

Figure 200920145691

Description

无泵水旋喷漆室 Pumpless Hydrocyclone Spray Booth

技术领域technical field

本实用新型属于喷漆设施技术,具体的涉及一种满足环保和安保要求的无泵水旋喷漆室The utility model belongs to the technique of painting facilities, in particular to a pumpless hydrocyclone painting booth meeting the requirements of environmental protection and security

背景技术Background technique

喷漆室是用于各种产品及设备进行喷漆作业的地方,因喷漆的工作区域会产生大量的含漆雾气体,需要对空气中的漆雾进行及时净化处理,以保证喷漆操作人员的安全操作环境和环保要求。The spray booth is a place where various products and equipment are used for painting operations. Since a large amount of paint mist gas will be generated in the painting work area, it is necessary to purify the paint mist in the air in time to ensure the safe operation of the painting operators. environment and environmental requirements.

老式的喷漆室采用内置传统水帘、油帘、水泉式漆雾净化设备的方式,工作区污染严重、漆雾处理能力差、安全性差、性能不稳定、不能满足环保要求等状况。由于水帘和水泉式漆雾消除设备无法完全将持续产生的漆雾进行及时有效的吸收,无法保证操作人员的洁净工作环境,而漆雾的扩散性和悬浮性,使得漆雾的去除无法立即完成。同时现有的传统水帘、水泉漆雾净化室用水量大、水的捕捉漆雾率低、水泵及水声噪音大,以及存在水的污染及水花飞溅等缺陷。The old-fashioned spray booth adopts the built-in traditional water curtain, oil curtain, and water spring paint mist purification equipment. The work area is seriously polluted, the paint mist treatment ability is poor, the safety is poor, the performance is unstable, and the environmental protection requirements cannot be met. Since the water curtain and water spring type paint mist elimination equipment cannot completely absorb the continuously generated paint mist in a timely and effective manner, and cannot guarantee a clean working environment for the operators, and the diffusibility and suspension of the paint mist make it impossible to remove the paint mist immediately. Finish. At the same time, the existing traditional water curtains and water spring paint mist purification rooms have large water consumption, low water capture paint mist rate, high noise from water pumps and water, and defects such as water pollution and water splashes.

实用新型内容Utility model content

本实用新型提供了一种结构设计合理,能够有效地将产生的漆雾进行垂直向下吸入并进行多层次水吸收处理的无泵水旋喷漆室,其不仅能够保证喷漆作业空间的无漆雾蔓延,将漆雾垂直向下导入消除,保持喷漆室内的洁净和无水整洁环境,还能够通过多层次的漆雾与水充分接触吸收,提高排放空气的洁净度,保持环保性能,实现有机废气达标排放的目的。The utility model provides a pump-less hydrocyclone paint spraying room with reasonable structural design, which can effectively suck the generated paint mist vertically downward and perform multi-level water absorption treatment, which can not only ensure the paint spraying work space without paint mist Spreading, directing the paint mist vertically downwards to eliminate it, keeping the clean and water-free environment in the spray painting room, and fully contacting and absorbing the multi-layered paint mist and water, improving the cleanliness of the discharged air, maintaining environmental protection performance, and realizing organic waste gas The purpose of meeting emission standards.

本实用新型所采用的技术方案如下:The technical scheme adopted in the utility model is as follows:

一种无泵水旋喷漆室,包括一喷漆室,其特征在于所述喷漆室的底面设置地板格栅,地板格栅下面设置有水槽,该水槽通过气水搅拌通道与一排风口相通,所述水槽和地板格栅间还设置一溢水盘,溢水盘与下面的水槽相通。A pumpless hydrocyclone paint spray booth, comprising a paint spray booth, characterized in that a floor grid is arranged on the bottom surface of the paint spray booth, and a water tank is arranged under the floor grid, and the water tank communicates with an air outlet through an air-water stirring channel, An overflow pan is also arranged between the water tank and the floor grill, and the overflow pan communicates with the water tank below.

具体的讲,所述喷漆室的顶部设置有进风口,所述进风口处设置有用于过滤进风控制的过滤装置。Specifically, the top of the spray booth is provided with an air inlet, and the air inlet is provided with a filter device for filtering the air inlet control.

所述溢水盘上分布设置有水旋式搅拌器,溢水盘中的水流由所述水旋式搅拌器进入所述水槽。Water swirl agitators are distributed on the overflow pan, and the water flow in the overflow pan enters the water tank from the water swirl agitator.

所述气水搅拌通道具有一入口,所述入口位于该气水搅拌通道的低端,该入口位于所述水槽的水面以上。The air-water stirring channel has an inlet, the inlet is located at the lower end of the air-water stirring channel, and the inlet is located above the water surface of the tank.

所述气水搅拌通道位于所述水槽的一侧部,该气水搅拌通道由水槽向上延伸设置。The air-water stirring channel is located at one side of the water tank, and the air-water stirring channel is extended upward from the water tank.

所述气水搅拌通道的上部连通设置一气水分离静压室,所述气水分离静压室与排风口相通。An air-water separation plenum is communicated with the upper part of the air-water stirring channel, and the air-water separation plenum communicates with the air outlet.

所述气水分离静压室与所述溢水盘连通设置。The air-water separation plenum is communicated with the overflow pan.

所述排风口连通设置一负压抽风机。The air outlet is connected with a negative pressure exhaust fan.

该无泵水旋喷漆室在其工作区域采用整体运行的上送风下排风的方式运行,室外的空气最好经过喷漆室顶部进风口进入,由上而下的流经喷漆件和操作工人周围。喷漆室内的含有漆雾的颗粒物废气会迅速引至底面的地板格栅以下的溢水盘处,分布设置的溢水盘形成一吸收水层,该溢水盘上可设置水旋式搅拌器,水旋式搅拌器在运转时可将溢水盘的溢流通过其产生的高速气流进行雾化,使由地板格栅进入的携带漆雾的气流进行混合,将大部分含漆颗粒物吸收,使该气流进行一级净化。该被一级净化后的气流掠经水槽的水面进入到气水搅拌通道内,由于该气流在进入气水搅拌通道因高速作用会产生引射作用而携带部分水体进入。该气流到达气水搅拌通道的上方时流速降低,被带起的水流因重力作用会有一部分水回落向该气水搅拌通道的入口处,这样就会与继续带起的水体产生冲撞而成沸腾状,达到与气流沸腾搅拌的目的,将进入该气水搅拌通道内的气流中的含漆颗粒物彻底清洗到水中。而其中的一部分水则随气流进入到气水搅拌通道上部的气水分离静压室内,分离后的水自动流回到溢水盘内,净化后的空气则被排风机排向室外。如此往复循环可有效去除空气中携带的所有含漆颗粒成分。The pumpless water cyclone spray booth adopts the overall operation of the upper air supply and lower exhaust air in its working area. The outdoor air is best to enter through the air inlet on the top of the spray booth, and flow through the painting parts and operators from top to bottom. around. The particulate exhaust gas containing paint mist in the spray painting room will be quickly led to the overflow pan below the floor grille on the bottom surface. The overflow pans arranged in a distribution form a water absorption layer. The overflow pan can be equipped with a water cyclone agitator. When the agitator is in operation, it can atomize the overflow of the overflow pan through the high-speed airflow generated by it, so that the airflow carrying paint mist entering from the floor grid can be mixed, and most of the paint particles can be absorbed, so that the airflow can be carried out for a certain period of time. level purification. The first-stage purified airflow passes through the water surface of the water tank and enters the air-water stirring channel, because the airflow enters the air-water stirring channel due to the high-speed effect and will carry part of the water body into it. When the air flow reaches the top of the air-water mixing channel, the flow velocity decreases, and part of the water brought up by the gravity will fall back to the entrance of the air-water mixing channel, so that it will collide with the water that continues to be brought up and boil. shape, to achieve the purpose of boiling and stirring with the airflow, and thoroughly wash the paint-containing particles in the airflow into the air-water stirring channel into the water. Part of the water enters the air-water separation static pressure chamber on the upper part of the air-water mixing channel with the air flow, and the separated water automatically flows back into the overflow pan, and the purified air is discharged to the outside by the exhaust fan. Such a reciprocating cycle can effectively remove all paint particles carried in the air.

本实用新型的有益效果在于,该无泵水旋喷漆室的结构简单,施工快捷;喷气室内的气流组织平稳,漆雾不分散;净化效率高,可采用风机引水净化,而不需要常规的水泵循环供水系统,所以不存在设备经常堵塞的难题,大大减少设备的维护工作量,提高了企业生产效率。The beneficial effect of the utility model is that the structure of the pumpless hydrocyclone paint spray booth is simple, and the construction is quick; the air flow in the spray chamber is stable, and the paint mist is not scattered; the purification efficiency is high, and the fan can be used for water purification instead of conventional water pumps Circulating water supply system, so there is no problem of frequent blockage of equipment, which greatly reduces the maintenance workload of equipment and improves the production efficiency of enterprises.

附图说明Description of drawings

图1是本实用新型具体实施方式的部分剖面结构示意图。Fig. 1 is a partial cross-sectional structure schematic diagram of a specific embodiment of the present invention.

具体实施方式Detailed ways

如图1所示,该无泵水旋喷漆室的喷漆室13作为喷漆空间,其顶部设置有进风口11,进风口11处设置有用于过滤进风控制的过滤棉12,在喷漆室的底面设置地板格栅14,使进风口11进入的空气可以垂直向下运动由地板格栅11处排出。地板格栅14下设置有水槽17,该水槽通过气水搅拌通道18与一排风口相通20,水槽17和地板格栅14间还设置一溢水盘16。溢水盘16上分布设置有水旋式搅拌器15,溢水盘16中的水流由水旋式搅拌器15进入水槽17,如此,该溢流可由水旋式搅拌器打成水雾。气水搅拌通道18位于水槽17的一侧部,该气水搅拌通道由水槽向上延伸设置。其下方具有一入口,该入口位于该气水搅拌通道的低端并位于水槽的水面以上。气水搅拌通道18的顶部连通设置一气水分离静压室19,气水分离静压室19的下方与溢水盘16连通设置,其上方与排风口相通。在气水分离静压室内分离的水会回流入溢水盘,形成溢水盘的溢流。该排风口20可连通设置一负压抽风机,由其产生进风口11的进风负压和整个气流净化循环动力。As shown in Figure 1, the spray booth 13 of this pumpless hydrocyclone spray booth is used as a paint spray space, and its top is provided with an air inlet 11, and the air inlet 11 is provided with a filter cotton 12 for filtering air intake control, and on the bottom surface of the paint spray booth The floor grid 14 is arranged so that the air entering the air inlet 11 can move vertically downward and be discharged from the floor grid 11 . A water tank 17 is arranged under the floor grid 14 , and the water tank communicates with a row of air outlets 20 through an air-water stirring channel 18 , and an overflow pan 16 is also arranged between the water tank 17 and the floor grid 14 . Water swirling agitators 15 are distributed on the overflow pan 16, and the water flow in the overflow pan 16 enters the water tank 17 through the hydro swirling agitators 15, so that the overflow can be made into mist by the hydro swirling agitators. The air-water stirring channel 18 is located on one side of the water tank 17, and the air-water stirring channel is extended upwards from the water tank. There is an inlet below it, and the inlet is located at the lower end of the air-water stirring channel and above the water surface of the tank. The top of the air-water stirring channel 18 is communicated with an air-water separation plenum 19 , the lower part of the air-water separation plenum 19 is communicated with the overflow pan 16 , and the upper part is communicated with the air outlet. The water separated in the air-water separation static pressure chamber will flow back into the overflow pan to form the overflow of the overflow pan. The air exhaust port 20 can be connected with a negative pressure exhaust fan, which generates the air intake negative pressure of the air inlet 11 and the power of the entire airflow purification cycle.

Claims (8)

1.一种无泵水旋喷漆室,包括一喷漆室,其特征在于所述喷漆室的底面设置地板格栅,地板格栅下面设置有水槽,该水槽通过气水搅拌通道与一排风口相通,所述水槽和地板格栅间还设置一溢水盘,溢水盘与下面的水槽相通。1. A pumpless hydrocyclone spray booth, comprising a spray booth, characterized in that the bottom surface of the spray booth is provided with a floor grid, and a water tank is arranged below the floor grid, and the water tank passes through an air-water stirring channel and an air outlet In communication, an overflow tray is also arranged between the sink and the floor grill, and the overflow tray communicates with the sink below. 2.根据权利要求1所述的无泵水旋喷漆室,其特征在于所述喷漆室的顶部设置有进风口,所述进风口处设置有用于过滤进风控制的过滤装置。2. The pumpless hydrocyclone paint spray booth according to claim 1, characterized in that an air inlet is arranged on the top of the paint spray booth, and a filter device for filtering air intake control is arranged at the air inlet. 3.根据权利要求1所述的无泵水旋喷漆室,其特征在于所述溢水盘上分布设置有水旋式搅拌器,溢水盘中的水流由所述水旋式搅拌器进入所述水槽。3. The pumpless water cyclone paint spray booth according to claim 1, characterized in that a water cyclone agitator is distributed on the overflow pan, and the water flow in the overflow pan enters the water tank from the water cyclone agitator . 4.根据权利要求1所述的无泵水旋喷漆室,其特征在于所述气水搅拌通道具有一入口,所述入口位于该气水搅拌通道的低端,该入口位于所述水槽的水面以上。4. The pumpless hydrocyclone paint spray booth according to claim 1, characterized in that the air-water agitation channel has an inlet, the inlet is located at the lower end of the air-water agitation channel, and the inlet is located on the water surface of the water tank above. 5.根据权利要求1所述的无泵水旋喷漆室,其特征在于所述气水搅拌通道位于所述水槽的一侧部,该气水搅拌通道由水槽向上延伸设置。5. The pumpless hydrocyclone spray booth according to claim 1, characterized in that the air-water agitation channel is located at one side of the water tank, and the air-water agitation channel extends upward from the water tank. 6.根据权利要求1所述的无泵水旋喷漆室,其特征在于所述气水搅拌通道的上部连通设置一气水分离静压室,所述气水分离静压室与排风口相通。6. The pumpless hydrocyclone paint spray booth according to claim 1, characterized in that an air-water separation plenum is connected to the upper part of the air-water stirring channel, and the air-water separation plenum communicates with the air outlet. 7.根据权利要求6所述的无泵水旋喷漆室,其特征在于所述气水分离静压室与所述溢水盘连通设置。7. The pumpless hydrocyclone paint spray booth according to claim 6, characterized in that the air-water separation static pressure chamber communicates with the overflow pan. 8.根据权利要求1所述的无泵水旋喷漆室,其特征在于所述排风口连通设置一负压抽风机。8. The pumpless hydrocyclone paint spray booth according to claim 1, characterized in that said air outlet is connected with a negative pressure exhaust fan.
CN2009201456919U 2009-03-20 2009-03-20 Pumpless Hydrocyclone Spray Booth Expired - Lifetime CN201470555U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102632010A (en) * 2012-05-09 2012-08-15 刘海涛 Pump-free water-rotating paint spraying room
CN102861692A (en) * 2012-09-29 2013-01-09 江苏剑桥涂装工程有限公司 Ground water curtain type spraying and drying integrated room
CN103386384A (en) * 2013-08-06 2013-11-13 涂国坚 Spraying system used for photo-curing coating
CN106493026A (en) * 2016-12-26 2017-03-15 郑州游爱网络技术有限公司 A kind of auto-parts panel beating paint spray booth
CN110773360A (en) * 2018-07-31 2020-02-11 上海碧瑞环保科技有限公司 Environmentally friendly spray booth

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102632010A (en) * 2012-05-09 2012-08-15 刘海涛 Pump-free water-rotating paint spraying room
CN102861692A (en) * 2012-09-29 2013-01-09 江苏剑桥涂装工程有限公司 Ground water curtain type spraying and drying integrated room
CN103386384A (en) * 2013-08-06 2013-11-13 涂国坚 Spraying system used for photo-curing coating
CN106493026A (en) * 2016-12-26 2017-03-15 郑州游爱网络技术有限公司 A kind of auto-parts panel beating paint spray booth
CN110773360A (en) * 2018-07-31 2020-02-11 上海碧瑞环保科技有限公司 Environmentally friendly spray booth

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