CN204447941U - A kind of vehicular stalk particle forming machine - Google Patents
A kind of vehicular stalk particle forming machine Download PDFInfo
- Publication number
- CN204447941U CN204447941U CN201520054540.8U CN201520054540U CN204447941U CN 204447941 U CN204447941 U CN 204447941U CN 201520054540 U CN201520054540 U CN 201520054540U CN 204447941 U CN204447941 U CN 204447941U
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- China
- Prior art keywords
- forming machine
- vehicular
- milling roller
- support
- distribution device
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- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The utility model discloses a kind of vehicular stalk particle forming machine, comprises body, feed reservoir and support, and the left end of support connects draw-gear, and the two ends of support have supporting leg, and central bottom is provided with wheel, is provided with body above support; Described feed reservoir is connected with the import of delivery pump, and conveying delivery side of pump is connected with the static joint of distribution device by carrier pipe, and distribution device is fixed on shaping body by Connection Block, and distribution device both sides are provided with cloth tube, and the cloth mouth of pipe is in milling roller dead ahead; The utility model beneficial effect is: roll and be combined with punching press, stable performance, and efficiency is higher, and energy consumption is less, particle evenly, be applicable to the small size formula forming machine in units of family.
Description
Technical field
The utility model relates to a kind of living beings cold forming techniques field, particularly relates to a kind of vehicular stalk particle forming machine.
Background technology
Living beings are widely distributed on earth, inexhaustible.China's agricultural crop straw annual production about 7.2 hundred million tons, this is a huge energy reserves, but its effective rate of utilization is less than 30%, living beings are as the energy, there is energy density little, come in every shape, transport inconvenience, use procedure can not facilitate, cleanly realize power conversion, to store and use takes up room and the shortcoming such as to have greatly, become " bottleneck " that the scale of restriction living beings utilizes, biomass moulding technology is the effective ways solving this " bottleneck ", biomass moulding is exactly become to have certain density by loose biomass processing, the goods of shape, goods are used as fuel, the controllability of its burning and the convenience of use, fuel oil can be reached, the level of combustion gas, be used for warming oneself as coal, cooking, direct combustion power generation etc., there is the heat of medium moulded coal.
The research and development of biomass solid shaping technology and equipment mainly contains both at home and abroad at present: the bar-shaped forming technique that the screw extrusion mode that Japan develops is produced; The piston-type extrusion strip forming technique of European Countries exploitation; The interior pressure roller graininess forming technique of American R & D, spiral squeezing type and crank piston punch forming thing density slightly low, easily loose, and can not continuous seepage, it is large all to there is energy consumption in above-mentioned two kinds of equipment, and main part is easy to wear, and the life-span is lower, average life span 60 ~ 80 hours, considerably increases the cost of biomass solid shaping.
China's many employings ring mould roller rolls and flat-die rolling production method.These two kinds of method continuitys are extruded, and the rate that comes into force is higher, and its shortcoming is as follows: (1) strictly must control raw-material moisture content 6 ~ 14%, exceedes this scope, is difficult to shaping; (2) a large amount of electric energy of extruded middle consumption, component wear is large, and the critical component life-span is extremely short; (3) because stalk mobility is poor, nibs is easily caused to block; (4) material loading is by artificial, and cloth is uncontrolled, causes the in uneven thickness of raw material, has a strong impact on milling roller robust motion, causes device damage, so the cost of goods manufactured of conventional particles forming machine is higher, productivity ratio is low.
Wide for China region, hills is many, take family as the feature of production unit, need to be produced by the workshop formula biomass moulding of fixing factory building to be promoted to flow-type, the shaping production model of vehicular field cold compression, on the basis that flat-die roller rolls, small design vehicular forming machine.
Utility model content
The utility model is for the deficiencies in the prior art, and provide one to roll and be combined with punching press, stable performance, efficiency is higher, and energy consumption is less, particle evenly, be applicable to the small size formula forming machine in units of family, propose a kind of vehicular stalk particle forming machine.
In order to achieve the above object, the utility model adopts following technical scheme:
A kind of vehicular stalk particle forming machine, comprises body, feed reservoir and support, and the left end of support connects draw-gear, and the two ends of support have supporting leg, and central bottom is provided with wheel, is provided with body above support; Described feed reservoir is connected with the import of delivery pump, and conveying delivery side of pump is connected with the static joint of distribution device by carrier pipe, and distribution device is fixed on shaping body by Connection Block, and distribution device both sides are provided with cloth tube, and the cloth mouth of pipe is in milling roller dead ahead; Have trunnion axis and vertical principal axis at Connection Block, trunnion axis is that cross is arranged, and the opposite ends of cross is respectively equipped with milling roller and punch roll; Under the disc that milling roller and punch roll are formed, correspondence is provided with flat-die, and flat-die is provided with hopper; Described vertical principal axis low side is provided with transmission system; Body is provided with drawing mechanism.
Further, in order to adapt to various power set, described draw-gear can be tractor be motive power or electric motor car is motive power.
Further, in order to the wheel of forming machine avoid weight under work, described supporting leg is scalable.
Further, described milling roller is installed on trunnion axis by bearing.
Further, ensure that crushed bonding stalk in blocks is extruded bottom flat-die by taper hole under the impact of punch roll, described flat-die is provided with conical through-hole.
Further, described milling roller, punch roll and cloth mouth respectively have two, and three is spaced layout in same level.
Compared with prior art, the utility model tool has the following advantages: volume is little, in the traction current downflow operation of tractor, can complete production operation in field, saves the collection transport of stalk; Milling roller shape is round platform, is that the motion that rolls of Internal and external cycle is followed evenly, prevents stalk from disperseing to surrounding; Increase punch roll, its unique texture both ensure that the mobility of stalk, efficiently solved due to stalk poor mobile performance slabbing on flat-die, and the problem of blocking taper hole, improves stalk forming speed simultaneously; The coated polyurethane elastomer of punching press roller circumference, alleviates the protruding stamping press produced when colliding with taper hole, decrease to flat-die wearing and tearing; Adopt pneumatic material delivery pump, the feed bin volume at reduction equipment top, delivery pump has been placed on the ground the conveying of ground material, decreases whole height and the energy consumption of equipment, control mass transport speed, outlet pressure and conveying capacity by driven valve, realize batch (-type) feeding; Devise special distribution device, stalk particle Direct Uniform is arranged on flat-die raceway by this device, ensures that stalk is fully rolled, reduces the fluctuation of grinding pressure, prevents milling roller from producing and skids and vibration; Grain forming is abundant, and high life, simple to operate, energy consumption is low, production process environmental protection.
Its basic mechanical design feature index is:
(1) output: 500-600 kilogram (granular fuel)/hour;
(2) complete equipment power consumption: 40 ~ 80 kilowatt hours/ton;
(3) grain products density: 1.1 ~ 1.4g/cm
3;
(4) the former life-span: main parts size is greater than 10000 hours.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is milling roller, punch roll and cloth tube location diagram.
Detailed description of the invention
Below in conjunction with accompanying drawing, further concrete implementation is done to the utility model:
As illustrated in fig. 1 and 2, a kind of vehicular stalk particle forming machine, comprises body, feed reservoir 1 and support 13, and the left end of support 13 connects draw-gear 15, and the two ends of support 13 have supporting leg 14, and central bottom is provided with wheel 13, is provided with body above support 13; Described feed reservoir 1 is connected with the import of delivery pump 2, the outlet of delivery pump 2 is connected with the static joint of distribution device 5 by carrier pipe 3, distribution device 5 is fixed on shaping body by Connection Block, and distribution device 5 both sides are provided with cloth tube, and the cloth mouth of pipe is in milling roller dead ahead; Have trunnion axis 7 and vertical principal axis at Connection Block, trunnion axis 7 is arranged in cross, and the opposite ends of cross is respectively equipped with milling roller 6 and punch roll 4; Under the disc that milling roller 6 and punch roll 4 are formed, correspondence is provided with flat-die 9, and flat-die 9 is provided with hopper 8; Described vertical principal axis low side is provided with transmission system 11; Body is provided with drawing mechanism 10; Described draw-gear 15 can be tractor be motive power or electric motor car is motive power; Described supporting leg 14 is scalable; Described milling roller 6 is installed on trunnion axis by bearing, and described flat-die 9 is provided with conical through-hole; Described milling roller 6, punch roll 4 and the cloth mouth of pipe respectively have two, and three is spaced layout in same level.
Vehicular stalk forming machine is can be that tractor is for motive power, also can take motor as motive power, power passes through V belt translation, bevel-gear sett and vertical principal axis, trunnion axis is delivered to milling roller 6 and punch roll 4, milling roller monnolithic case is round platform dress, inside is hollow, be installed on trunnion axis by bearing, trunnion axis rotates in horizontal plane, milling roller is driven to horizontally rotate, under the effect of outside frictional force, milling roller does rotation movement simultaneously, by revolution and spinning motion realization the rolling stalk of milling roller, under the effect of frictional force, stalk temperature rises and realizes the softening of lignin, under the effect of the pressure stalk particle crushed be bonded on chip, flat-die 9 is as supporter, jointly complete with milling roller and roll motion, flat-die is with conical through-hole simultaneously, crushed bonding stalk in blocks is extruded bottom flat-die by taper hole under the impact of punch roll.Punch roll entirety is cylindric, the coated polyurethane elastomer of circumference, and polyurethane elastomer surface is with protruding by necessarily regularly arranged truncated cone-shaped, and the size of these projections is identical with the conical through-hole on flat-die.Under the drive of feathering axis, namely do revolution have spinning motion, rotation process ensures the taper hole on protruding insert continually flat-die through form factor designing and calculating, the punching press effect to the stalk rolling bonding is realized by projection insertion taper hole, accelerate stalk to be extruded further by the forming hole on flat-die, destroy the stalk that causes of milling roller to the covering of taper hole simultaneously, increase the mobility of stalk, prevent taper hole blocked.Adopt pneumatic material delivery pump 2 to carry out material loading, the stalk particle being realized dispersion by distribution device 5 is laid on flat-die raceway uniformly.Distribution device is alternately arranged between milling roller 6 and punch roll 4, the cloth mouth of pipe is arranged in milling roller 6 dead ahead, and distribution device 5 is fixed on forming machine by Connection Block, is connected with carrier pipe 3 through static joint, and ensure that cloth tube revolves round the sun with milling roller 6, and carrier pipe maintains static; Milling roller, punch roll and the cloth mouth of pipe respectively have two, and three is spaced layout in the horizontal plane.
Embodiment: under tractor-drawn, by equipment transportation to work-yard; Telescopic lifting supporting leg 14 is steadily fixing equipment, is as the criterion with flat-die 9 level; Connect feeding device, check distribution device 5; Transmission system 11 is connected with tractor dynamic power output, starts tractor; Start material-handling pump 2, start operation.The molded technique of stalk grinding is as follows: the crushed stalk of drying is the granule of about size 2cm, regulates moisture, stored in raw material hopper; Material evenly tiles on flat-die 9 raceway by material loading and distribution device 5; Milling roller 6 is rolled raw material for the first time by revolution and rotation, completes stalk and tentatively to bond shaping; Punch roll 4 to coordinate that to carry out two times punch to raw material shaping subsequently with taper hole by revolution and rotation; Repeat above rotary motion, stalk forming body flows out from shaping taper hole; Continuous print stalk forming body cuts off by shut-off mechanism, and compression forming particle continuously falls into finished product bin by drawing mechanism 10.
The above; be only detailed description of the invention of the present utility model; but protection domain of the present utility model is not limited thereto; any those of ordinary skill in the art are in the technical scope disclosed by the utility model; the change that can expect easily or replacement, all should be encompassed within protection domain of the present utility model.Therefore, the protection domain that protection domain of the present utility model should limit with claims is as the criterion.
Claims (6)
1. a vehicular stalk particle forming machine, comprise body, feed reservoir (1) and support (13), it is characterized in that: the left end of support (13) connects draw-gear (15), the two ends of support (13) have supporting leg (14), central bottom is provided with wheel (13), is provided with body above support (13); Described feed reservoir (1) is connected with the import of delivery pump (2), the outlet of delivery pump (2) is connected by the static joint of carrier pipe (3) with distribution device (5), distribution device (5) is fixed on shaping body by Connection Block, distribution device (5) both sides are provided with cloth tube, and the cloth mouth of pipe is in milling roller dead ahead; Have trunnion axis (7) and vertical principal axis at Connection Block, trunnion axis (7) is arranged in cross, and the opposite ends of cross is respectively equipped with milling roller (6) and punch roll (4); Under the disc that milling roller (6) and punch roll (4) are formed, correspondence is provided with flat-die (9), and flat-die (9) is provided with hopper (8); Described vertical principal axis low side is provided with transmission system (11); Body is provided with drawing mechanism (10).
2. a kind of vehicular stalk particle forming machine according to claim 1, is characterized in that: described draw-gear (15) can be tractor be motive power or electric motor car is motive power.
3. a kind of vehicular stalk particle forming machine according to claim 1, is characterized in that: described supporting leg (14) is scalable.
4. a kind of vehicular stalk particle forming machine according to claim 1, is characterized in that: described milling roller (6) is installed on trunnion axis by bearing.
5. a kind of vehicular stalk particle forming machine according to claim 1, is characterized in that: described flat-die (9) is provided with conical through-hole.
6. a kind of vehicular stalk particle forming machine according to claim 1, is characterized in that: described milling roller (6), punch roll (4) and the cloth mouth of pipe respectively have two, and three is spaced layout in same level.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520054540.8U CN204447941U (en) | 2015-01-20 | 2015-01-20 | A kind of vehicular stalk particle forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520054540.8U CN204447941U (en) | 2015-01-20 | 2015-01-20 | A kind of vehicular stalk particle forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204447941U true CN204447941U (en) | 2015-07-08 |
Family
ID=53654890
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520054540.8U Expired - Fee Related CN204447941U (en) | 2015-01-20 | 2015-01-20 | A kind of vehicular stalk particle forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204447941U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105854703A (en) * | 2016-06-18 | 2016-08-17 | 无锡市翱宇特新科技发展有限公司 | Chemical raw material stirring device |
| CN110918224A (en) * | 2019-12-06 | 2020-03-27 | 蒙城县盛焰秸秆有限公司 | Reducing mechanism is used in biomass particle production with smash fine powder and collect mechanism |
| CN113797846A (en) * | 2021-09-24 | 2021-12-17 | 朱德文 | Reciprocating rolling type particle forming machine and forming method thereof |
-
2015
- 2015-01-20 CN CN201520054540.8U patent/CN204447941U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105854703A (en) * | 2016-06-18 | 2016-08-17 | 无锡市翱宇特新科技发展有限公司 | Chemical raw material stirring device |
| CN110918224A (en) * | 2019-12-06 | 2020-03-27 | 蒙城县盛焰秸秆有限公司 | Reducing mechanism is used in biomass particle production with smash fine powder and collect mechanism |
| CN110918224B (en) * | 2019-12-06 | 2021-08-03 | 蒙城县盛焰秸秆有限公司 | Reducing mechanism is used in biomass particle production with smash fine powder and collect mechanism |
| CN113797846A (en) * | 2021-09-24 | 2021-12-17 | 朱德文 | Reciprocating rolling type particle forming machine and forming method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150708 Termination date: 20180120 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |