CN204444207U - A kind of bulking machine - Google Patents
A kind of bulking machine Download PDFInfo
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- CN204444207U CN204444207U CN201520051015.0U CN201520051015U CN204444207U CN 204444207 U CN204444207 U CN 204444207U CN 201520051015 U CN201520051015 U CN 201520051015U CN 204444207 U CN204444207 U CN 204444207U
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Abstract
The utility model relates to a kind of bulking machine, it comprises frame and the expanded heating system that is arranged in described frame and feed system, described expanded heating system comprises base plate, base plate is provided with large column, the top braces of large column has crossbeam, crossbeam is fixed with cope match-plate pattern, lower mold assemblies is provided with between four large columns, described lower mold assemblies has the first hydraulic cylinder, described lower mold assemblies comprises framed, lower portable plate and lower bolster, described lower portable plate with framed between be fixedly connected with by post, described framed on be evenly equipped with nib, described lower portable plate is provided with the second hydraulic cylinder, described feed system comprises hopper, feeding material component, first cam, second cam and driving shaft, described feeding material component comprises push pedal and lower push pedal.The utility model structure is simple, and volume is little, and noise is little, and the high and safety simple to operate of automaticity, can realize the high efficiency processing of dilated food.
Description
Technical field
The utility model relates to a kind of dilated food processing unit (plant), is specifically related to a kind of bulking machine, belongs to food processing technology field.
Background technology
Dilated food is the leisure food that people like, as rice cake, the machine of processing dilated food mostly is spiral squeezing type and upper, lower lock block squash type, and on, lower lock block extrusion type puffing machine small design, structure is simple, footprint area is little, processing also facilitates, be more suitable for user and process dilated food, but what adopt at present is upper, the expanded heating system of lower lock block extruding puffing machine adopts fixed mould shape and size, a course of action can only process a dilated food, next one processing just can be carried out after machining discharging, and the shape of dilated food is fixed dimension, can not change along with the requirement profile and quantity needing dilated food, cause long processing time, working (machining) efficiency is very low.What existing expanding processing device adopted when dilated food discharging in addition is eject discharging, ejection noise is large, ejection direction is indefinite, need to arrange backplate at dilated food discharging opening, cause and take up space greatly, and need hand fit's rewinding, waste of manpower, increase the labour intensity of workman, sometimes excessive owing to ejecting dynamics, can not rewinding in time, often cause the waste of food, dilated food ejects great efforts and also there will be security incident, and therefore bulking machine can not meet the modern production requirement more and more higher to equipment for making puffing food at present., existing expanded machine awaits improving and improving.
Utility model content
The deficiency that the utility model exists for above-mentioned prior art, provide a kind of structure simple, the working (machining) efficiency of dilated food is high, and time saving and energy saving bulking machine.
The technical scheme that the utility model solves the problems of the technologies described above is as follows: a kind of bulking machine, the expanded heating system comprising frame and be arranged in described frame and feed system, it is characterized in that, described expanded heating system comprises the base plate be located in described frame, described base plate is provided with four large columns, the top braces of described large column has crossbeam, described crossbeam is fixed with cope match-plate pattern, lower mold assemblies is provided with between four described large columns, the bottom of described lower mold assemblies is provided with the first hydraulic cylinder, described first hydraulic cylinder is arranged on the bottom of frame, described lower mold assemblies comprises framed, lower portable plate and lower bolster, the piston of described first hydraulic cylinder is connected with lower portable plate through frame and base plate, described lower portable plate with framed between be fixedly connected with by post, described framed on be evenly equipped with nib, described lower portable plate is provided with the second hydraulic cylinder, described lower bolster is fixedly connected with the piston of the second hydraulic cylinder, in described template, heating tube is installed, on described, lower bolster is respectively equipped with upper mold core and lower mold core, on described, lower mold core and nib suitable, described lower portable plate and framed and described large column are that guiding can go up, lower slider, described feed system is used for the nib of expanded heating system supply feeding.
The utility model adopts existing feed mechanism or manually feeds in raw material to be put in nib by raw material, lower mold core due to lower bolster remains and stretches in framed nib, raw material in nib can not drop, motionless by the patrix of large upright supports, first hydraulic cylinder effect drives lower mold assemblies to move on the whole, upper mold core is made to extend in nib, raw material in nib is by upper, expanded under the effect of lower mold core pressurized, heated, after machining, the first hydraulic cylinder drives lower mold assemblies to move down, upper mold core is left framed, then lower mold core moves up under the second hydraulic cylinder effect, the dilated food that promotion lower mold core has machined moves, until the upper plane of upper mold core is concordant with framed upper plane, can adopt such as the push pedal of existing discharging mechanism that dilated food is released discharging.
The beneficial effects of the utility model are: the utility model expanded heating process working (machining) efficiency is high, and framedly can to change according to the requirement shape of required dilated food or size, and framed on number of orifices also can adjust according to heating while puffing food requirement, corresponding core rod up and down also does corresponding adjustment.The utility model structure is simple, and volume is little, and noise is little, and the high and safety simple to operate of automaticity, is realized the high efficiency process of dilated food by upper die and lower die assembly, the first hydraulic cylinder, cooperatively interacting of the second hydraulic cylinder in expanded heating system.
On the basis of technique scheme, the utility model can also do following improvement.
Further, described feed system comprises hopper, feeding material component, first cam, second cam and driving shaft, described feeding material component by bearings in described frame, described feeding material component comprises push pedal and lower push pedal, described upper push pedal is arranged on the below of described hopper, described upper push pedal is provided with the blanking hole corresponding with hopper outlet, the relative position of described blanking hole is corresponding with between nib, described first cam, second cam is arranged on described driving shaft, described driving shaft is provided with sprocket wheel, described sprocket wheel is connected by chain driving motor, the two ends of described driving shaft are arranged on lower supporting plate, described lower supporting plate is arranged in described frame, support bar is provided with between two described lower supporting plates, described support bar is hinged with the first swing arm and the second swing arm, described first, second swing arm is respectively equipped with the first projection and the second projection, on described, in lower push pedal, correspondence is provided with the first vertical rod, second vertical rod, described first vertical rod by first connecting rod and the first swing arm hinged, described second vertical rod by second connecting rod and the second swing arm hinged, described first cam matches with the first projection, described second cam matches with the second projection, spring is provided with between described gripper shoe and swing arm, described lower push pedal is provided with the slideway slided for the first vertical rod.
The beneficial effect of above-mentioned further scheme is adopted to be, the below of hopper is provided with push pedal, can drop in the blanking hole of push pedal by automatic blanking, upper push pedal and lower push pedal fit tightly, material in blanking hole can leave in blanking hole, the two is under drive motors drives, projection on cam and swing arm interacts thus drives, lower push pedal moves forward, when upper push pedal moves forward, the impact of hopper lower edge can stop other material dropped on outside push pedal blanking hole, while reach, the dilated food ejected by lower mold core is released discharging and complete self-emptying process, lower bolster moves down under the effect of the second hydraulic cylinder afterwards, after treating that the blanking hole of push pedal is corresponding with nib, lower push pedal is at drive motors, first draw back under the effect of the second cam and spring, the material of blanking hole is fallen in nib, then push pedal is gone up at drive motors, retreat under the effect of the first cam and spring, feeding process completes, the design of the utility model feed system not only realizes automatic blanking, the process of self-feeding, and in time the dilated food machined can be released discharging while feeding, realize self-emptying, and the dilated food after machining is released discharging, required structure is simple, and release dilated food can the position of controller discharging, facilitate rewinding.
Further, the top of described lower supporting plate is fixedly connected with upper backup pad, and described bearing is arranged on the inner side of described upper backup pad.
The beneficial effect of above-mentioned further scheme is adopted to be that driving shaft, between the lower supporting plate of both sides, lower supporting plate is fixedly connected with upper backup pad, upper backup pad is by the upper and lower push pedal of bearings, and coordinating the front and back action of upper and lower push pedal, compact conformation is reasonable, convenient installation or maintenance.
Further, in described upper and lower template, correspondence is provided with thermal insulation board respectively.
Adopt the beneficial effect of above-mentioned further scheme to be that the thermal insulation board of cope match-plate pattern is arranged between cope match-plate pattern and crossbeam, the thermal insulation board of lower bolster is arranged between the piston of lower bolster and the second hydraulic cylinder, is convenient to heat insulation.
Further, described framed front end is fixedly connected with reclaiming plate.
The beneficial effect of above-mentioned further scheme is adopted to be facilitate discharging and rewinding.
Further, also comprise hydraulic system, described hydraulic system comprises hydraulic pump and fuel tank, and described hydraulic pump is used for the first hydraulic cylinder and the second hydraulic cylinder supplying power by fluid pressure line, and described fluid pressure line is also provided with magnetic valve.
The beneficial effect of above-mentioned further scheme is adopted to be adopt hydraulic system more stable.
Further, also comprise control system, described control system comprises temperature controller and Programmable Logic Controller, and described temperature controller is for controlling the temperature of upper mold core and lower mold core, and described Programmable Logic Controller is for controlling the sequential action of expanded heating system and feed system.
The beneficial effect of above-mentioned further scheme is adopted to be control according to the requirement of different material or adjust the temperature of processing dilated food, controlling the coordination of feed system and expanded heating system.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the K direction view of the utility model feeding material component;
Fig. 3 is the structural representation of push pedal on the utility model;
Fig. 4 is the structural representation of push pedal under the utility model;
Fig. 5 is the utility model feeding material component feeding state diagram;
Fig. 6 is the expanded heating system working state figure of the utility model.
In figure, 1, frame; 2, base plate; 3, large column; 4, crossbeam; 5, cope match-plate pattern; 6, framed; 7, lower portable plate; 8, lower bolster; 9, the first hydraulic cylinder; 10, post; 11, nib; 12, the second hydraulic cylinder; 13, heating tube; 14, upper mold core; 15, lower mold core; 16, thermal insulation board; 17, reclaiming plate; 18, hopper; 19, upper backup pad; 20, upper push pedal; 21, lower push pedal; 22, slideway; 23, the first vertical rod; 24, the second vertical rod; 25, first connecting rod; 26, second connecting rod; 27, spring; 28, drive motors; 29, bearing; 30, blanking hole; 31, the first cam; 32, the second cam; 33, the first swing arm; 34, the second swing arm; 35, the first projection; 36, the second projection; 37, driving shaft; 38, lower supporting plate; 39, support bar; 40, sprocket wheel.
Detailed description of the invention
Be described principle of the present utility model and feature below in conjunction with accompanying drawing, example, only for explaining the utility model, is not intended to limit scope of the present utility model.
As as shown in Fig. 1 ~ Fig. 6, a kind of bulking machine, the expanded heating system comprising frame 1 and be arranged in described frame 1 and feed system, described expanded heating system comprises the base plate 2 be located in described frame, described base plate 2 is provided with four large columns 3, the top braces of described column has crossbeam 4, described crossbeam 4 is fixed with cope match-plate pattern 5, lower mold assemblies is provided with between four described large columns, the bottom of described lower mold assemblies is provided with the first hydraulic cylinder 9, described first hydraulic cylinder 9 is arranged in frame 1, described lower mold assemblies comprises framed 6, lower portable plate 7 and lower bolster 8, the piston of described first hydraulic cylinder 9 is connected with described lower portable plate 7 through frame 1 and base plate 2, described lower portable plate 7 is fixedly connected with by post 10 with between framed 6, nib 11 is evenly equipped with on described framed 6, described lower portable plate is provided with the second hydraulic cylinder 12, described lower bolster 8 is fixedly connected with the piston of the second hydraulic cylinder 12, on described, heating tube 13 is separately installed with in lower bolster, on described, lower bolster is respectively equipped with upper mold core 14 and lower mold core 15, on described, lower mold core and nib 11 suitable, described lower portable plate 7 and framed 6 with described large column 3 for guiding can go up, lower slider, described feed system is used for the nib of expanded heating system supply feeding.
Described feed system comprises hopper 18, feeding material component, first cam 31, second cam 32 and driving shaft 37, described feeding material component is supported in described frame 1 by bearing 29, described feeding material component comprises push pedal 20 and lower push pedal 21, described upper push pedal 20 is arranged on the below of described hopper 18, described upper push pedal 20 is provided with the blanking hole 30 corresponding with hopper outlet, the relative position of described blanking hole 30 is corresponding with between nib, described first cam 31, second cam 32 is arranged on described driving shaft 37, described driving shaft 37 is provided with sprocket wheel 40, described sprocket wheel is connected with drive motors 28 by chain, the two ends of described driving shaft 37 are arranged on lower supporting plate 38, described lower supporting plate 38 is arranged in described frame 1, support bar 39 is provided with between two described lower supporting plates 38, described support bar 39 is hinged with the first swing arm 33 and the second swing arm 34, described first, second swing arm is respectively equipped with the first projection 35 and the second projection 36, on described, in lower push pedal, correspondence is provided with the first vertical rod 23, second vertical rod 24, described first vertical rod 23 by first connecting rod 25 and the first swing arm 33 hinged, described second vertical rod 24 by second connecting rod 26 and the second swing arm 34 hinged, described first cam 31 matches with the first projection 35, described second cam 32 matches with the second projection 36, spring 27 is provided with between described gripper shoe and swing arm, described lower push pedal 21 is provided with the slideway 22 slided for the first vertical rod.Described drive motors is intermitten under the effect of control system, realizes the process of automatic blanking, self-feeding, and in time the dilated food machined can be released discharging while feeding, realizes self-emptying.
The top of described lower supporting plate 38 is fixedly connected with upper backup pad 19, and described bearing 29 is arranged on the inner side of described upper backup pad 19.Driving shaft, between the lower supporting plate of both sides, lower supporting plate is fixedly connected with upper backup pad, and upper backup pad by the upper and lower push pedal of bearings, and coordinates the front and back action of upper and lower push pedal, and compact conformation is reasonable, convenient installation or maintenance.
In described upper and lower template, correspondence is provided with thermal insulation board 16 respectively.The thermal insulation board of cope match-plate pattern is arranged between cope match-plate pattern and crossbeam, and the thermal insulation board of lower bolster is arranged between the piston of lower bolster and the second hydraulic cylinder, is convenient to heat insulation.The described front end of framed 6 is fixedly connected with reclaiming plate 17.Facilitate discharging and rewinding.
Also comprise hydraulic system, described hydraulic system comprises hydraulic pump and fuel tank, and described hydraulic pump is used for the first hydraulic cylinder and the second hydraulic cylinder supplying power by fluid pressure line, and described fluid pressure line is provided with the magnetic valve of controlled Systematical control.Hydraulic system is more stable.
Also comprise control system, described control system comprises temperature controller and Programmable Logic Controller, described temperature controller is for controlling the temperature of upper mold core and lower mold core, described Programmable Logic Controller, for controlling the sequential action of expanded heating system and feed system, adopts existing controller also can realize the control of the coordination to expanded heating system and feed system.Control according to the requirement of different material or adjust the temperature of processing dilated food, controlling the coordination of feed system and expanded heating system.
The utility model can cereal, beans, the potato class such as rice, corn, millet, Chinese sorghum be raw material.
The course of work, as processing rice, rice is put into hopper, and first feeding material component and lower mold core are all in raw bits, and namely feeding material component is in position the most rearward, and lower mold core is inserted and got lodged in the following of described nib, and the material in hopper is fallen in the blanking hole of push pedal; Control system controls drive motors action, and upper push pedal and the lower push pedal of feeding material component move forward under the effect of drive motors simultaneously, make blanking hole corresponding with framed nib; Under the cooperation of drive motors, the second cam and spring, pull lower push pedal first to return raw bits, the material now in blanking hole drops in framed nib; Upper push pedal returns raw bits again under the cooperation of drive motors, the first cam and spring; Lower mold assemblies comprises framed and lower bolster, and under the effect of Hydraulic system and control system, the piston action of the first hydraulic cylinder makes lower mold assemblies move on the whole, makes upper mold core be inserted in framed nib; Then upper and lower core rod is to material pressurized, heated, and the material in processing nib becomes expanded rice cake, and after expanded heating completes, lower mold assemblies moves down under the second hydraulic cylinder effect; The lower surface returning to framed upper surface and lower push pedal at grade time stop, the action under control system, hydraulic system effect of the second hydraulic cylinder, lower bolster moves lower mold core and is ejected in nib by the expanded rice cake after processing; Feeding material component receives in raw bits the material fallen in hopper, then move forward by raw bits under control system effect, the expanded rice cake machined is released discharging, and blanking hole and the nib of feeding material component align, and start the process of next round expanded rice cake.
The utility model expanded heating process working (machining) efficiency is high, and framedly can to change according to the requirement shape of required dilated food or size, and framed on number of orifices also can adjust according to heating while puffing food requirement, corresponding core rod up and down also does corresponding adjustment; In addition feed system can complete automatic blanking, self-feeding process, can release the dilated food machined in time simultaneously, facilitate dilated food rewinding.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (5)
1. a bulking machine, the expanded heating system comprising frame and be arranged in described frame and feed system, it is characterized in that, described expanded heating system comprises the base plate be located in described frame, described base plate is provided with four large columns, the top braces of described large column has crossbeam, described crossbeam is fixed with cope match-plate pattern, lower mold assemblies is provided with between four described large columns, described lower mold assemblies is provided with the first hydraulic cylinder, described first hydraulic cylinder is arranged in frame, described lower mold assemblies comprises framed, lower portable plate and lower bolster, the piston of described first hydraulic cylinder is connected with described lower portable plate through frame and base plate, described lower portable plate with framed between be fixedly connected with by post, described framed on be evenly equipped with nib, described lower portable plate is provided with the second hydraulic cylinder, described lower bolster is fixedly connected with the piston of the second hydraulic cylinder, on described, heating tube is separately installed with in lower bolster, on described, lower bolster is respectively equipped with upper mold core and lower mold core, on described, lower mold core and nib suitable, described lower portable plate and framed and described large column are that guiding can go up, lower slider, described feed system is used for the nib of expanded heating system supply feeding.
2. bulking machine according to claim 1, it is characterized in that, described feed system comprises hopper, feeding material component, first cam, second cam and driving shaft, described feeding material component by bearings in described frame, described feeding material component comprises push pedal and lower push pedal, described upper push pedal is arranged on the below of described hopper, described upper push pedal is provided with the blanking hole corresponding with hopper outlet, the relative position of described blanking hole is corresponding with between nib, described first cam, second cam is arranged on described driving shaft, described driving shaft is provided with sprocket wheel, described sprocket wheel is connected by chain driving motor, the two ends of described driving shaft are arranged on lower supporting plate, described lower supporting plate is arranged in described frame, support bar is provided with between two described lower supporting plates, described support bar is hinged with the first swing arm and the second swing arm, described first, second swing arm is respectively equipped with the first projection and the second projection, on described, in lower push pedal, correspondence is provided with the first vertical rod, second vertical rod, described first vertical rod by first connecting rod and the first swing arm hinged, described second vertical rod by second connecting rod and the second swing arm hinged, described first cam matches with the first projection, described second cam matches with the second projection, spring is provided with between described gripper shoe and swing arm, described lower push pedal is provided with the slideway slided for the first vertical rod.
3. bulking machine according to claim 2, is characterized in that, the top of described lower supporting plate is fixedly connected with upper backup pad, and described bearing is arranged on the inner side of described upper backup pad.
4. the bulking machine according to claim 1 or 2 or 3, it is characterized in that, on described cope match-plate pattern, lower bolster, correspondence is provided with thermal insulation board respectively.
5. bulking machine according to claim 4, is characterized in that, described framed front end is fixedly connected with reclaiming plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520051015.0U CN204444207U (en) | 2015-01-23 | 2015-01-23 | A kind of bulking machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520051015.0U CN204444207U (en) | 2015-01-23 | 2015-01-23 | A kind of bulking machine |
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| CN204444207U true CN204444207U (en) | 2015-07-08 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729216A (en) * | 2016-04-30 | 2016-07-06 | 桐乡市红旗塑料包装袋厂 | Reciprocating type workpiece feeding device |
| CN105729217A (en) * | 2016-04-30 | 2016-07-06 | 桐乡市红旗塑料包装袋厂 | Workpiece feeding device |
| CN107027951A (en) * | 2017-04-21 | 2017-08-11 | 章凯 | One kind plus granulator |
| CN107752114A (en) * | 2017-11-10 | 2018-03-06 | 衡阳市叁大机械有限公司 | Steam explosion betel nut bulking machine |
| CN113712231A (en) * | 2021-07-19 | 2021-11-30 | 黑龙江省农业科学院食品加工研究所 | Puffing machine |
| CN114304694A (en) * | 2022-01-11 | 2022-04-12 | 厦门市信丰达机械科技有限公司 | Food puffing mechanism and food puffing machine using same |
-
2015
- 2015-01-23 CN CN201520051015.0U patent/CN204444207U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729216A (en) * | 2016-04-30 | 2016-07-06 | 桐乡市红旗塑料包装袋厂 | Reciprocating type workpiece feeding device |
| CN105729217A (en) * | 2016-04-30 | 2016-07-06 | 桐乡市红旗塑料包装袋厂 | Workpiece feeding device |
| CN105729216B (en) * | 2016-04-30 | 2017-12-12 | 柳州市万菱科技有限责任公司 | A kind of reciprocating workpiece feed device |
| CN107027951A (en) * | 2017-04-21 | 2017-08-11 | 章凯 | One kind plus granulator |
| CN107752114A (en) * | 2017-11-10 | 2018-03-06 | 衡阳市叁大机械有限公司 | Steam explosion betel nut bulking machine |
| CN113712231A (en) * | 2021-07-19 | 2021-11-30 | 黑龙江省农业科学院食品加工研究所 | Puffing machine |
| CN114304694A (en) * | 2022-01-11 | 2022-04-12 | 厦门市信丰达机械科技有限公司 | Food puffing mechanism and food puffing machine using same |
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