CN204438762U - A kind of roller kilns roller rod rotating speed and roll breakage monitoring device - Google Patents
A kind of roller kilns roller rod rotating speed and roll breakage monitoring device Download PDFInfo
- Publication number
- CN204438762U CN204438762U CN201520034206.6U CN201520034206U CN204438762U CN 204438762 U CN204438762 U CN 204438762U CN 201520034206 U CN201520034206 U CN 201520034206U CN 204438762 U CN204438762 U CN 204438762U
- Authority
- CN
- China
- Prior art keywords
- roller
- roller rod
- rotating speed
- monitoring device
- roll breakage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Tunnel Furnaces (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model discloses a kind of roller kilns roller rod rotating speed and roll breakage monitoring device, and wherein, roller rod afterbody installs laser-correlation inductor, and roller rod chuck installs proximity switch, and described proximity switch is connected to a PLC.The utility model installs laser-correlation inductor at roller rod afterbody, roller rod chuck installs proximity switch, as long as roller rod blocks the laser that laser-correlation inductor sends, laser-correlation inductor just sends an on-off model, detected by proximity switch, and be input in PLC, thus realize the monitoring of roller kilns roller rod rotating speed and roll breakage.
Description
Technical field
The utility model relates to ceramic tile production apparatus field, particularly relates to a kind of roller kilns roller rod rotating speed and roll breakage monitoring device.
Background technology
At present, roller kilns only have motor overload protection in transmission, and not having can the device that whether runs well of checkout equipment.And equipment often there will be chain releasing in day-to-day operation process, gear loosens, skidding; when this occurs; drive motor also can run well; can not stop into brick; if find just to there will be the stacking phenomenon of ceramic tile not in time; even stifled kiln accident occurs, and stifled kiln can break a large amount of roller rod, causes serious economic loss.Ceramic tile, in sintering process, as adjacent electrical motor gearshift causes ceramic tile crimp, affects product quality.In addition, because ceramic tile firing temperature is at about 1200 DEG C, roller rod easily blows in normal operation, if detected not in time, also can cause stifled kiln accident.
Therefore, prior art has yet to be improved and developed.
Utility model content
In view of above-mentioned the deficiencies in the prior art, the purpose of this utility model is to provide a kind of roller kilns roller rod rotating speed and roll breakage monitoring device, and being intended to solve in prior art roller kilns cannot the excellent problem such as rotating speed and roll breakage of measuring roll in real time.
The technical solution of the utility model is as follows:
A kind of roller kilns roller rod rotating speed and roll breakage monitoring device, wherein, roller rod afterbody installs laser-correlation inductor, and roller rod chuck installs proximity switch, and described proximity switch is connected to a PLC.
Described roller kilns roller rod rotating speed and roll breakage monitoring device, wherein, described PLC also connects a siren.
Described roller kilns roller rod rotating speed and roll breakage monitoring device, wherein, described PLC also connects a display screen.
Described roller kilns roller rod rotating speed and roll breakage monitoring device, wherein, described display screen is touch-screen.
Described roller kilns roller rod rotating speed and roll breakage monitoring device, wherein, described roller rod chuck is provided with chuck hole clipping.
Described roller kilns roller rod rotating speed and roll breakage monitoring device, wherein, described roller rod is by connecting a power transmission shaft by gear, and described power transmission shaft connects a motor by chain.
Beneficial effect: the utility model is according to ceramic roller kiln structure, when the fracture of roller rod, roller rod afterbody can be lifted up, accordingly, the utility model installs laser-correlation inductor at roller rod afterbody, and roller rod chuck installs proximity switch, as long as roller rod blocks the laser that laser-correlation inductor sends, laser-correlation inductor just sends an on-off model, detected by proximity switch, and be input in PLC, thus realize the monitoring of roller kilns roller rod rotating speed and roll breakage.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of roller kilns roller rod rotating speed of the utility model and the preferred embodiment of roll breakage monitoring device.
Detailed description of the invention
The utility model provides a kind of roller kilns roller rod rotating speed and roll breakage monitoring device, for making the purpose of this utility model, technical scheme and effect clearly, clearly, further describes below to the utility model.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
Refer to Fig. 1, the structural representation of a kind of roller kilns roller rod rotating speed of the utility model and the preferred embodiment of roll breakage monitoring device, as shown in the figure, roller rod 100 afterbody installs laser-correlation inductor 110, the roller rod chuck 200 of roller rod 100 heads installs proximity switch 220, and described proximity switch 220 is connected to a PLC(Programmable Logic Controller).Monitoring device of the present utility model can solve drive apparatus because of chain releasing, skidding, roller rod do not turn, roll breakage rod, motor the stifled kiln accident that abnormal conditions cause such as not turn, avoid stopping the economic loss that kiln is blocked up in kiln process, roll breakage rod causes.As long as roller rod 100 blocks the laser that laser-correlation inductor 110 sends, proximity switch 220 just sends an on-off model, and is input in PLC, thus realizes the monitoring of roller kilns roller rod rotating speed and roll breakage.
Monitoring device of the present utility model, its principle is: when roller rod 100 blows, roller rod 100 afterbodys can be lifted up, at roller rod 100 afterbody, laser-correlation inductor 110 is installed according to this phenomenon, as long as roller rod 100 blocks the laser that laser-correlation inductor 110 sends, so proximity switch 220 just sends an on-off model, and is input in PLC, realizes monitoring.
Roller rod turns around, proximity switch 220 detects two signals, and be input in PLC, PLC detects that in one minute proximity switch 220 signal number is drive apparatus roller rod 100 rotating speeds, when PLC detects that in one minute signal is greater than or less than a setting value, so be judged as electrical motor gearshift, proximity switch 220 signal detected for a long time as PLC or signal do not detected for a long time, being then judged as that roller rod does not turn or other equipment faults.Obvious above-mentioned functions realizes by available circuit, in the roller kilns roller rod rotating speed that improvements of the present utility model are to be applied in this area and roll breakage monitoring.
PLC wherein also connects a siren, and the effect of this siren is prompting Field Force, and fault has appearred in drive apparatus, should process in time, and this alarm device can be audible alarm or red lamp, or the two combines.
Described PLC also connects a display screen, there occurs fault for prompting, and display is more directly perceived, and described display screen is touch-screen.
Described roller rod chuck 200 is provided with chuck hole clipping 210, can stationary roll rod chuck 200.
Described roller rod 100 is by connecting a power transmission shaft by gear, described power transmission shaft connects a motor 230 by chain, this motor 230 is by chain-driving drive axis, power transmission shaft realizes ceramic tile conveying further by gear band action roller rod 100, and adds that above-mentioned monitoring device can realize the detection of whole process.
In sum, monitoring device of the present utility model can detect kiln drive situation in real time, as occurred extremely sending alarm signal in time, notice person skilled processes in time, avoid because of driving chain come off, skid, the stifled kiln accident that unit exception situation causes such as roller rod does not turn, motor does not turn, reduce economic loss, and avoid the product quality accidents such as stifled kiln, deformation of products to occur.
Should be understood that; application of the present utility model is not limited to above-mentioned citing; for those of ordinary skills, can be improved according to the above description or convert, all these improve and convert the protection domain that all should belong to the utility model claims.
Claims (6)
1. roller kilns roller rod rotating speed and a roll breakage monitoring device, is characterized in that, roller rod afterbody installs laser-correlation inductor, and roller rod chuck installs proximity switch, and described proximity switch is connected to a PLC.
2. roller kilns roller rod rotating speed according to claim 1 and roll breakage monitoring device, it is characterized in that, described PLC also connects a siren.
3. roller kilns roller rod rotating speed according to claim 1 and roll breakage monitoring device, it is characterized in that, described PLC also connects a display screen.
4. roller kilns roller rod rotating speed according to claim 3 and roll breakage monitoring device, it is characterized in that, described display screen is touch-screen.
5. roller kilns roller rod rotating speed according to claim 1 and roll breakage monitoring device, is characterized in that, described roller rod chuck is provided with chuck hole clipping.
6. roller kilns roller rod rotating speed according to claim 1 and roll breakage monitoring device, is characterized in that, described roller rod is by connecting a power transmission shaft by gear, and described power transmission shaft connects a motor by chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520034206.6U CN204438762U (en) | 2015-01-19 | 2015-01-19 | A kind of roller kilns roller rod rotating speed and roll breakage monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520034206.6U CN204438762U (en) | 2015-01-19 | 2015-01-19 | A kind of roller kilns roller rod rotating speed and roll breakage monitoring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204438762U true CN204438762U (en) | 2015-07-01 |
Family
ID=53606616
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520034206.6U Active CN204438762U (en) | 2015-01-19 | 2015-01-19 | A kind of roller kilns roller rod rotating speed and roll breakage monitoring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204438762U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108168300A (en) * | 2017-12-25 | 2018-06-15 | 合肥恒力装备有限公司 | A kind of roller furnace roll breakage monitoring device |
| CN110779332A (en) * | 2019-10-29 | 2020-02-11 | 中国电子科技集团公司第四十八研究所 | Roller bar fracture detection device and method |
| CN112747596A (en) * | 2020-12-25 | 2021-05-04 | 湖南金炉科技股份有限公司 | Roller kiln broken roller detection system and rapid inspection method |
-
2015
- 2015-01-19 CN CN201520034206.6U patent/CN204438762U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108168300A (en) * | 2017-12-25 | 2018-06-15 | 合肥恒力装备有限公司 | A kind of roller furnace roll breakage monitoring device |
| CN110779332A (en) * | 2019-10-29 | 2020-02-11 | 中国电子科技集团公司第四十八研究所 | Roller bar fracture detection device and method |
| CN110779332B (en) * | 2019-10-29 | 2021-07-23 | 中国电子科技集团公司第四十八研究所 | Roller bar fracture detection device and method |
| CN112747596A (en) * | 2020-12-25 | 2021-05-04 | 湖南金炉科技股份有限公司 | Roller kiln broken roller detection system and rapid inspection method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204438762U (en) | A kind of roller kilns roller rod rotating speed and roll breakage monitoring device | |
| CN103776273B (en) | Kiln roller bed device and disconnected excellent detection alarm device thereof | |
| CN205279720U (en) | Roll table kiln roller stick operation monitoring devices | |
| CN105501887A (en) | Belt conveyor slippage and fracture detection method | |
| CN204057098U (en) | A kind of slipping of the belt control monitor unit of belt conveyer | |
| CN203903381U (en) | Monitoring device capable of effectively preventing belt of belt conveyor from slipping | |
| CN105510025A (en) | Intelligent type gear failure detection device and detection method thereo | |
| CN201654551U (en) | Emulsifying machine safe operation early warning monitor device for explosive production line | |
| CN104310013A (en) | Conveyor belt off-tracking warning device | |
| CN202470742U (en) | Bar breakage alarm system for roller kiln | |
| CN102435067A (en) | Bar breaking alarm system for roller kiln | |
| CN102974136A (en) | Novel mud scraper | |
| CN204110850U (en) | A kind of conveyer belt deflection warning device | |
| CN203879722U (en) | Automatic control device of air compressors | |
| CN207352386U (en) | A kind of hydraulic pump control switching circuit | |
| CN206094895U (en) | Continuous tunnel furnace operation monitored control system | |
| CN203740537U (en) | Metal detection conveyer belt of emulsion explosive production line | |
| CN210486541U (en) | Slip monitoring and early warning device for circular cooler | |
| CN203581893U (en) | Roller material sticking detection system | |
| CN104760815A (en) | Scrapping material conveying machine | |
| CN203158750U (en) | Industrial conveying belt slipping warning device | |
| CN201620866U (en) | Turning-over protection device of rotary drilling machine | |
| CN106623676A (en) | Protective device and method for cold straightening machine main drive cardan shaft | |
| CN204731945U (en) | A kind of wireless gas detection alarm system being applied to restricted clearance | |
| CN203962870U (en) | A kind of blast furnace winding speed reducing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |