CN204436447U - Differential mine dustfall agent automatic adding device - Google Patents

Differential mine dustfall agent automatic adding device Download PDF

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CN204436447U
CN204436447U CN201520097343.4U CN201520097343U CN204436447U CN 204436447 U CN204436447 U CN 204436447U CN 201520097343 U CN201520097343 U CN 201520097343U CN 204436447 U CN204436447 U CN 204436447U
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pipe
valve
pressure
water inlet
liquid
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刘邱祖
寇保福
温禄淳
孟思佳
王峰
魏学良
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Taiyuan University of Technology
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Taiyuan University of Technology
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Abstract

本实用新型具体为一种压差式矿用降尘剂自动添加装置,解决了现有降尘装置存在能耗较高、结构复杂且故障率高的问题。储液箱内底部设置有滤液网、阀体集成箱,储液箱顶部设置有排气阀、加液口、压风管;加剂箱内设置有液囊;射流负压管的一端设置有进水管,射流负压管的另一端设置有叶轮搅拌器;阀体集成箱与液囊的进液口之间设置有导流水管,且单向节流阀、背压阀设置在导流水管上,液囊的出液口与射流负压管侧壁之间设置有加剂管,且流量计、定量阀设置在加剂管上;加剂箱与射流负压管之间设置有侧压进水管,且进水控制阀设置在侧压进水管上。本实用新型实现药剂的自动添加,有效地降低了采掘面上的粉尘浓度,极大地改善了采掘工作面的工作环境。

The utility model is specifically a pressure-difference type mining dust-reducing agent automatic adding device, which solves the problems of high energy consumption, complex structure and high failure rate in the existing dust-reducing device. The bottom of the liquid storage tank is provided with a filtrate net and a valve body integration box, and the top of the liquid storage tank is provided with an exhaust valve, a liquid filling port and a pressure air pipe; a liquid bag is provided in the dosing tank; one end of the jet negative pressure pipe is provided with a The other end of the water inlet pipe and the jet negative pressure pipe is provided with an impeller agitator; a diversion pipe is arranged between the valve body integrated box and the liquid inlet of the liquid bag, and the one-way throttle valve and the back pressure valve are arranged in the diversion pipe Above, a dosing tube is set between the liquid outlet of the liquid bag and the side wall of the jet negative pressure tube, and a flow meter and a quantitative valve are set on the dosing tube; a side pressure tube is set between the dosing box and the jet negative pressure tube. The water inlet pipe, and the water inlet control valve is arranged on the side pressure water inlet pipe. The utility model realizes the automatic addition of medicaments, effectively reduces the dust concentration on the excavation face, and greatly improves the working environment of the excavation face.

Description

压差式矿用降尘剂自动添加装置Differential pressure mine dust suppressant automatic adding device

技术领域 technical field

本实用新型涉及煤矿井下降尘装置,具体为一种压差式矿用降尘剂自动添加装置。 The utility model relates to a coal mine dust-reducing device, in particular to a pressure-difference type mining dust-reducing agent automatic adding device.

背景技术 Background technique

采煤过程中产生的煤尘不仅影响井下作业环境,严重威胁工人身体健康,是尘肺病的重要直接来源,煤尘防治已越来越引起国内外的广泛关注。 The coal dust produced in the process of coal mining not only affects the underground working environment, but also seriously threatens the health of workers.

目前,煤尘治理主要采用的湿式除尘,其中喷雾降尘应用尤为广泛,但由于煤尘普遍具有疏水性,为了增加煤尘润湿性,提高降尘效率,研究表明,利用添加降尘剂的溶液进行喷雾可有效提高降尘效率。 At present, wet dust removal is mainly used in coal dust control, and spray dust suppression is particularly widely used. However, due to the general hydrophobicity of coal dust, in order to increase the wettability of coal dust and improve the efficiency of dust suppression, studies have shown that the use of solutions added with dust suppression agents for spraying It can effectively improve the dust suppression efficiency.

然后现有的向降尘水管道添加降尘剂的方式还主要是靠电机或液动泵等外来动力源,不仅耗时耗能,而且添加装置结构复杂,故障率高,不易使用维修。因此不利于井下降尘工作的有效进行。 However, the existing method of adding dust-reducing agent to the dust-reducing water pipeline mainly relies on external power sources such as motors or hydraulic pumps, which not only consumes time and energy, but also has a complex structure of the adding device, a high failure rate, and is difficult to use and maintain. Therefore be unfavorable for the effective carrying out of downhole dust work.

发明内容 Contents of the invention

本实用新型为了解决现有降尘装置存在能耗较高、结构复杂且故障率高的问题,提供了一种能耗量少、准确度高、可靠性强且能够实时监测的压差式矿用降尘剂自动添加装置。 In order to solve the problems of high energy consumption, complex structure and high failure rate in the existing dust suppression device, the utility model provides a differential pressure mining dust collector with low energy consumption, high accuracy, strong reliability and real-time monitoring. Dust suppressant automatic adding device.

本实用新型是采用如下技术方案实现的:压差式矿用降尘剂自动添加装置,包括储液箱、加剂箱和射流负压管;储液箱内底部设置有滤液网、与滤液网连通的阀体集成箱,阀体集成箱内设置有单向节流阀、背压阀、定量阀、流量计、进水控制阀,储液箱顶部设置有排气阀、加液口、与井下压风口连通的压风管,压风管上依次设置有减压阀、压力表、单向阀,储液箱的侧壁设置有液位计,且储液箱的侧壁底部设置有放液口;加剂箱内设置有液囊;射流负压管的一端设置有与井下静压水连通的进水管,射流负压管的另一端设置有与其连通的叶轮搅拌器,叶轮搅拌器的出液口设置有与其连通的出水管,进水管上依次设置有减压阀、定量阀I、过滤器;阀体集成箱与液囊的进液口之间设置有与两者连通的导流水管,且单向节流阀、背压阀设置在导流水管上,液囊的出液口与射流负压管侧壁之间设置有与两者连通的加剂管,且流量计、定量阀设置在加剂管上;加剂箱与射流负压管之间设置有与两者连通且位于加剂管左侧的侧压进水管,且进水控制阀设置在侧压进水管上。 The utility model is realized by adopting the following technical scheme: a pressure difference type mine dust suppressant automatic adding device, including a liquid storage tank, a dosing tank and a jet negative pressure tube; The integrated valve body box is equipped with a one-way throttle valve, a back pressure valve, a quantitative valve, a flow meter, and a water inlet control valve. The top of the liquid storage tank is equipped with an exhaust valve, a liquid filling port, and an underground The pressure air pipe connected to the air pressure port is provided with a pressure reducing valve, a pressure gauge, and a one-way valve in sequence. The side wall of the liquid storage tank is provided with a liquid level gauge, and the bottom of the side wall of the liquid storage tank is provided with a discharge The dosing tank is provided with a liquid bag; one end of the jet negative pressure pipe is provided with a water inlet pipe connected with the downhole static pressure water, and the other end of the jet negative pressure pipe is provided with an impeller agitator connected with it, and the outlet of the impeller agitator The liquid port is provided with an outlet pipe communicating with it, and the water inlet pipe is provided with a pressure reducing valve, a quantitative valve I, and a filter in sequence; a diversion pipe communicating with the two is provided between the valve body integrated box and the liquid inlet of the liquid bag , and the one-way throttle valve and the back pressure valve are arranged on the diversion water pipe, and the dosing pipe connected with the two is arranged between the liquid outlet of the liquid bag and the side wall of the jet negative pressure pipe, and the flow meter, quantitative valve It is arranged on the dosing pipe; between the dosing box and the jet negative pressure pipe, there is a side pressure water inlet pipe which communicates with the two and is located on the left side of the dosing pipe, and the water inlet control valve is set on the side pressure water inlet pipe.

作业时,降尘剂存放在储液箱内,压力风经过压风管的减压阀、流量计和单向阀进入储液箱,在风压作用下,储液箱中的降尘剂经储液箱底部的滤液网过滤后经阀体集成箱、导流水管进入液囊,静压水一部分经侧压进水管流入加剂箱,提供挤压液囊的正压力,通过液囊的压差将除尘剂经加剂管进入射流负压管;静压水另一部分经过进水管上的减压阀、定量阀I、过滤器进入射流负压管,降尘剂和静压水在射流负压管内混合后高压水流入叶轮搅拌器,充分混合后的降尘剂溶液最终由出水管流出,直接进入喷雾设备,与此同时,储液箱内的正压水在风压的作用下经加剂箱、侧压进水管进入射流负压管,进一步增大压差;当设备需要关闭时,依次关闭减压阀、减压阀I、及定量阀I,切断了压力动力源,整个设备与压风管和进水管相隔离,保证了原管路的正常使用,克服了现有降尘装置存在能耗较高、结构复杂且故障率高的问题。 During operation, the dust suppressant is stored in the liquid storage tank, and the pressure wind enters the liquid storage tank through the pressure reducing valve, flow meter and one-way valve of the air pressure pipe. After being filtered by the filtrate net at the bottom of the tank, it enters the liquid bag through the valve body integration box and the diversion pipe, and part of the static pressure water flows into the dosing tank through the side pressure water inlet pipe to provide positive pressure for squeezing the liquid bag. The dedusting agent enters the jet negative pressure pipe through the dosing pipe; the other part of the static pressure water enters the jet negative pressure pipe through the pressure reducing valve, quantitative valve I and filter on the water inlet pipe, and the dust reducing agent and static pressure water are mixed in the jet negative pressure pipe Finally, the high-pressure water flows into the impeller agitator, and the fully mixed dust-reducing agent solution finally flows out of the outlet pipe and directly enters the spray equipment. At the same time, the positive-pressure water in the liquid storage tank passes through the dosing box, side Press the water inlet pipe into the jet negative pressure pipe to further increase the pressure difference; when the equipment needs to be closed, close the pressure reducing valve, pressure reducing valve I, and quantitative valve I in sequence, cutting off the pressure power source, the entire equipment and the pressure air pipe and The water inlet pipes are separated to ensure the normal use of the original pipes, and overcome the problems of high energy consumption, complex structure and high failure rate in the existing dust suppression devices.

射流负压管包括喷嘴和位于右侧的混合管,喷嘴内开有左侧直径大于右侧直径且过滤段为圆锥面的空腔,混合管内中部开有与喷嘴右侧空腔等径的喉管腔,混合管内左侧开有位于喷嘴外部的负压腔,混合管的右侧设置有左侧直径小于右侧直径的锥状扩散孔,混合管左侧开有与加剂管连通的通孔,喷嘴左侧开有与侧压进水管连通的通孔I。 The jet negative pressure tube includes a nozzle and a mixing tube on the right side. There is a cavity with a diameter on the left side larger than that on the right side and a conical filter section in the nozzle. A throat with the same diameter as the cavity on the right side of the nozzle is opened in the middle of the mixing tube. There is a negative pressure chamber located outside the nozzle on the left side of the mixing tube, a tapered diffusion hole with a diameter smaller than that on the right side is set on the right side of the mixing tube, and a channel connected to the dosing tube is opened on the left side hole, the left side of the nozzle has a through hole I communicated with the side pressure water inlet pipe.

当高速水流流过扩散孔时,射流负压管负压腔内压力降低,此时,利用加剂箱液囊前后形成的压差,实现药剂的自动添加。 When the high-speed water flows through the diffusion hole, the pressure in the negative pressure chamber of the jet negative pressure tube decreases. At this time, the automatic addition of the medicament is realized by using the pressure difference formed before and after the liquid bag of the dosing tank.

本实用新型利用井下压力风和压力水作为压力源,根据射流负压原理,利用加剂箱液囊前后形成的压差,实现药剂的自动添加,有效地降低了采掘面上的粉尘浓度,极大地改善了采掘工作面的工作环境,提高井下作业人员的工作效率,保护了职工的身体,具有方便快捷、添加量精确调节且成本低的优点。 The utility model uses downhole pressure wind and pressure water as the pressure source, and according to the jet negative pressure principle, utilizes the pressure difference formed before and after the liquid bag of the dosing box to realize the automatic addition of the medicine, effectively reducing the dust concentration on the mining surface, and extremely It greatly improves the working environment of the mining face, improves the work efficiency of underground operators, protects the health of workers, and has the advantages of convenience, quickness, precise adjustment of dosage and low cost.

附图说明 Description of drawings

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为图1中射流负压管的结构示意图。 Fig. 2 is a schematic structural diagram of the jet negative pressure tube in Fig. 1 .

图中:1-储液箱,2-加剂箱,3-射流负压管,4-滤液网,5-阀体集成箱,6-单向节流阀,7-背压阀,8-定量阀,9-流量计,10-进水控制阀,11-排气阀,12-加液口,13-压风管,14-减压阀,15-压力表,16-单向阀,17-液位计,18-放液口,19-液囊,20-进水管,21-叶轮搅拌器,22-出水管,23-减压阀I,24-定量阀I,25-过滤器,26-导流水管,27-加剂管,28-侧压进水管,29-喷嘴,30-混合管,31-空腔,32-喉管腔,33-负压腔,34-扩散孔,35-通孔,36-通孔I。 In the figure: 1-liquid storage tank, 2-dosing tank, 3-jet negative pressure pipe, 4-filter net, 5-valve body integration box, 6-one-way throttle valve, 7-back pressure valve, 8- Quantitative valve, 9-flow meter, 10-water inlet control valve, 11-exhaust valve, 12-filling port, 13-pressure air pipe, 14-pressure reducing valve, 15-pressure gauge, 16-one-way valve, 17-liquid level gauge, 18-liquid discharge port, 19-liquid bag, 20-water inlet pipe, 21-impeller agitator, 22-water outlet pipe, 23-pressure reducing valve I, 24-quantitative valve I, 25-filter , 26- diversion pipe, 27- dosing pipe, 28- side pressure inlet pipe, 29- nozzle, 30- mixing pipe, 31- cavity, 32- throat cavity, 33- negative pressure chamber, 34- diffusion hole , 35-through hole, 36-through hole I.

具体实施方式 Detailed ways

压差式矿用降尘剂自动添加装置,包括储液箱1、加剂箱2和射流负压管3; Differential pressure mine dust suppressant automatic adding device, including liquid storage tank 1, dosing tank 2 and jet negative pressure tube 3;

储液箱1内底部设置有滤液网4、与滤液网4连通的阀体集成箱5,阀体集成箱5内设置有单向节流阀6、背压阀7、定量阀8、流量计9、进水控制阀10,储液箱1顶部设置有排气阀11、加液口12、与井下压风口连通的压风管13,压风管13上依次设置有减压阀14、压力表15、单向阀16,储液箱1的侧壁设置有液位计17,且储液箱1的侧壁底部设置有放液口18; The bottom of the liquid storage tank 1 is provided with a filtrate net 4 and a valve body integration box 5 connected to the filtrate net 4. The valve body integration box 5 is equipped with a one-way throttle valve 6, a back pressure valve 7, a quantitative valve 8, and a flow meter. 9. The water inlet control valve 10, the top of the liquid storage tank 1 is provided with an exhaust valve 11, a liquid filling port 12, a pressure air pipe 13 connected with the downhole air pressure port, and the pressure air pipe 13 is sequentially provided with a pressure reducing valve 14 and a pressure relief valve. Table 15, one-way valve 16, the side wall of the liquid storage tank 1 is provided with a liquid level gauge 17, and the bottom of the side wall of the liquid storage tank 1 is provided with a liquid discharge port 18;

加剂箱2内设置有液囊19; The dosing box 2 is provided with a liquid bag 19;

射流负压管3的一端设置有与井下静压水连通的进水管20,射流负压管3的另一端设置有与其连通的叶轮搅拌器21,叶轮搅拌器21的出液口设置有与其连通的出水管22,进水管20上依次设置有减压阀I23、定量阀I24、过滤器25; One end of the jet negative pressure pipe 3 is provided with a water inlet pipe 20 communicating with the downhole static pressure water, the other end of the jet negative pressure pipe 3 is provided with an impeller agitator 21 communicating with it, and the liquid outlet of the impeller agitator 21 is provided with a water outlet communicating with it. The water outlet pipe 22 and the water inlet pipe 20 are successively provided with a pressure reducing valve I23, a quantitative valve I24, and a filter 25;

阀体集成箱5与液囊19的进液口之间设置有与两者连通的导流水管26,且单向节流阀6、背压阀7设置在导流水管26上,液囊19的出液口与射流负压管3侧壁之间设置有与两者连通的加剂管27,且流量计9、定量阀8设置在加剂管27上;加剂箱2与射流负压管3之间设置有与两者连通且位于加剂管27左侧的侧压进水管28,且进水控制阀10设置在侧压进水管28上。 A diversion water pipe 26 communicating with the valve body integration box 5 and the liquid inlet of the liquid bag 19 is arranged, and the one-way throttle valve 6 and the back pressure valve 7 are arranged on the diversion water pipe 26, and the liquid bag 19 A dosing pipe 27 communicating with the two is provided between the liquid outlet of the liquid outlet and the side wall of the jet negative pressure pipe 3, and the flow meter 9 and the quantitative valve 8 are arranged on the dosing pipe 27; the dosing box 2 and the jet negative pressure A side pressure water inlet pipe 28 communicating with the two and located on the left side of the dosing pipe 27 is arranged between the pipes 3 , and the water inlet control valve 10 is arranged on the side pressure water inlet pipe 28 .

射流负压管3包括喷嘴29和位于右侧的混合管30,喷嘴29内开有左侧直径大于右侧直径且过滤段为圆锥面的空腔31,混合管30内中部开有与喷嘴29右侧空腔等径的喉管腔32,混合管30内左侧开有位于喷嘴29外部的负压腔33,混合管30的右侧设置有左侧直径小于右侧直径的锥状扩散孔34,混合管30左侧开有与加剂管27连通的通孔35,喷嘴29左侧开有与侧压进水管28连通的通孔I36。 The jet negative pressure pipe 3 includes a nozzle 29 and a mixing tube 30 positioned on the right side. The nozzle 29 has a cavity 31 whose diameter on the left side is greater than that on the right side and the filter section is a conical surface. The throat cavity 32 with the same diameter of the cavity on the right side, the negative pressure chamber 33 outside the nozzle 29 is opened in the left side of the mixing tube 30, the right side of the mixing tube 30 is provided with a tapered diffusion hole whose diameter on the left side is smaller than that on the right side 34. The left side of the mixing tube 30 has a through hole 35 communicated with the dosing pipe 27, and the left side of the nozzle 29 has a through hole I36 communicated with the side pressure water inlet pipe 28.

具体实施过程中,通过调节背压阀7和减压阀I23、定量阀I24,可以控制调节正压力和射流负压管3负压腔33的真空度;通过调节单向节流阀6和定量阀8和流量计9,可以精确的调节药剂的添加量;排气阀11用于加液停止后排出储液箱1内气体,释放箱体内的压力;放液口18用于排放降尘剂,以对储液箱1进行清洗。 In the specific implementation process, by adjusting the back pressure valve 7 and the pressure reducing valve I23, the quantitative valve I24, can control and adjust the vacuum degree of positive pressure and jet negative pressure pipe 3 negative pressure chamber 33; By adjusting the one-way throttle valve 6 and quantitative The valve 8 and the flow meter 9 can accurately adjust the dosage of the agent; the exhaust valve 11 is used to discharge the gas in the liquid storage tank 1 after the liquid filling is stopped, and release the pressure in the tank; the liquid discharge port 18 is used to discharge the dust-reducing agent, To clean the liquid storage tank 1.

叶轮搅拌器21主要由搅拌器外壳、叶轮、轴、轴承组成,叶轮固定在轴上;由井下压力水提供动力源,由搅拌器下端进入,推动叶轮转动,进而带动叶轮所在的轴转动。由于叶轮具有一定的螺旋角度,可以实现液体的螺旋上升,最终完成液体充分混合后由上端出液口流出,直接进入喷雾设备,实现利用添加降尘剂的溶液喷雾降尘的目的。 The impeller agitator 21 is mainly composed of an agitator shell, an impeller, a shaft, and a bearing. The impeller is fixed on the shaft; the power source is provided by downhole pressure water, which enters from the lower end of the agitator to drive the impeller to rotate, and then drives the shaft where the impeller is located to rotate. Because the impeller has a certain helical angle, it can realize the helical rise of the liquid. After the liquid is fully mixed, it will flow out from the upper liquid outlet and directly enter the spraying equipment to achieve the purpose of spraying dust with the solution added with dust suppressant.

Claims (2)

1. a differential mine dustfall agent automatic adding device, is characterized in that: comprise liquid reserve tank (1), add agent case (2) and jet flow negative pressure pipe (3);
Liquid reserve tank (1) inner bottom part is provided with filtrate net (4), the valve body integral box (5) be communicated with filtrate net (4), one-way throttle valve (6) is provided with in valve body integral box (5), counterbalance valve (7), proportional valve (8), flow meter (9), water inlet control valve (10), liquid reserve tank (1) top is provided with outlet valve (11), filling opening (12), the pressure ventilation pipe (13) be communicated with underground pressure air port, pressure ventilation pipe (13) is disposed with reducing valve (14), pressure meter (15), one way valve (16), the sidewall of liquid reserve tank (1) is provided with content gauge (17), and the sidewall bottom of liquid reserve tank (1) is provided with tap hole (18),
Add in agent case (2) and be provided with liquid capsule (19);
One end of jet flow negative pressure pipe (3) is provided with the water inlet pipe (20) be communicated with down-hole static pressure water, the other end of jet flow negative pressure pipe (3) is provided with the impeller-agitator (21) be communicated with it, the liquid outlet of impeller-agitator (21) is provided with the outlet pipe (22) be communicated with it, and (20) are disposed with reducing valve I(23 to water inlet pipe), proportional valve I(24), strainer (25);
The water conservancy diversion water pipe (26) be communicated with both is provided with between valve body integral box (5) and the inlet of liquid capsule (19), and one-way throttle valve (6), counterbalance valve (7) are arranged on water conservancy diversion water pipe (26), the liquid outlet of liquid capsule (19) be provided with between jet flow negative pressure pipe (3) sidewall be communicated with both add agent pipe (27), and flow meter (9), proportional valve (8) are arranged on and add on agent pipe (27); Add to be provided with between agent case (2) with jet flow negative pressure pipe (3) and to be communicated with both and to be positioned at the side pressure water inlet pipe (28) adding agent pipe (27) left side, and water inlet control valve (10) is arranged on side pressure water inlet pipe (28).
2. differential mine dustfall agent automatic adding device according to claim 1, it is characterized in that: jet flow negative pressure pipe (3) comprises nozzle (29) and is positioned at the mixing tube (30) on right side, have left side diameter in nozzle (29) and be greater than right side diameter and fillter section is the cavity (31) of taper seat, in mixing tube (30), middle part has the trunnion chamber (32) isometrical with nozzle (29) right side cavity, in mixing tube (30), left side has and is positioned at the outside negative pressure cavity (33) of nozzle (29), the right side of mixing tube (30) is provided with the taper diffusion hole (34) that left side diameter is less than right side diameter, mixing tube (30) left side has and the through hole (35) adding agent pipe (27) and be communicated with, nozzle (29) left side has the through hole I(36 be communicated with side pressure water inlet pipe (28)).
CN201520097343.4U 2015-02-11 2015-02-11 Differential mine dustfall agent automatic adding device Withdrawn - After Issue CN204436447U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104632269A (en) * 2015-02-11 2015-05-20 太原理工大学 Differential pressure mining dust removing agent automatic adding device
CN105604600A (en) * 2015-12-23 2016-05-25 太原理工大学 Spirally adjustable type mining automatic adding and mixing device for dust falling agent
CN107387152A (en) * 2017-09-12 2017-11-24 中国矿业大学 A kind of fully mechanized workface ladder subzone of atomization dust pelletizing system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104632269A (en) * 2015-02-11 2015-05-20 太原理工大学 Differential pressure mining dust removing agent automatic adding device
CN104632269B (en) * 2015-02-11 2016-08-24 太原理工大学 Differential mine dust falling agent automatic adding device
CN105604600A (en) * 2015-12-23 2016-05-25 太原理工大学 Spirally adjustable type mining automatic adding and mixing device for dust falling agent
CN107387152A (en) * 2017-09-12 2017-11-24 中国矿业大学 A kind of fully mechanized workface ladder subzone of atomization dust pelletizing system

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