CN204430779U - A kind of heat pipe degassing fixed length sealing processing device - Google Patents
A kind of heat pipe degassing fixed length sealing processing device Download PDFInfo
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- CN204430779U CN204430779U CN201420872279.8U CN201420872279U CN204430779U CN 204430779 U CN204430779 U CN 204430779U CN 201420872279 U CN201420872279 U CN 201420872279U CN 204430779 U CN204430779 U CN 204430779U
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Abstract
The utility model discloses a kind of heat pipe degassing fixed length sealing processing device, comprise the V-shape frame with two stations, described V-shape frame comprises about two stations arranged, each station is respectively provided with a set of heat pipe organisation of working, described heat pipe organisation of working comprises and being fixed on bottom V-shape frame for carrying out the elevating mechanism of fixed length to heat pipe to be processed, be fixed on some heating clamp systems at elevating mechanism top, the closing device that opposite heat tube carries out flattening sealing is provided with directly over each heating clamp system, the shearing device cut off by the on-condensible gas gas collecting segment of upper end, heat pipe sealing place is provided with above each closing device, described V-shape frame is also provided with and elevating mechanism, heating clamp system, the touch screen controller that closing device and shearing device circuit connect.The utility model structure is simple, easy to operate, and adopt the mode of both sides operated in turn, greatly promote the production efficiency of existing heat pipe, precision is high, and the semi-automation that can realize heat pipe is produced.
Description
Technical field
The utility model relates to a kind of production equipment of heat pipe, is specifically related to a kind of heat pipe degassing fixed length sealing processing device.
Background technology
Under the development in science and technology of making rapid progress promotes, electronic product is constantly to the ultra-thin micro future development of high power, high-performance, high integration, the units of heat that result also in electronic devices and components sharply rises, and the cabinet of many electronic products and working environment to close or semiclosed, lack enough heat transfer spaces and free convection, therefore the sharp contradiction between properties of product and heat dispersion is just created, adopt more efficient heat dissipation technology to carry out alternative traditional heat-dissipating, the radiator with micro heat pipe is the technological trend solving this class problem.The equipment manufacturing heat pipe is day by day perfect, and properties of hot pipe is day by day excellent.For the performance of raising heat pipe and in conjunction with physical length demand, heat pipe, after working medium perfusion, evacuation process, needs opposite heat tube to carry out the technique of bake out, fixed length.
The patent No. is the Chinese utility model patent " a kind of Full automatic heat pipe deairing and sealing device " of 201210177860.3, its technical scheme includes " aggregate bin, fill arm, turning arm, rotary cylinder, band heating rod gas pawl, clamping gas pawl, thermocouple, shearing blade, cuts off cylinder, flattens cylinder and flattens the elements such as mould 12 and form; by heat pipe self-feeding; rotary heating degasification, flatten sealing." but, because degassing process needs opposite heat tube to heat, and according to technological requirement, heat time of every root heat pipe need 15 seconds even longer, if can only process a heat pipe at every turn, inevitable production efficiency is low.And by the restriction of aggregate bin, in processing technology implementation process, the diameter of opposite heat tube, length equal-specification there are certain requirements, and in other words, the heat pipe of this patent to different size has limitation.In addition, because this patent proposes the method for rotary heating degasification, but split longer due to the power rotated, moment is comparatively large, adds the weight of heat pipe itself, can cause rotating difficult.
The purpose of this utility model improves the production efficiency of existing heat pipe production line, provides a kind of production efficiency high, practical heat pipe degassing fixed length sealing processing device reliably.
Utility model content
For above-mentioned technical problem, the utility model proposes a kind of heat pipe degassing fixed length sealing processing device, can the disposable processing carrying out many heat pipes, production efficiency is high.
The utility model is achieved through the following technical solutions:
A kind of heat pipe degassing fixed length sealing processing device, comprise the V-shape frame with two stations, described V-shape frame comprises about two stations arranged, each station is respectively provided with a set of heat pipe organisation of working, described heat pipe organisation of working comprises and being fixed on bottom V-shape frame for carrying out the elevating mechanism of fixed length to heat pipe to be processed, be fixed on some heating clamp systems at elevating mechanism top, the closing device that opposite heat tube carries out flattening sealing is provided with directly over each heating clamp system, the shearing device cut off by the on-condensible gas gas collecting segment of upper end, heat pipe sealing place is provided with above each closing device, described V-shape frame is also provided with and elevating mechanism, heating clamp system, the touch screen controller that closing device and shearing device circuit connect.
Further, described elevating mechanism is comprised and is fixed on servomotor bottom V-shape frame, vertically arranges and the gripper shoe driving the leading screw be connected, the three axle cylinders coordinated with threads of lead screw by nut with servomotor by bevel-gear sett, be arranged at three axle cylinder piston rod tops, described heating clamp system is set in turn in gripper shoe, and described servomotor and three axle cylinders are connected with touch screen controller circuit.
Further, described heating clamp system comprises the fixing bakelite and movable bakelite, clamping cylinder that are oppositely arranged, described movable bakelite is promoted to move linearly by clamping cylinder, described fixing bakelite and movable bakelite opposite face are respectively provided with the heat block that a piece is provided with heater element, and the middle part of every block heat block is equipped with the semicircle opening for clamping heat pipe.
Further, described V-shape frame is also provided with is connected with each heat block circuit, for controlling the temperature controller of heat block heating-up temperature.
Further, described fixing bakelite is provided with the bakelite axis of guide towards the one side of movable bakelite, and described movable bakelite is provided with pilot hole towards the one side of fixing bakelite, is provided with the linear bearing matched with the bakelite axis of guide in described pilot hole.
Further, described closing device comprises the sealing cylinder be connected with touch screen controller circuit, air cylinder support, sealing axle, the sealing die be fixedly installed, the movable sealing punch arranged, two sealing guide pads being set in parallel in sealing die and sealing punch both sides, described sealing cylinder is fixed on air cylinder support side, described sealing axle one end connects sealing cylinder piston rod, the other end connects sealing punch, the opposite face of two sealing guide pads is provided with gathering sill along its length, the dual-side of described sealing die and sealing punch is provided with the flange matched with described gathering sill.
Further, described shearing device comprise be connected with touch screen controller circuit cut off cylinder, cutter supporter, cutting knife, two cutting knife guide pads being set in parallel in cutting knife both sides, described cutting knife is connected with the piston rod cutting off cylinder by cutter supporter, the opposite face of two cutting knife guide pads is provided with cutting knife gathering sill along its length, and the dual-side of described cutting knife is provided with the flange matched with described cutting knife gathering sill.
Relative to prior art, the utility model tool has the following advantages:
1. the utility model can produce many heat pipes simultaneously, and production capacity reaches about 1,000 per hour, has higher production efficiency;
2. the screw-nut body adjusting range in the utility model is comparatively large, can adapt to the production requirement of different length specification heat pipe;
3. the utility model adopts servomotor to regulate the fixed length length of heat pipe, and its heat pipe length accuracy produced, higher than manual adjustments, can shorten regulating time simultaneously, enhance productivity;
4. the utility model adopts V-shaped chassis design, compared with traditional yi word pattern frame, reduces the scope of activities of operator, alleviates the labour intensity of operator.
Accompanying drawing explanation
Fig. 1 is the utility model heat pipe degassing fixed length sealing processing device overall structure schematic diagram;
Fig. 2 heats clamp system schematic perspective view in Fig. 1;
Fig. 3 is side station assembling schematic diagram;
Fig. 4 is closing device structural representation in Fig. 1;
Fig. 5 is the operating diagram of sealing die when sealing;
Fig. 6 is the structural representation of closing device and clipping apparatus in Fig. 1;
Fig. 7 is the schematic side view of closing device and clipping apparatus in Fig. 1;
Fig. 8 is the utility model heat pipe degassing fixed length sealing processing device V-shape rack construction schematic diagram.
Shown in figure: heating clamp system 1, heat pipe 2 to be processed, sealing punch 3, cutting knife 4, heat pipe finished product 5, gripper shoe 6, three axle cylinders 7, leading screw 8, bevel-gear sett 9, V-shape frame 10, servomotor 11, heat block 12, clamping cylinder 13, float bakelite 14, the bakelite axis of guide 15, fixing bakelite 16, sealing cylinder 17, air cylinder support 18, sealing axle 19, sealing guide pad 20, sealing die 21, cut off cylinder 22, cutter supporter 23, cutting knife guide pad 24, touch screen controller 25, temperature controller 26.
Detailed description of the invention
Be described in further detail utility model object of the present utility model below in conjunction with the drawings and specific embodiments, embodiment can not repeat one by one at this, but therefore embodiment of the present utility model is not defined in following examples.
As shown in Figure 1, a kind of heat pipe degassing fixed length sealing processing device, comprise the V-shape frame 10 with two stations, described V-shape frame 10 comprises about two stations arranged, each station is respectively provided with a set of heat pipe organisation of working, described heat pipe organisation of working comprises and being fixed on bottom V-shape frame 10 for carrying out the elevating mechanism of fixed length to heat pipe 2 to be processed, be fixed on five heating clamp systems 1 at elevating mechanism top, the closing device that opposite heat tube carries out flattening sealing is provided with directly over each heating clamp system 1, the shearing device cut off by the on-condensible gas gas collecting segment of heat pipe 2 sealing part upper end is provided with above each closing device, described V-shape frame 10 is also provided with and elevating mechanism, heating clamp system 1, the touch screen controller 25 that closing device and shearing device circuit connect.
As shown in Figure 3, described elevating mechanism comprises the servomotor 11 be fixed on bottom V-shape frame 10, vertical setting and drive by bevel-gear sett 9 leading screw 8 be connected with servomotor 11, by three axle cylinders 7 of nut and leading screw 8 threaded engagement, be arranged at the gripper shoe 6 on three axle cylinder 7 piston rod tops, described heating clamp system 1 is set in turn in gripper shoe 6, described servomotor 11 and three axle cylinders 7 are connected with touch screen controller 25 circuit, the horizontal direction of servomotor 11 can be converted to the rotation of vertical direction leading screw 8 by bevel-gear sett 9, for adjusting the object of three axle cylinder 7 height, to meet the processing needs to different length heat pipe 2.
As shown in Figure 2, described heating clamp system 1 comprises the fixing bakelite 16 and movable bakelite 14, clamping cylinder 13 that are oppositely arranged, described movable bakelite 14 is promoted to move linearly by clamping cylinder 13, described fixing bakelite 16 and movable bakelite 14 opposite face are respectively provided with the heat block 12 that a piece is provided with heater element, the middle part of every block heat block 12 is equipped with the semicircle opening for clamping heat pipe, heater element is connected with power supply, heating after heater element energising, heat passes on heat block 12 by heat conducting mode, and heat pipe 2 is placed in the middle of two heat blocks 12.Heat block 12 is arranged in fixing bakelite 16 and floating bakelite 14, and float bakelite 14 under clamping cylinder 13 promotes, can move forward and be clamped by heat pipe 2, heat is passed on heat pipe 2 by heat block 12, and heat pipe 2 bottom is heated rapidly.
In the present embodiment, described V-shape frame 10 is also provided be connected with each heat block 12 circuit, for controlling the temperature controller 26 of heat block 12 heating-up temperature, for the needs processed according to reality, regulable control heat block 12 heating-up temperature.
Further, in the present embodiment, described fixing bakelite 16 is provided with the bakelite axis of guide 15 towards the one side of movable bakelite 14, described movable bakelite 14 is provided with pilot hole towards the one side of fixing bakelite 16, the linear bearing matched with the bakelite axis of guide 15 is provided with in described pilot hole, the bootable movable bakelite 14 of the bakelite axis of guide 15 moves back and forth by desired trajectory, and linear bearing can well play the object reduced wear, and improves service life.
As shown in Figure 4 and Figure 5, described closing device comprises the sealing cylinder 17 be connected with touch screen controller 25 circuit, air cylinder support 18, sealing axle 19, the sealing die 21 be fixedly installed, the movable sealing punch 3 arranged, two sealing guide pads 20 being set in parallel in sealing die 21 and sealing punch 3 both sides, described sealing cylinder 17 is fixed on air cylinder support 18 side, described sealing axle 19 one end connects sealing cylinder 17 piston rod, the other end connects sealing punch 3, the opposite face of two sealing guide pads 20 is provided with gathering sill along its length, the dual-side of described sealing die 21 and sealing punch 3 is provided with the flange matched with described gathering sill, when sealing, sealing cylinder 17 action, promote sealing axle 19 to move forward, then sealing punch 3 is promoted to the motion of sealing die 21 direction, realize the sealing effect of opposite heat tube 2.Be illustrated in figure 5 sealing die 21 and the schematic diagram of sealing punch 3 when sealing, the position that heat pipe 2 upper end diameter is less is the gas collecting segment of heat pipe 2, when sealing, heat pipe gas collecting segment stretches in the groove of sealing die 21, sealing punch 3 moves to sealing die 21 under the promotion of sealing cylinder 17, the gas collecting segment of heat pipe sealing cold welding.
As shown in Figure 6, Figure 7, described shearing device comprise be connected with touch screen controller 25 circuit cut off cylinder 22, cutting knife guide pad 24 that cutter supporter 23, cutting knife 4, two are set in parallel in cutting knife 4 both sides, described cutting knife 4 is connected with the piston rod cutting off cylinder 22 by cutter supporter 23, the opposite face of two cutting knife guide pads 24 is provided with cutting knife gathering sill along its length, the dual-side of described cutting knife 4 is provided with the flange matched with described cutting knife gathering sill, when mounted, ensure that the lower edge of cutting knife 4 is mutually concordant with the upper limb sealing die 21 with sealing punch 3.When cutting off, cutting knife 4 travels forward fast under the promotion of cutting off cylinder 22, by the gas collecting segment excision after sealing, complete sealing and cut off technique, it is worth mentioning that, the cylinder in the utility model all adopts PLC to control, PLC Direct driver air-operated solenoid valve, magnetic valve drives each cylinder again.
As shown in Figure 8, described V-shaped frame two stations are separately installed with five cover heating clamp system 1, closing device and shearing devices, centre is provided with temperature controller 26 and touch screen controller 25, temperature controller 26 is for controlling the heating-up temperature of each heat block 12, temperature controller 26 is the temperature controlling device of band PID negative feedback control function, if actual measurement temperature does not reach set temperature value, temperature controller 26 exports to heat block voltage, until temperature reaches setting value, export and stop.Touch screen controller 25 is the man-machine interface of Mitsubishi's industry control, both may be used for the operation conditions of watch-dog, simultaneously also can as the input system of heat pipe machined parameters, directly on touch screen controller 25, input required heat pipe length parameter, touch screen controller 25 sends PLC system to instruction, PLC is controlling servo-driver by expanding module, thus realizes the control of servomotor 11.
The whole course of work of the present embodiment is as follows:
A) fixed length: before equipment runs, need the height needing adjustment three axle cylinder 7 according to the length of producing heat pipe 2, touch screen controller 25 inputs required length parameter, servomotor 11 rotates according to input tape movable wire thick stick 8, adjust three axle cylinder 7 height, namely adjust the height of each heating clamp system 1, thus the heat pipe 2 of different length can be processed according to need of production, expand the processing scope of application of equipment;
B) feeding: place heat pipe 2, a three axle cylinder 7 supported plate 6 to be processed on each heating clamp system 1, holds up the upwards feeding simultaneously of 5, side heating clamp system 1;
C) degasification: heating clamp system 1 clamps 5 heat pipes 2 to be processed simultaneously and carries out bake out, on-condensible gas in heat pipe 2 to be processed expands because being heated, be extruded to the gas collecting segment of heat pipe 2 to be processed, heat pipe gas collecting segment is the technical term in heat pipe industry, refer to heat pipe upper end and leave the less position of one section of diameter, its length is determined by the production technology of heat pipe;
D) seal: sealing cylinder 17 promotes sealing punch 3 by sealing axle 19 and moves, and by coordinating between sealing die 21 with sealing punch 3, is sealed by the gas collecting segment cold welding on the top of heat pipe 2 to be processed;
E) cut off: cut off cylinder 22 and promote cutting knife 4 and travel forward, cut off the redundance of heat pipe 2;
F) return: cut off cylinder 22 and return, three axle cylinders 7 decline, and heat pipe 2 manufacturing procedure completes.
The utility model device frame is V-shape, described V-shape frame 10 comprises about two stations arranged, and each station is respectively provided with a set of heat pipe organisation of working, can realize processing and carry out with material loading simultaneously, namely side three axle cylinder 7 rises processing, and operator can to carrying out material loading in addition; Five heating clamp systems 1 can clamp heating five heat pipes 2 simultaneously; Elevating mechanism is made up of three axle cylinders 7 and gripper shoe 6, three axle cylinder 7 air inlets, makes in gripper shoe five heating clamp systems 1 increase together, completes feeding process; Three axle cylinders 7 can, according to the pipe range up-down adjustment of heat pipe 2 actual needs, by inputting relevant parameter on touch screen controller 25, drive servomotor 11 to rotate, thus drive leading screw 8 motion to realize;
During work, the heat pipe organisation of working of side can heat five heat pipes 2 at every turn, three axle cylinders 7 stretch out simultaneously, five heating clamp systems 1 rise simultaneously, heat pipe 2 top enters in closing device, sealing punch 3 opposite heat tube 2 seals and compresses, and cutting knife 4 opposite heat tube 2 redundance of shearing device carries out sliding trackle, reaches the function of heat pipe 2 fixed length.After sliding trackle terminates, three axle cylinders 7 decline, and the operation of five heat pipes 2 completes.Operating personnel carry out in process in the operation of five heat pipe 2 degasification fixed length to side, can also carry out blanking and material loading, both sides operated in turn to five of an other side heat pipe 2.Middle touch screen controller 25 can Real Time Observation equipment operation condition.The utility model Stability Analysis of Structures, both sides operated in turn, promotes the production efficiency of existing heat pipe greatly, proposes a kind of continous-stable reliable heat pipe degassing fixed length sealing processing device.
Above-described embodiment of the present utility model is only for the utility model example is clearly described, and is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.All do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., within the protection domain that all should be included in the utility model claim.
Claims (7)
1. a heat pipe degassing fixed length sealing processing device, comprise the V-shape frame (10) with two stations, it is characterized in that: described V-shape frame (10) comprises about two stations arranged, each station is respectively provided with a set of heat pipe organisation of working, described heat pipe organisation of working comprises the elevating mechanism being fixed on V-shape frame (10) bottom and being used for carrying out heat pipe (2) to be processed fixed length, be fixed on some heating clamp systems (1) at elevating mechanism top, the closing device that opposite heat tube carries out flattening sealing is provided with directly over each heating clamp system (1), the shearing device cut off by the on-condensible gas gas collecting segment of heat pipe (2) sealing part upper end is provided with above each closing device, described V-shape frame (10) is also provided with and elevating mechanism, heating clamp system (1), the touch screen controller (25) that closing device and shearing device circuit connect.
2. heat pipe degassing fixed length sealing processing device according to claim 1, it is characterized in that: described elevating mechanism comprises the servomotor (11) being fixed on V-shape frame (10) bottom, vertical setting and driven the leading screw (8) be connected by bevel-gear sett (9) with servomotor (11), by three axle cylinders (7) of nut and leading screw (8) threaded engagement, be arranged at the gripper shoe (6) on three axle cylinder (7) piston rod tops, described heating clamp system (1) is set in turn in gripper shoe (6), described servomotor (11) and three axle cylinders (7) are connected with touch screen controller (25) circuit.
3. heat pipe degassing fixed length sealing processing device according to claim 1, it is characterized in that: described heating clamp system (1) comprises the fixing bakelite (16) and movable bakelite (14) that are oppositely arranged, clamping cylinder (13), described movable bakelite (14) is promoted to move linearly by clamping cylinder (13), described fixing bakelite (16) and movable bakelite (14) opposite face are respectively provided with the heat block (12) that a piece is provided with heater element, the middle part of every block heat block (12) is equipped with the semicircle opening for clamping heat pipe (2).
4. heat pipe degassing fixed length sealing processing device according to claim 3, is characterized in that: described V-shape frame (10) is also provided with and is connected with each heat block (12) circuit, for controlling the temperature controller (26) of heat block (12) heating-up temperature.
5. heat pipe degassing fixed length sealing processing device according to claim 4, it is characterized in that: described fixing bakelite (16) is provided with the bakelite axis of guide (15) towards the one side of movable bakelite (14), described movable bakelite (14) is provided with pilot hole towards the one side of fixing bakelite (16), is provided with the linear bearing matched with the bakelite axis of guide (15) in described pilot hole.
6. heat pipe degassing fixed length sealing processing device according to claim 1, it is characterized in that: described closing device comprises the sealing cylinder (17) be connected with touch screen controller (25) circuit, air cylinder support (18), sealing axle (19), the sealing die (21) be fixedly installed, the movable sealing punch (3) arranged, two sealing guide pads (20) being set in parallel in sealing die (21) and sealing punch (3) both sides, described sealing cylinder (17) is fixed on air cylinder support (18) side, described sealing axle (19) one end connects sealing cylinder (17) piston rod, the other end connects sealing punch (3), the opposite face of two sealings guide pad (20) is provided with gathering sill along its length, the dual-side of described sealing die (21) and sealing punch (3) is provided with the flange matched with described gathering sill.
7. heat pipe degassing fixed length sealing processing device according to claim 1, it is characterized in that: described shearing device comprise be connected with touch screen controller (25) circuit cut off cylinder (22), cutter supporter (23), cutting knife (4), two cutting knife guide pads (24) being set in parallel in cutting knife (4) both sides, described cutting knife (4) is connected with the piston rod cutting off cylinder (22) by cutter supporter (23), the opposite face of two cutting knife guide pads (24) is provided with cutting knife gathering sill along its length, the dual-side of described cutting knife (4) is provided with the flange matched with described cutting knife gathering sill.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420872279.8U CN204430779U (en) | 2014-12-31 | 2014-12-31 | A kind of heat pipe degassing fixed length sealing processing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420872279.8U CN204430779U (en) | 2014-12-31 | 2014-12-31 | A kind of heat pipe degassing fixed length sealing processing device |
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| CN204430779U true CN204430779U (en) | 2015-07-01 |
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| CN201420872279.8U Expired - Fee Related CN204430779U (en) | 2014-12-31 | 2014-12-31 | A kind of heat pipe degassing fixed length sealing processing device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106931813A (en) * | 2017-03-01 | 2017-07-07 | 华南理工大学 | A kind of ultrathin heat pipe automatic secondary degasification fixed length mechanism |
| CN110216190A (en) * | 2019-07-04 | 2019-09-10 | 张家港市云宸汽车零部件有限公司 | A kind of slender type round steel size reducing machine |
| CN112607098A (en) * | 2020-12-10 | 2021-04-06 | 杭州中亚机械股份有限公司 | Production equipment for preheating component at upper end of folded sheet and rod-inserting food |
| CN116146455A (en) * | 2021-11-23 | 2023-05-23 | 昆山屹卓达自动化设备有限公司 | Vacuum degassing device for radiating pipe |
-
2014
- 2014-12-31 CN CN201420872279.8U patent/CN204430779U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106931813A (en) * | 2017-03-01 | 2017-07-07 | 华南理工大学 | A kind of ultrathin heat pipe automatic secondary degasification fixed length mechanism |
| CN106931813B (en) * | 2017-03-01 | 2023-06-23 | 华南理工大学 | Automatic secondary degassing and length-fixing mechanism for ultrathin heat pipe |
| CN110216190A (en) * | 2019-07-04 | 2019-09-10 | 张家港市云宸汽车零部件有限公司 | A kind of slender type round steel size reducing machine |
| CN112607098A (en) * | 2020-12-10 | 2021-04-06 | 杭州中亚机械股份有限公司 | Production equipment for preheating component at upper end of folded sheet and rod-inserting food |
| CN116146455A (en) * | 2021-11-23 | 2023-05-23 | 昆山屹卓达自动化设备有限公司 | Vacuum degassing device for radiating pipe |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150701 Termination date: 20171231 |