CN204429393U - One seed shrimp seedling open-mouthed bait micronizer - Google Patents
One seed shrimp seedling open-mouthed bait micronizer Download PDFInfo
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- CN204429393U CN204429393U CN201420763482.1U CN201420763482U CN204429393U CN 204429393 U CN204429393 U CN 204429393U CN 201420763482 U CN201420763482 U CN 201420763482U CN 204429393 U CN204429393 U CN 204429393U
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- 241000583629 Cypridopsis vidua Species 0.000 title claims abstract 3
- 238000010298 pulverizing process Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000009826 distribution Methods 0.000 claims abstract description 3
- 239000012530 fluid Substances 0.000 claims abstract 6
- 238000007599 discharging Methods 0.000 claims abstract 2
- 241000238557 Decapoda Species 0.000 claims description 9
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000011882 ultra-fine particle Substances 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种粉碎设备,具体涉及一种二次粉碎的虾苗开口饵料超微粉碎机。The utility model relates to a crushing device, in particular to a superfine pulverizer for secondary pulverization of open bait for shrimp seedlings.
背景技术Background technique
虾苗开口饵料的超微颗粒制粒成型过程中,需要通过超微粉碎机对原料进行粉碎。超微粉碎机整套系统由料仓、机械粉碎机、分流罩、分级轮等组成,物料通过喂料口经由螺旋喂料输送器进入粉碎室,在高速运转的粉碎锤刀和粉碎齿圈的配合下,物料与粉碎锤刀、粉碎齿圈、以及物料与物料之间的相互反复冲击,碰撞,剪切,摩擦等综合作用下,达到粉碎效果。被粉碎后的物料有气流筛分级机进行分级并收集,没有达到细度要求的物料返回料仓继续粉碎。为了满足物料粉碎后的细度要求,一般通过调整粉碎锤刀以及分级轮的转速,这样势必就会增加用电量,同时还需延长粉碎以及分级时间,降低了粉碎效率。In the process of granulating the ultrafine particles of the open bait for shrimp seedlings, the raw materials need to be pulverized by an ultrafine pulverizer. The whole system of the ultrafine pulverizer is composed of a silo, a mechanical pulverizer, a shunt cover, a classifying wheel, etc. The material enters the pulverization chamber through the feeding port through the screw feeding conveyor. Under the combined action of material and crushing hammer knife, crushing ring gear, and materials and materials, under the combined effects of repeated impact, collision, shearing, friction, etc., the crushing effect is achieved. The crushed materials are classified and collected by the airflow screen classifier, and the materials that do not meet the fineness requirements are returned to the silo to continue crushing. In order to meet the fineness requirements of the crushed materials, the speed of the crushing hammer and classifying wheel is generally adjusted, which will inevitably increase the power consumption, and at the same time prolong the crushing and classifying time, reducing the crushing efficiency.
实用新型内容Utility model content
为了解决上述问题,本实用新型的目的在于提供一种虾苗开口饵料超微粉碎机,其通过在输送过程中进行碾压实现预粉碎,从而无需调整粉碎锤刀以及分级轮的转速和时间,节约了成本,提高了生产效率。In order to solve the above-mentioned problems, the purpose of this utility model is to provide a kind of open-mouth bait ultrafine pulverizer of shrimp seedlings, which realizes pre-crushing by rolling and compacting during the conveying process, so that there is no need to adjust the rotating speed and time of the pulverizing hammer knife and classifying wheel, Save costs and improve production efficiency.
为实现以上目的,本实用新型采取的技术方案是:For realizing above object, the technical scheme that the utility model takes is:
一种虾苗开口饵料超微粉碎机,其包括喂料口、粉碎室、分流罩、分级室,其中,所述喂料口通过喂料通道与粉碎室相连通,所述粉碎室的上侧设置分流罩,分级室设置于分流罩与出料口之间,所述喂料通道中安装有通过喂料电机驱动的喂料螺旋输送器,所述粉碎室内设有旋转盘,所述旋转盘的边缘设有均匀分布的粉碎锤刀,在粉碎室的内壁上设有与所述粉碎锤刀相配合的粉碎齿圈,所述旋转盘由粉碎电机通过固定于旋转盘中心的粉碎主轴驱动,所述分级室内设有分级轮,所述分级轮由分级电机通过固定于分级轮中心的分级轴驱动,所述喂料螺旋输送器和粉碎室之间的喂料通道上安装有上下配合分布的上轮棍和下轮棍,所述上轮棍和下轮棍分别在上旋转电机和下旋转电机的带动下旋转,二者的旋转方向相反,且带动物料向粉碎室移动,所述上轮棍和下轮棍的径向分别设有均匀分布的上轮棍齿圈和下轮棍齿圈,所述上轮棍齿圈和下轮棍齿圈交错分布以对物料进行碾压。An open bait ultrafine pulverizer for shrimp seedlings, which includes a feeding port, a crushing chamber, a shunt cover, and a classifying chamber, wherein the feeding port communicates with the crushing chamber through a feeding passage, and the upper side of the crushing chamber A shunt hood is set, the classification chamber is set between the shunt hood and the discharge port, a feeding screw conveyor driven by a feeding motor is installed in the feeding channel, a rotating disk is arranged in the crushing chamber, and the rotating disk There are evenly distributed pulverizing hammers on the edge of the pulverizing chamber, and a pulverizing ring gear matched with the pulverizing hammers is arranged on the inner wall of the pulverizing chamber. The classifying chamber is provided with a classifying wheel, and the classifying wheel is driven by a classifying motor through a classifying shaft fixed at the center of the classifying wheel, and the feeding channel between the feeding screw conveyor and the crushing chamber is equipped with an upper and lower coordinating distribution wheel. The upper wheel roller and the lower wheel roller, the upper wheel roller and the lower wheel roller are driven by the upper rotating motor and the lower rotating motor to rotate respectively, the rotation directions of the two are opposite, and the materials are driven to move to the crushing chamber, the upper wheel In the radial direction of the roller and the lower roller, there are respectively evenly distributed upper roller roller ring gears and lower roller roller roller ring gears, and the upper roller roller roller roller ring gears and the lower wheel roller roller ring gears are arranged in a staggered manner to roll the materials.
所述虾苗开口饵料超微粉碎机进一步包括设置有粉碎室下侧的净化室,所述净化室与进气口相连通。The open bait ultrafine pulverizer for shrimp seedlings further includes a clean room provided with a lower side of the crushing room, and the clean room communicates with the air inlet.
本实用新型与现有技术相比,其有益效果在于:通过在输送过程中上轮棍和下轮棍的配合下进行碾压实现预粉碎,预粉碎后97%的物料即可通过80目的筛网,基本达到超微粉碎的目的,进入粉碎室后通过粉碎机构的再次粉碎,可实现97%的物料通过200目的筛网,从而无需调整粉碎锤刀以及分级轮的转速和时间,降低的能耗同时增量了产量。Compared with the prior art, the utility model has the beneficial effect that: the pre-crushing is realized by rolling under the cooperation of the upper roller and the lower roller during the conveying process, and 97% of the materials can pass through the 80-mesh sieve after the pre-crushing 97% of the material can pass through the 200-mesh screen after entering the crushing chamber through the crushing mechanism again, so there is no need to adjust the speed and time of the crushing hammer knife and classifying wheel, reducing the energy consumption Consumption increases production at the same time.
附图说明Description of drawings
图1为本实用新型一种虾苗开口饵料超微粉碎机的结构示意图;Fig. 1 is the structure schematic diagram of a kind of shrimp fry opening bait superfine pulverizer of the present utility model;
图2为图1的A向示意图;Fig. 2 is a schematic diagram of direction A of Fig. 1;
图3为上、下轮棍的配合结构示意图。Fig. 3 is a schematic diagram of the cooperation structure of the upper and lower wheel sticks.
附图说明:1、喂料口;11、喂料螺旋输送器;12、喂料电机;13、上轮棍;131、上轮棍齿圈;132、上旋转电机;14、下轮棍;141、下轮棍齿圈;142、下旋转电机;2、旋转盘;21、粉碎锤刀;22、粉碎齿圈;23、粉碎主轴;24、粉碎电机;3、分流罩;4、分级轮;41、分级轴;42、分级电机;5、净化室;6、进气口;7、支架;8、出料口;9、仓门。Description of drawings: 1. Feeding port; 11. Feeding screw conveyor; 12. Feeding motor; 13. Upper roller; 131. Ring gear of upper roller; 132. Upper rotating motor; 14. Lower roller; 141, lower wheel stick ring gear; 142, lower rotating motor; 2, rotating disk; 21, crushing hammer knife; 22, crushing ring gear; 23, crushing main shaft; 24, crushing motor; 3, shunt cover; 4, classifying wheel ; 41, grading shaft; 42, grading motor; 5, clean room; 6, air inlet; 7, bracket; 8, discharge port; 9, warehouse door.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型的内容做进一步详细说明。The content of the present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
请参照图1和图2所示,一种虾苗开口饵料超微粉碎机,其包括支架7以及安装于该支架7上的喂料机构、粉碎机构、分流机构、分级机构和净化机构,其中,粉碎机构、分流机构、分级机构和净化机构通过密封的机壳相连通形成相应的粉碎室、分流室、分级室和净化室5,喂料机构包括喂料口1,喂料口1通过喂料通道与粉碎室相连通,喂料通道中安装有喂料螺旋输送器11,喂料螺旋输送器11在安装于支架7上通过喂料电机12驱动下旋转,用于将物料由喂料机构送至粉碎室进行粉碎。粉碎室的上侧设置分流室,分流室内安装有分流罩3,粉碎室的下侧设置净化室5,净化室5与进气口6相连通,用于整个粉碎工艺采用气力输送,分级室设置于分流罩3与出料口8之间,粉碎室内设有旋转盘2,旋转盘2的中心连接一粉碎主轴23,粉碎主轴23由粉碎电机24带动下旋转,从而使旋转盘2随之转动,旋转盘2的边缘设有均匀分布的粉碎锤刀21,在粉碎室的内壁上设有与粉碎锤刀21相配合的粉碎齿圈22,分级室内设有分级轮4,分级轮4的中心连接一分级轴41,分级轴41由分级电机42带动下旋转,从而使分级轮4随之转动。该分级轴41和粉碎主轴23位于同一直线上。在分流室所在的机壳上设置仓门9,用于维修设备以及不同细度要求时更换部件等。Please refer to Fig. 1 and shown in Fig. 2, a kind of shrimp fry opening bait superfine pulverizer, it comprises support 7 and the feeding mechanism that is installed on this support 7, crushing mechanism, shunting mechanism, classification mechanism and purification mechanism, wherein , the crushing mechanism, diversion mechanism, classification mechanism and purification mechanism are connected through the sealed casing to form the corresponding crushing chamber, diversion chamber, classification chamber and purification chamber 5. The feeding mechanism includes a feeding port 1, and the feeding port 1 passes through the feeding The feeding channel is connected with the crushing chamber, and a feeding screw conveyor 11 is installed in the feeding channel, and the feeding screw conveyor 11 is installed on the support 7 and rotates under the drive of the feeding motor 12, and is used to feed the material from the feeding mechanism Sent to the crushing chamber for crushing. A shunt chamber is set on the upper side of the pulverization chamber, a shunt cover 3 is installed in the shunt chamber, and a clean room 5 is set on the lower side of the pulverization chamber. Between the shunt cover 3 and the discharge port 8, there is a rotating disk 2 in the crushing chamber. A crushing main shaft 23 is connected to the center of the rotating disk 2. The crushing main shaft 23 is driven by the crushing motor 24 to rotate, so that the rotating disk 2 rotates accordingly. , the edge of the rotating disk 2 is provided with evenly distributed crushing hammer blades 21, and the crushing ring gear 22 matched with the crushing hammer blades 21 is provided on the inner wall of the crushing chamber, and a classifying wheel 4 is arranged in the classifying chamber, and the center of the classifying wheel 4 A grading shaft 41 is connected, and the grading shaft 41 is driven to rotate by a grading motor 42, so that the grading wheel 4 rotates accordingly. The classification axis 41 and the crushing main shaft 23 are located on the same straight line. A bin door 9 is provided on the casing where the shunt chamber is located, which is used for maintaining equipment and replacing parts when different fineness requirements are required.
喂料提高物料粉碎细度,同时降低能耗,在本实用新型较佳的实施例中,增设了预粉碎机构,请参照图2和图3所示,喂料螺旋输送器11和粉碎室之间的喂料通道上安装有上下配合分布的上轮棍13和下轮棍14,上轮棍13和下轮棍14分别在上旋转电机132和下旋转电机142的带动下旋转,二者的旋转方向相反,且带动物料向粉碎室移动,上轮棍13和下轮棍14的径向分别设有均匀分布的上轮棍齿圈131和下轮棍齿圈141,上轮棍齿圈131和下轮棍齿圈141交错分布以对物料进行碾压,碾压后的物料可满足97%的物料能通过80目的筛网,达到初步超微粉碎的目的。Feeding improves the crushing fineness of materials while reducing energy consumption. In a preferred embodiment of the present invention, a pre-crushing mechanism is added. Please refer to Fig. 2 and Fig. 3, the feeding screw conveyor 11 and the crushing chamber The upper and lower wheel sticks 13 and the lower wheel sticks 14 that are distributed up and down are installed on the feeding channel between them. The upper wheel sticks 13 and the lower wheel sticks 14 rotate under the drive of the upper rotating motor 132 and the lower rotating motor 142 respectively. The direction of rotation is opposite, and it drives the material to move to the crushing chamber. The radial direction of the upper roller roller 13 and the lower roller roller 14 is respectively equipped with an evenly distributed upper roller roller gear 131 and a lower roller roller gear 141, and the upper roller roller gear 131 Alternately distributed with the lower roller ring gear 141 to crush the materials, 97% of the crushed materials can pass through the 80-mesh screen to achieve the purpose of preliminary superfine pulverization.
喂料口1不断通过喂料螺旋输送器11将物料输送到喂料通道内,经预粉碎机构的初步粉碎后,物料进入粉碎室进行再次粉碎,然后再进行分级、排料,未被分级的物料回到粉碎室再次粉碎,由此多个循环,当满足97%的物料能通过200目的筛网时,即完成超微碎粉工艺。The feeding port 1 continuously conveys the material into the feeding channel through the feeding screw conveyor 11. After the preliminary crushing by the pre-crushing mechanism, the material enters the crushing chamber for re-crushing, and then classifies and discharges the material. The material returns to the crushing chamber to be crushed again, so that after multiple cycles, when 97% of the material can pass through the 200-mesh sieve, the ultra-fine powder process is completed.
上列详细说明是针对本实用新型可行实施例的具体说明,该实施例并非用以限制本实用新型的专利范围,凡未脱离本实用新型所为的等效实施或变更,均应包含于本案的专利范围中。The above detailed description is a specific description of the feasible embodiment of the utility model. This embodiment is not used to limit the patent scope of the utility model. Any equivalent implementation or change that does not deviate from the utility model shall be included in this case within the scope of the patent.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107096608A (en) * | 2017-05-27 | 2017-08-29 | 广州天地实业有限公司 | A kind of vertical ultrafine disintegrator |
CN112170453A (en) * | 2020-09-21 | 2021-01-05 | 安徽新生医学科技有限公司 | Be used for super little tower integrative device of smashing of crayfish crust |
-
2014
- 2014-12-05 CN CN201420763482.1U patent/CN204429393U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107096608A (en) * | 2017-05-27 | 2017-08-29 | 广州天地实业有限公司 | A kind of vertical ultrafine disintegrator |
CN112170453A (en) * | 2020-09-21 | 2021-01-05 | 安徽新生医学科技有限公司 | Be used for super little tower integrative device of smashing of crayfish crust |
CN112170453B (en) * | 2020-09-21 | 2022-01-25 | 安徽新生医学科技有限公司 | Be used for super little tower integrative device of smashing of crayfish crust |
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Address after: 515500 Hengshan village, Jiedong County, Jieyang City, Guangdong Province Patentee after: Guangdong Yuequn Biotechnology Co.,Ltd. Address before: 515500 Hengshan village, Jiedong County, Jieyang City, Guangdong Province Patentee before: GUANGDONG YUEQUN OCEAN BIOLOGICAL RESEARCH DEVELOPMENT Co.,Ltd. |
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Address after: 521000 Hengshan Village, Jiedong Economic Development Experimental Zone, Jieyang City, Guangdong Province Patentee after: Guangdong Yuequn Marine Biotechnology Co.,Ltd. Address before: 515500 Hengshan village, Jiedong County, Jieyang City, Guangdong Province Patentee before: Guangdong Yuequn Biotechnology Co.,Ltd. |
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Granted publication date: 20150701 |