CN204417510U - Corn steep liquor automatic supply device in fermentable production - Google Patents
Corn steep liquor automatic supply device in fermentable production Download PDFInfo
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- CN204417510U CN204417510U CN201420788944.5U CN201420788944U CN204417510U CN 204417510 U CN204417510 U CN 204417510U CN 201420788944 U CN201420788944 U CN 201420788944U CN 204417510 U CN204417510 U CN 204417510U
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Abstract
Corn steep liquor automatic supply device in a kind of fermentable production, pump is connected with storage tank by feeding pipe, and storage tank is connected with weighing pot by weighing pipeline, and weighing pot is connected with material-compound tank by batching pipeline; Described storage tank and weighing pot are sealed structure, and storage tank and weighing pot are provided with inlet pipe, and feeding pipe, weighing pipeline, batching pipeline and inlet pipe are provided with multiple valve.The utility model can realize the automatic accurate dosing of corn steep liquor.Also be convenient to after a collection of corn steep liquor of conveying, detergent line, avoid residual corn to starch and to become sour or infested.
Description
Technical field
The utility model relates to fermentable production technique field, particularly corn steep liquor automatic supply device in a kind of fermentable production.
Background technology
In Liu Suanyan NEOMYCIN SULPHATE fermentative production, corn steep liquor uses as the indispensable a kind of organic nitrogen source class material of fermention medium.Constantly expand with Liu Suanyan NEOMYCIN SULPHATE fermentative production scale, the existing needs using the inadaptable production to the utmost of the operating method of barreled corn steep liquor in actual production feeds intake:
1, carry inconvenient operation, barreled corn steep liquor every barrel of 240Kg, all uses manpower transport, many labor intensive and heavy muscle power.
2, dosing operation is inconvenient, weighs, need 2 people ~ 3 people from the sampling of corn steep liquor bucket, and spills completely at the on-the-spot corn steep liquor of sampling, and pole affects production environment.
3, corn steep liquor stores inconvenient, and the quality that corn steep liquor uses is uneven.Corn steep liquor bucket stores and is subject to natural environment influence, or causes corn steep liquor to have the denaturalization phenomenon that becomes sour; Corn steep liquor bucket easily precipitates when storing, and not easily does even during use, and cause batching quality also uneven, precipitation is serious sometimes, and the corn steep liquor solidliquid mixture of the 30 ~ 50Kg that has an appointment not easily is poured out, and also needs to carry out drawing digging with special tool; Barreled corn steep liquor is when supplier is filling simultaneously, can not ensure the uniformity consistency of every barrel, and the corn steep liquor between causing every barrel also exists uneven situation; The bucket that barreled corn steep liquor uses is when filling, and the quality of bucket cleaning also exists very large hidden danger, also causes having corn steep liquor to go bad infested phenomenon.
Summary of the invention
Technical problem to be solved in the utility model is to provide corn steep liquor automatic supply device in the production of a kind of fermentable, can solve the problem of corn steep liquor feed inconvenience in prior art, reduces labour intensity, enhances productivity.In preferred scheme, can also solve in corn steep liquor blending process, the problem of easily becoming sour.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: corn steep liquor automatic supply device in a kind of fermentable production, pump is connected with storage tank by feeding pipe, and storage tank is connected with weighing pot by weighing pipeline, and weighing pot is connected with material-compound tank by batching pipeline;
Described storage tank and weighing pot are sealed structure, and storage tank and weighing pot are provided with inlet pipe, and feeding pipe, weighing pipeline, batching pipeline and inlet pipe are provided with multiple valve.
Feeding pipe and weighing pipeline interconnect, and feeding pipe or weighing pipeline are also provided with inlet pipe, water inlet pipe and blow-off pipe, and inlet pipe, water inlet pipe and blow-off pipe are provided with valve.
Batching pipeline is also provided with inlet pipe, water inlet pipe and blow-off pipe, and inlet pipe, water inlet pipe and blow-off pipe are provided with valve.
In described weighing pot, tank body is bearing on support by multiple LOAD CELLS.
Connection between tank body and each pipeline is for flexibly connecting.
Whipping appts is provided with in storage tank,
Storage tank is also provided with heat sink.
Described heat sink is semicircle coil pipe, and semicircle coil pipe is coiled in the outer wall of storage tank, and semicircle coil pipe is communicated with water coolant.
In adopting above-mentioned fermentable to produce, corn steep liquor automatic supply device carries out a method of preparing burden, and comprises the following steps:
One, pump is utilized to be sent in storage tank by corn steep liquor;
Two, utilize the inlet pipe of storage tank to pass into pressurized air, corn steep liquor is sent in weighing pot;
Three, after accurate weighing, utilize the inlet pipe of weighing pot to pass into pressurized air, corn steep liquor is sent in material-compound tank;
Realized by above step, the automatic supply of corn steep liquor in fermentable production.
Every 4 ~ 8 hours, start the whipping appts in storage tank, stir 10-20 minute.
Also be provided with automatic cleaning apparatus in tank top, automatic cleaning apparatus is connected with drinking water pipeline, after the corn steep liquor in storage tank is finished, opens automatic cleaning apparatus and cleans in storage tank.
After corn steep liquor has been carried, the water inlet pipe on feeding pipe or weighing pipeline is utilized to clean feeding pipe and weighing pipeline;
The water inlet pipe on batching pipeline is utilized to clean batching pipeline; The inlet pipe on feeding pipe or weighing pipeline is utilized to dry up feeding pipe and weighing pipeline;
The inlet pipe on batching pipeline is utilized to dry up batching pipeline;
Dirt in cleaning process is discharged from blow-off pipe.
Corn steep liquor automatic supply device in the fermentable production that the utility model provides, by adopting above-mentioned structure, can realize the automatic accurate dosing of corn steep liquor.In preferred scheme, the inlet pipe that pipeline is arranged, water inlet pipe and blow-off pipe, be also convenient to after a collection of corn steep liquor of conveying, detergent line, avoid residual corn to starch and to become sour or infested.The sewage of cleaning enters sewage treatment plant.
The utility model has following beneficial effect:
1, have employed automatic weighing system, realize accurate dosing, make use of the high pressure gas feeding in workshop, save energy consumption, be also convenient to clean.Adopt clean cleaning system, and it is easy to operate to store use.Saved manpower after enforcement, reduced labour intensity and easy to operate, also improve the quality of batching, the storage tank of setting is also convenient to the unified homogenizing of corn steep liquor raw material.Corn steep liquor layering avoided by the whipping appts arranged.
2, this project implementation ensure that the steady quality of corn steep liquor liquid material is homogeneous, improves and plays very important effect, add economic benefit to Liu Suanyan NEOMYCIN SULPHATE fermentative production horizontal stable.
3, after the utility model application, site environment has fundamental turn for the better, there is not pollution, creates good environmental benefit.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail:
Fig. 1 is one-piece construction schematic diagram of the present utility model.
In figure: pump 1, storage tank 2, weighing pot 3, LOAD CELLS 31, tank body 32, support 33, material-compound tank 4, pipeline 5, first stopping valve 501, first pressure lock 502, first water valve 503, second stopping valve 504, first wash water valve 505, 3rd stopping valve 506, second pressure lock 507, first row air valve 508, second water valve 509, 4th stopping valve 510, 5th stopping valve 511, second wash water valve 512, 3rd pressure lock 513, 3rd water valve 514, 4th pressure lock 515, second row air valve 516, first bleeder valve 517, 6th stopping valve 518, feeding pipe 519, weigh pipeline 520, batching pipeline 521.
Embodiment
Embodiment 1:
As in Fig. 1, corn steep liquor automatic supply device in a kind of fermentable production, pump 1 is connected with storage tank 2 by feeding pipe 519, and storage tank 2 is connected with weighing pot 3 by weighing pipeline 520, and weighing pot 3 is connected with material-compound tank 4 by batching pipeline 521;
Described storage tank 2 and weighing pot 3 are sealed structure, and storage tank 2 and weighing pot 3 are provided with inlet pipe, and feeding pipe 519, weighing pipeline 520, batching pipeline 521 and inlet pipe are provided with multiple valve.Structure thus, realizes the accurate dosing of corn steep liquor, improves fermentation batches quality, also reduces labour intensity.And because adopting closed batching and conveying, reduce the probability that corn steep liquor pollutes.
In preferred scheme, storage tank 2 is also provided with heat sink.Be specially: the semicircle coil pipe being also provided with spiral at the outer wall of storage tank 2, is connected with water coolant in semicircle coil pipe, to reduce the temperature of storage tank, avoid corn steep liquor gone bad by hot fermentation.
In preferred scheme, be provided with whipping appts, be specially in storage tank 2: be provided with motor 21 at the top of storage tank 2, motor 21 is connected with main shaft 22, main shaft 22 is provided with from top to bottom many group paddles 23.In this example, main shaft 22 rotating speed is 30 revs/min, precipitates and also reduce energy consumption while demixing phenomenon avoiding corn steep liquor.
In preferred scheme, feeding pipe 519 and weighing pipeline 520 interconnect, and feeding pipe 519 or weighing pipeline 520 are also provided with inlet pipe, water inlet pipe and blow-off pipe, and inlet pipe, water inlet pipe and blow-off pipe are provided with valve.Structure thus, is convenient to by water inlet pipe wash feed pipeline 519 and weighs pipeline 520, is convenient to dry up feeding pipe 519 by inlet pipe and weigh pipeline 520, avoids corn steep liquor to go bad further.
In preferred scheme, batching pipeline 521 is also provided with inlet pipe, water inlet pipe and blow-off pipe, and inlet pipe, water inlet pipe and blow-off pipe are provided with valve.Structure thus, is convenient to clean batching pipeline 521.
In preferred scheme, in described weighing pot 3, tank body 32 is bearing on support 33 by multiple LOAD CELLS 31.Structure thus, is convenient to the weight of accurate weighing corn steep liquor, realizes accurate dosing.
In preferred scheme, the connection between tank body 32 and each pipeline is for flexibly connecting.Structure thus, avoids the connection of pipeline, the tolerance range that impact weighs.
Embodiment 2:
In adopting above-mentioned fermentable to produce, corn steep liquor automatic supply device carries out a method of preparing burden, and comprises the following steps:
One, pump 1 is utilized to be sent to by corn steep liquor in storage tank 2;
Two, utilize the inlet pipe of storage tank 2 to pass into pressurized air, corn steep liquor is sent in weighing pot 3;
Three, after accurate weighing, utilize the inlet pipe of weighing pot 3 to pass into pressurized air, corn steep liquor is sent in material-compound tank 4;
Realized by above step, the automatic supply of corn steep liquor in fermentable production.
In preferred scheme, every 4 ~ 8 hours, start the whipping appts in storage tank 2, stir 10-20 minute.Through laboratory proofing, corn steep liquor solution can not produce precipitation and demixing phenomenon in 8 hours, therefore adopted above-mentioned stirring scheme, precipitates and also reduce energy consumption while demixing phenomenon avoiding corn steep liquor.
In preferred scheme, storage tank 2 is also provided with automatic cleaning apparatus in top, and automatic cleaning apparatus is connected with drinking water pipeline, after the corn steep liquor in storage tank 2 is finished, opens automatic cleaning apparatus and cleans in storage tank 2.
After corn steep liquor has been carried, the water inlet pipe on feeding pipe 519 or weighing pipeline 520 is utilized to clean feeding pipe 519 and weighing pipeline 520;
The water inlet pipe on batching pipeline 521 is utilized to clean batching pipeline 521; The inlet pipe on feeding pipe 519 or weighing pipeline 520 is utilized to dry up feeding pipe 519 and weighing pipeline 520;
The inlet pipe on batching pipeline 521 is utilized to dry up batching pipeline 521;
Dirt in cleaning process is discharged from blow-off pipe.
Storage tank 2 capacity in this example is the stainless steel storage tank of 40 cubic metres, fermentation plant is prepared burden the various formula of corn steep liquor liquid used, the computer of the external instrument of automatic weighing system sets, only need press setting key to required corn steep liquor formula ratio during operation, corn steep liquor liquid material automatic transport can be made in material-compound tank.Be specially:
1, the first stopping valve 501, second stopping valve 504, first row air valve 508 is opened, close the first pressure lock 502, first water valve 503, first wash water valve 505, the 3rd stopping valve 506 and the second pressure lock 507, adopt pump 1 that supplier's corn steep liquor that workshop delivered to by tank car is pumped into storage tank 2.
2, every 4 ~ 8 hours, start the whipping appts in storage tank 2, stir 10-20 minute.Preferably, every 4 hours, stir 15 minutes.
3, the first stopping valve 501, first row air valve 508, second water valve 509, the 5th stopping valve 511 and the 4th pressure lock 515 is closed;
Open the second pressure lock 507, second stopping valve 504, the 3rd stopping valve 506, the 4th stopping valve 510 and second row air valve 516, all the other valves are remained stationary state.By the pressurized air that power houses compressed air station provides, from storage tank 2 top press-in storage tank 2, corn steep liquor is from weighing pipeline 520, be drained in tank body 32 and weigh, the weight feeding back to Controlling System when LOAD CELLS 31 reaches setting requirement, closes the second pressure lock 507, stops feed.
4, the 4th stopping valve 510, second row air valve 516, second wash water valve 512, the 3rd pressure lock 513, the 3rd water valve 514 and the first bleeder valve 517 is closed, open the 4th pressure lock 515, the 5th stopping valve 511 and the 6th stopping valve 518, enter weighing pot 3 from inlet pipe through the 4th pressure lock 515 by pressurized air, corn steep liquor is delivered to material-compound tank 4.Complete the automatic supply of corn steep liquor.
Time clean, first clean tank 2, storage tank 2 is provided with automatic cleaning apparatus in top, automatic cleaning apparatus in this example is spherical shower nozzle, automatic cleaning apparatus is connected with drinking water pipeline, tap water is sprayed at the inwall of storage tank 2, after the corn steep liquor in storage tank 2 is finished, opens automatic cleaning apparatus and clean in storage tank 2.
Then open each water valve and wash water valve, close pressure lock, wash feed pipeline 519, weighing pipeline 520 and batching pipeline 521.Sewage is discharged from wash water valve, is delivered to environmental protection station processes by sewage network.
Unnecessary material is discharged from discharge port and is reclaimed.
After cleaning, close each water valve, open pressure lock, utilize pressurized air to dry up stand-by by pipeline and tank body.Mass transport pipeline is needed after a procedure clean in time, in case corn steep liquor liquid material deposits in pipeline, avoid going bad.
The above embodiments are only optimal technical scheme of the present utility model; and should not be considered as restriction of the present utility model; the technical scheme that protection domain of the present utility model should be recorded with claim, the equivalents comprising technical characteristic in the technical scheme of claim record is protection domain.Namely the equivalent replacement within the scope of this improves, also within protection domain of the present utility model.
Claims (8)
1. corn steep liquor automatic supply device in a fermentable production, it is characterized in that: pump (1) is connected with storage tank (2) by feeding pipe (519), storage tank (2) is connected with weighing pot (3) by weighing pipeline (520), and weighing pot (3) is connected with material-compound tank (4) by batching pipeline (521); Described storage tank (2) and weighing pot (3) are sealed structure, and storage tank (2) and weighing pot (3) are provided with inlet pipe, and feeding pipe (519), weighing pipeline (520), batching pipeline (521) and inlet pipe are provided with multiple valve.
2. corn steep liquor automatic supply device in a kind of fermentable production according to claim 1, it is characterized in that: feeding pipe (519) and weighing pipeline (520) interconnect, feeding pipe (519) or weighing pipeline (520) are also provided with inlet pipe, water inlet pipe and blow-off pipe, and inlet pipe, water inlet pipe and blow-off pipe are provided with valve.
3. corn steep liquor automatic supply device in a kind of fermentable production according to claim 2, is characterized in that: batching pipeline (521) is also provided with inlet pipe, water inlet pipe and blow-off pipe, and inlet pipe, water inlet pipe and blow-off pipe are provided with valve.
4. corn steep liquor automatic supply device in a kind of fermentable production according to claim 1, is characterized in that: in described weighing pot (3), tank body (32) is bearing on support (33) by multiple LOAD CELLS (31).
5. corn steep liquor automatic supply device in a kind of fermentable production according to claim 4, is characterized in that: the connection between tank body (32) and each pipeline is for flexibly connecting.
6. corn steep liquor automatic supply device in a kind of fermentable production according to claim 1, is characterized in that: in storage tank (2), be provided with whipping appts.
7. corn steep liquor automatic supply device in a kind of fermentable production according to claim 1, is characterized in that: (2) are also provided with heat sink with storage tank.
8. corn steep liquor automatic supply device in a kind of fermentable production according to claim 7, is characterized in that: described heat sink is semicircle coil pipe, and semicircle coil pipe is coiled in the outer wall of storage tank (2), and semicircle coil pipe is communicated with water coolant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420788944.5U CN204417510U (en) | 2014-12-15 | 2014-12-15 | Corn steep liquor automatic supply device in fermentable production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420788944.5U CN204417510U (en) | 2014-12-15 | 2014-12-15 | Corn steep liquor automatic supply device in fermentable production |
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| CN204417510U true CN204417510U (en) | 2015-06-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420788944.5U Active CN204417510U (en) | 2014-12-15 | 2014-12-15 | Corn steep liquor automatic supply device in fermentable production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104531516A (en) * | 2014-12-15 | 2015-04-22 | 宜昌三峡制药有限公司 | Automatic supply device and method of corn steep liquor in production of microbial fermentation |
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2014
- 2014-12-15 CN CN201420788944.5U patent/CN204417510U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104531516A (en) * | 2014-12-15 | 2015-04-22 | 宜昌三峡制药有限公司 | Automatic supply device and method of corn steep liquor in production of microbial fermentation |
| CN104531516B (en) * | 2014-12-15 | 2017-07-11 | 宜昌三峡制药有限公司 | Corn steep liquor automatic supply device and method in microbial fermentation production |
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