CN204416394U - A kind of bagged material piling feedway - Google Patents

A kind of bagged material piling feedway Download PDF

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CN204416394U
CN204416394U CN201420744166.XU CN201420744166U CN204416394U CN 204416394 U CN204416394 U CN 204416394U CN 201420744166 U CN201420744166 U CN 201420744166U CN 204416394 U CN204416394 U CN 204416394U
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conveying
medium
bagged material
palletizing
bagged
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卢新建
卢家炜
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Tag Vad Foshan City Science And Technology Ltd Of Robot
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Abstract

本实用新型提供一种袋装物料码垛输送装置,其包括机架、并列横跨设置在机架上的若干条输送介质、用于驱动输送介质转动的驱动装置以及与驱动装置信号连接的控制器;每条所述输送介质为长条状输送介质且工作时绕转动轴心转动,所述长条状输送介质在工作时与袋装物料的接触平面为推动平面,所述长条状输送介质具有至少两个存在高度差的推动平面。本实用新型的袋装物料码垛输送装置输送效率高和输送平稳性高,该输送装置可实现袋装物料高速、平稳传送的同时也可实现平整袋中物料的效果。该装置具有加工和维护成本低、使用寿命长、输送效率高以及输送平稳性高等特点。

The utility model provides a bagged material palletizing conveying device, which comprises a frame, a plurality of conveying media arranged side by side across the frame, a driving device for driving the conveying medium to rotate, and a control device connected with the signal of the driving device. device; each conveying medium is a strip-shaped conveying medium and rotates around the axis of rotation during operation, and the contact plane between the strip-shaped conveying medium and the bagged material is the pushing plane during operation, and the strip-shaped conveying medium The medium has at least two pushing planes with height differences. The bagged material palletizing conveying device of the utility model has high conveying efficiency and high conveying stability, and the conveying device can realize the high-speed and stable conveying of the bagged materials, and can also realize the effect of leveling the materials in the bags. The device has the characteristics of low processing and maintenance costs, long service life, high conveying efficiency and high conveying stability.

Description

一种袋装物料码垛输送装置Palletizing and conveying device for bagged materials

技术领域 technical field

本实用新型涉及物料输送设备技术领域,更具体地说,涉及一种袋装物料码垛输送装置。 The utility model relates to the technical field of material conveying equipment, in particular to a bagged material palletizing and conveying device.

背景技术 Background technique

如今,使用机器人进行袋装物料如袋装饲料等搬运码垛设备应用越来越广泛,由于生产的需求,这种搬运码垛设备大多是24小时不停地生产和作业,因此,这样的生产要求就需要码垛设备输送线具备更高的可靠性能和传送性能。 Nowadays, the use of robots for bagged materials such as bagged feed and other handling and palletizing equipment is more and more widely used. Due to production needs, most of this kind of handling and palletizing equipment is produced and operated 24 hours a day. Therefore, such production The requirement requires the palletizing equipment conveyor line to have higher reliability and transmission performance.

特别是针对通过码垛设备对袋装物料进行搬运过程中,在等待抓取输送段时,要求输送装置上的输送辊有足够的动力推动袋装物料前进。现阶段为了提高输送辊的输送动力,通常是采用增加输送辊与袋装物料之间的摩擦力来实现的,通常采用下述两种方式: Especially in the process of handling bagged materials through palletizing equipment, when waiting to grab the conveying section, it is required that the conveying rollers on the conveying device have sufficient power to push the bagged materials forward. At this stage, in order to improve the conveying power of the conveying roller, it is usually achieved by increasing the friction between the conveying roller and the bagged material, usually in the following two ways:

一种方式是采用成本高昂的覆胶辊通过与袋装物料之间产生摩擦力以实现对袋装物料进行推送,但是这种方式在通过长时间高负载使用后,覆胶辊的胶层容易受到磨损,需要更换覆胶辊或不得不用扎带来增加推送阻力,这样导致设备的维修成本高。 One way is to use expensive rubber-covered rollers to push the bagged materials by generating friction with the bagged materials, but this method will cause the rubber layer of the rubber-coated rollers to be easily damaged after long-term high-load use. Due to wear, the rubber-coated roller needs to be replaced or a cable tie has to be used to increase the push resistance, which leads to high maintenance costs for the equipment.

另一种方式是在输送辊上进行滚花工艺增加与袋装物料之间的摩擦力,有些甚至为了增加输送过程中的摩擦力进而形成更好袋装物料的推进力,不得不在输送辊上焊接一些凸点。这样会导致整个输送辊加工工艺要求非常高,增加设备的生产成本和加工成本。 Another way is to carry out the knurling process on the conveying roller to increase the friction between the bagged material and some even in order to increase the friction during the conveying process and form a better propulsion force for the bagged material, they have to be placed on the conveying roller Solder some bumps. This will lead to very high requirements for the processing technology of the entire conveying roller, increasing the production cost and processing cost of the equipment.

上述的两种方式均是利用增大输送辊与袋装物料之间的摩擦力来进行袋装物料的输送,由于袋装物料具有软体不易定型的特性,在输送前均需要工人操作对袋装物料进行拍实或揉实定型后再进行输送。但是这种采用人工操作的方式耗时较长和工作效率低下,而且也无法保证经过输送装置传送至搬运码垛设 备时袋装物料是否变形,即袋中的物料是否平整均匀分布,若袋装物料变形还需要再次通过人工操作对袋装物料进行拍实或揉实定型。这样使得工序步骤复杂并大大降低生产效率,也不适宜大规模的生产使用。 The above two methods are to increase the friction between the conveying roller and the bagged material to carry out the delivery of the bagged material. Since the bagged material has the characteristics that the software is not easy to shape, workers need to operate the bagged material before delivery. The material is transported after being tapped or kneaded and shaped. However, this method of manual operation is time-consuming and inefficient, and it cannot guarantee whether the bagged materials are deformed when they are transported to the handling and palletizing equipment through the conveying device, that is, whether the materials in the bags are evenly distributed. The deformation of the packed materials also requires manual operation to pat or knead the bagged materials to shape them. This makes the process steps complicated and greatly reduces production efficiency, and is also not suitable for large-scale production and use.

因此,现需提供一种加工和维护成本低,可对袋装物料进行高速、平稳传送至码垛设备的同时,还可实现平整袋中物料的码垛输送装置,以适应大规模化生产的迫切需要。 Therefore, it is necessary to provide a low processing and maintenance cost, which can carry out high-speed and stable transmission of bagged materials to the palletizing equipment, and at the same time realize the palletizing and conveying device of the materials in the bag, so as to adapt to large-scale production. urgent need.

实用新型内容 Utility model content

本实用新型的目的在于克服现有技术中的缺点与不足,提供一种加工和维护成本低、使用寿命长、输送效率高以及输送平稳性高的袋装物料码垛输送装置,该输送装置在输送过程中也可实现平整袋中物料的理料功能,并有效解决目前因输送介质表面使用磨损光滑造成输送力不稳定的问题。 The purpose of the utility model is to overcome the shortcomings and deficiencies in the prior art, and provide a bagged material palletizing conveying device with low processing and maintenance costs, long service life, high conveying efficiency and high conveying stability. During the conveying process, it can also realize the material sorting function of the material in the flat bag, and effectively solve the problem of unstable conveying force caused by the wear and tear of the conveying medium surface.

为了达到上述目的,本实用新型通过下述技术方案予以实现:一种袋装物料码垛输送设备,用于将袋装物料理料输送至码垛设备,其出口处设置在码垛设备一侧;其特征在于:包括机架、并列横跨设置在机架上的若干条输送介质、用于驱动输送介质转动的驱动装置以及与驱动装置信号连接的控制器;每条所述输送介质为长条状输送介质且工作时绕转动轴心转动,所述长条状输送介质在工作时与袋装物料的接触平面为推动平面,所述长条状输送介质具有至少两个存在高度差的推动平面。 In order to achieve the above purpose, the utility model is realized through the following technical solutions: a bagged material palletizing and conveying equipment, which is used to transport bagged materials to the palletizing device, and its outlet is set on one side of the palletizing device ; It is characterized in that: it includes a frame, several conveying media arranged side by side across the frame, a driving device for driving the rotating of the conveying medium, and a controller connected with the signal of the driving device; each conveying medium is long The strip-shaped conveying medium rotates around the rotation axis during operation. The contact plane between the strip-shaped conveying medium and the bagged material is the pushing plane during operation. The long strip-shaped conveying medium has at least two pushers with height differences flat.

在上述方案中,本实用新型通过控制器对传输设备进行控制,可实现袋装物料的传送和理料的全自动化过程。而本实用新型的长条状输送介质具有至少两个存在高度差的推动平面,可实现输送介质以高低点交替变化形成的机械力对袋装物料进行理料并输送。该装置的输送介质无需在其表面进行包覆胶质或滚花工艺处理,大大降低了输送介质的生产成本,而且输送介质的加工和维护成本低、使用寿命长,并能有效解决目前因输送介质面使用磨损光滑造成输送力不稳定的问题,从而提高该输送设备的实用性和降低该设备的生产成本。本实用新型通过推送平面高度差形成的机械力对袋装物料进行理料并输送,从而实现袋装物料高速、平稳传送的同时也可实现平整袋中物料的效果,特别适合 机器人自动化码垛生产线的使用和推广。 In the above scheme, the utility model controls the transmission equipment through the controller, which can realize the fully automatic process of conveying and sorting the bagged materials. However, the strip-shaped conveying medium of the utility model has at least two pushing planes with height differences, which can realize the mechanical force formed by the alternating high and low points of the conveying medium to arrange and convey the bagged materials. The conveying medium of this device does not need to be coated with colloid or knurling process on its surface, which greatly reduces the production cost of the conveying medium, and the processing and maintenance costs of the conveying medium are low, and the service life is long, and it can effectively solve the current problems of conveying The wear and tear of the medium surface causes the problem of unstable conveying force, thereby improving the practicability of the conveying equipment and reducing the production cost of the equipment. The utility model arranges and transports the bagged materials by the mechanical force formed by the height difference of the pushing planes, so as to realize the high-speed and stable delivery of the bagged materials and at the same time achieve the effect of leveling the materials in the bag, especially suitable for robot automatic palletizing production lines use and promotion.

更具体地说,每条所述输送介质是截面为多边形的长条状输送介质,输送介质的两端设置在机架上。本实用新型输送介质的截面为多边形,则可根据多边形的特性使得输送介质具有至少两个存在高度差的推送平面,进而实现以高低点交替变化形成的机械力对袋装物料进行理料并输送。 More specifically, each conveying medium is a strip-shaped conveying medium with a polygonal cross section, and the two ends of the conveying medium are arranged on the frame. The cross-section of the conveying medium of the utility model is polygonal, so the conveying medium can have at least two pushing planes with height difference according to the characteristics of the polygon, and then the mechanical force formed by alternating high and low points can be used to arrange and convey the bagged materials .

本实用新型的若干个并列输送介质转动过程中,高低点交替变化形成往前的送进力量拨动袋装物料的前行,同时也可以利用若干个并列输送介质转动过程中高低点交替的变化形成的周期振动将袋装物料进行再一次的平整、理料,这样在保证有足够输送力量的同时,也可有效避免因磨损造成的输送介质表面变光滑导致输送力不够的缺点。 During the rotation process of several parallel conveying media in the utility model, the high and low points alternately change to form the forward feeding force to move the bagged material forward, and at the same time, the alternating change of high and low points during the rotating process of several parallel conveying media can also be used The periodic vibration formed will level and arrange the bagged materials again, so as to ensure sufficient conveying force and effectively avoid the disadvantage of insufficient conveying force caused by the smooth surface of the conveying medium caused by wear.

所述输送介质是指如下结构之一:(一)输送介质由多边形空心管体和转轴连接组成,所述转轴穿设在管体内且两端伸出管体转动设置在机架上;(二)输送介质为一体成形的多边形长条状输送介质,输送介质的两端设有转轴转动设置在机架上。 The conveying medium refers to one of the following structures: (1) The conveying medium is composed of a polygonal hollow pipe body connected with a rotating shaft, the rotating shaft is penetrated in the pipe body and the two ends protrude from the pipe body to be rotated and set on the frame; (2) ) The conveying medium is an integrally formed polygonal long strip conveying medium, and the two ends of the conveying medium are provided with rotating shafts which are rotatably arranged on the frame.

在结构(一)中,所述多边形空心管体为多边形空心钢管,所述转轴为合金钢热处理制成的实心钢轴,管体与转轴一体成型;所述转轴穿设在管体内且两端伸出管体通过轴承座设置在机架上。本实用新型的输送介质通过轴承座安装在机架上这种可拆卸式的结构方式可提高输送介质安装和拆卸的便利性,当输送介质磨损后,只需通过轴承座的拆卸即可快速更换输送介质,而不需要整个输送线的更换,从而提高更换的便利性,降低了设备的维护成本。本实用新型的管体厚度采用3mm以上的钢材料,由于钢管制成的多边形输送介质相对于现有的覆胶或滚花工艺处理的输送介质来说,其厚度比现有输送介质的表面深度大大提高,因此本实用新型的输送介质使用寿命大大提高,以小成本的改造实现了输送介质使用寿命的成倍增加,从而进一步降低该输送设备的使用成本。 In structure (1), the polygonal hollow pipe body is a polygonal hollow steel pipe, the rotating shaft is a solid steel shaft made of heat-treated alloy steel, and the pipe body and the rotating shaft are integrally formed; The protruding pipe body is arranged on the frame through the bearing seat. The conveying medium of the utility model is installed on the frame through the bearing seat. This detachable structural method can improve the convenience of installation and disassembly of the conveying medium. When the conveying medium is worn out, it can be quickly replaced only by disassembling the bearing seat. The conveying medium does not require the replacement of the entire conveying line, thereby improving the convenience of replacement and reducing the maintenance cost of the equipment. The thickness of the pipe body of the utility model adopts the steel material of more than 3mm, because the polygonal conveying medium made of the steel pipe is relatively thicker than the surface depth of the existing conveying medium compared with the conveying medium processed by the existing rubber coating or knurling process Greatly improved, so the service life of the conveying medium of the utility model is greatly improved, and the service life of the conveying medium is multiplied by the transformation at a small cost, thereby further reducing the use cost of the conveying equipment.

所述长条状输送介质具有至少两个存在高度差的推动平面是指:至少两个推动平面与输送介质转动轴心的距离存在高度差。本实用新型采用多边形的特性使得输送介质具有至少两个存在高度差的推动平面。 The elongated conveying medium having at least two pushing planes with height differences means: there is a height difference between the at least two pushing planes and the rotational axis of the conveying medium. The utility model adopts the characteristic of the polygon so that the conveying medium has at least two pushing planes with height differences.

每条所述转轴上分别设置有两个传动齿轮,同一转轴上的两个传动齿轮通 过双链轮分别和相邻两侧转轴上的传动齿轮传动连接;所述双链轮与驱动装置连接,实现相邻转轴以双链轮传动方式相互带动转动。本实用新型采用双链轮的传动方式可加强输送设备对袋装物料输送的平稳性。 Two transmission gears are respectively arranged on each said rotating shaft, and the two transmission gears on the same rotating shaft are respectively connected with the transmission gears on the rotating shafts on the adjacent two sides through double sprockets; the double sprockets are connected with the driving device , to realize that the adjacent rotating shafts drive each other to rotate in a double sprocket transmission mode. The utility model adopts the transmission mode of the double sprockets, which can enhance the stability of the conveying equipment for conveying the bagged materials.

本实用新型还包括用于检测袋装物料输送到位的检测装置和用于阻挡袋装物料输送的挡板;所述检测装置设置在出口处并与控制器信号连接;所述挡板设置在出口处一侧。本实用新型的检测装置可与码垛设备的抓手配合使用,当袋装物料在输送设备输送过程中到达出口处时,检测装置会通过控制器控制码垛设备的抓手对袋装物料进行搬运或操作。而挡板的设置可保证袋装物料输送至出口处。 The utility model also includes a detection device for detecting that the bagged material is delivered in place and a baffle for blocking the delivery of the bagged material; the detection device is arranged at the exit and connected with the controller signal; the baffle is arranged at the exit on one side. The detection device of the utility model can be used in cooperation with the gripper of the palletizing equipment. When the bagged material reaches the exit during the conveying process of the conveying equipment, the detection device will control the gripper of the palletizing equipment to check the bagged material through the controller. handling or operation. The setting of the baffle can ensure that the bagged materials are transported to the outlet.

所述机架为螺纹连接的可拆装结构。本实用新型的机架采用可拆装结构,便于输送设备的安装、拆卸和运输。 The frame is a detachable structure with screw connection. The frame of the utility model adopts a detachable structure, which is convenient for installation, disassembly and transportation of the conveying equipment.

所述机架底部设置有用于调节高度的调节脚。本实用新型调节脚的设计方便输送设备在各使用场所的安装、调试和使用。 The bottom of the frame is provided with adjusting feet for height adjustment. The design of the adjusting foot of the utility model facilitates the installation, debugging and use of the conveying equipment in various places of use.

所述机架上还设置有用于放置线缆的敷线槽。 The frame is also provided with a wiring trough for placing cables.

本实用新型的袋装物料码垛输送设备结构简单、使用方便,该输送设备的工作原理是这样的:根据输送介质能克服袋装物料因并列设置的输送介质之间间隔下坠造成的输送阻力要求,本实用新型通过改变输送介质的形状,即将传统圆柱形长条输送介质巧妙设计为具有至少两个存在高度差的推动平面的输送介质,即多边形长条输送介质,一方面实现可利用多边形输送介质转动过程中高低点交替变化形成往前的送进力量拨动袋装物料的前行,另一方面也实现可以利用多边形输送介质转动过程中高低点交替的变化形成的周期振动将袋装物料进行再一次的理料,达到平整袋中物料的效果。这样既可保证足够输送力量的同时,就能有效避免输送介质因磨损造成其表面变光滑导致输送力不够的缺点,从而提高输送设备的加工和维护成本,提高其使用寿命。 The bagged material palletizing conveying equipment of the utility model is simple in structure and easy to use. The working principle of the conveying equipment is as follows: according to the conveying medium, it can overcome the conveying resistance requirement caused by the falling of the space between the conveying media arranged side by side. , the utility model changes the shape of the conveying medium, that is, the traditional cylindrical strip conveying medium is ingeniously designed as a conveying medium with at least two pushing planes with height differences, that is, a polygonal strip conveying medium. During the rotation of the medium, the high and low points alternately change to form a forward feeding force to move the bagged materials forward. On the other hand, the periodic vibration formed by the alternating high and low points during the rotation of the polygonal conveying medium can be used to transport the bagged materials. Carry out material sorting again to achieve the effect of leveling the material in the bag. In this way, sufficient conveying force can be ensured, and at the same time, the shortcomings of insufficient conveying force caused by the smooth surface of the conveying medium due to wear can be effectively avoided, thereby increasing the processing and maintenance costs of the conveying equipment and improving its service life.

与现有技术相比,本实用新型具有如下优点与有益效果: Compared with the prior art, the utility model has the following advantages and beneficial effects:

1、本实用新型的袋装物料码垛输送装置输送效率高和输送平稳性高,该输送装置的输送方法可实现袋装物料高速、平稳传送的同时也可实现平整袋中物料的效果。 1. The bagged material palletizing conveying device of the utility model has high conveying efficiency and high conveying stability. The conveying method of the conveying device can realize the high-speed and stable conveying of the bagged materials, and can also realize the effect of leveling the materials in the bags.

2、本实用新型的袋装物料码垛输送装置具有加工和维护成本低、使用寿命长、输送效率高以及输送平稳性高等特点,该输送装置在输送过程中也可实现平整袋中物料的理料功能,并有效解决目前因输送介质面使用磨损光滑造成输送力不稳定的问题。 2. The bagged material palletizing conveying device of the present utility model has the characteristics of low processing and maintenance costs, long service life, high conveying efficiency and high conveying stability. Material function, and effectively solve the current problem of unstable conveying force caused by wear and tear on the surface of the conveying medium.

3、本实用新型的袋装物料码垛输送装置结构简单、使用方便,其输送介质更换方便;而机架采用可拆装结构,便于输送设备的安装、拆卸和运输;同时,调节脚的设计方便输送设备在各使用场所的安装、调试和使用。 3. The bagged material palletizing conveying device of the utility model is simple in structure, easy to use, and its conveying medium is convenient to replace; and the frame adopts a detachable structure, which is convenient for installation, disassembly and transportation of the conveying equipment; at the same time, the design of the adjusting feet It is convenient for the installation, commissioning and use of conveying equipment in various places of use.

附图说明 Description of drawings

图1是本实用新型袋装物料码垛输送装置的结构示意图; Fig. 1 is a schematic structural view of the bagged material palletizing conveying device of the present invention;

图2是本实用新型袋装物料码垛输送装置的俯面示意图; Fig. 2 is a top plan view of the bagged material palletizing conveying device of the utility model;

图3是图2中A处放大图; Figure 3 is an enlarged view of A in Figure 2;

图4是本实用新型袋装物料码垛输送装置的侧面示意图(双链轮和挡板未图示); Fig. 4 is a schematic side view of the bagged material palletizing conveying device of the present invention (double sprockets and baffles are not shown);

图5是本实用新型袋装物料码垛输送装置的输送辊结构示意图; Fig. 5 is a structural schematic diagram of the conveying rollers of the bagged material palletizing conveying device of the present invention;

图6是本实用新型袋装物料码垛输送装置的输送辊侧面示意图; Fig. 6 is a schematic side view of the conveying roller of the bagged material palletizing conveying device of the present invention;

其中,1为机架、2为输送辊、3为驱动装置、4为管体、5为转轴、6为轴承座、7为传动齿轮、8为双链轮、9为检测装置、10为挡板、11为调节脚、12为敷线槽。 Among them, 1 is the frame, 2 is the conveying roller, 3 is the driving device, 4 is the pipe body, 5 is the rotating shaft, 6 is the bearing seat, 7 is the transmission gear, 8 is the double sprocket, 9 is the detection device, and 10 is the gear Plate, 11 are adjustment pins, and 12 are wiring grooves.

具体实施方式 Detailed ways

下面结合附图与具体实施方式对本实用新型作进一步详细的描述。 The utility model is described in further detail below in conjunction with the accompanying drawings and specific embodiments.

实施例一 Embodiment one

本实施例以输送介质是截面为多边形的长条状输送辊为例对下面进行说明。 In this embodiment, the conveying medium is an elongated conveying roller with a polygonal cross section as an example to describe the following.

如图1至5所示,本实用新型袋装物料码垛输送设备,是用于将袋装物料理料输送至码垛设备,其出口处设置在码垛设备一侧。该输送设备包括机架1、并列横跨设置在机架1上的输送辊2、用于驱动输送辊2转动的驱动装置3以及 与驱动装置3信号连接的控制器;其中,每条输送辊2为长条状输送辊2且工作时绕转动轴心转动,长条状输送辊2在工作时与袋装物料的接触平面为推动平面,长条状输送辊2具有至少两个存在高度差的推动平面。 As shown in Figures 1 to 5, the bagged material palletizing conveying equipment of the utility model is used to transport the bagged material materials to the palletizing equipment, and its outlet is set on one side of the palletizing equipment. The conveying equipment includes a frame 1, a conveyor roller 2 arranged side by side across the frame 1, a drive device 3 for driving the conveyor roller 2 to rotate, and a controller connected with the drive device 3 signal; wherein each conveyor roller 2 is a strip-shaped conveying roller 2 that rotates around the axis of rotation during operation. The contact plane between the strip-shaped conveying roller 2 and the bagged material is a pushing plane during operation. The strip-shaped conveying roller 2 has at least two height differences. the driving plane.

本实用新型的输送辊2由多边形空心管体4和转轴5组成,转轴5穿设在管体4内且两端伸出管体4通过轴承座6固定设置在机架1上。本实用新型的输送辊2通过轴承座6安装在机架1上这种可拆卸式的结构方式可提高输送辊2安装和拆卸的便利性,当输送辊2磨损后,只需通过轴承座6的拆卸即可快速更换输送辊2,而不需要整个输送线的更换,从而提高更换的便利性,降低了设备的维护成本。 The conveying roller 2 of the utility model is made up of polygonal hollow pipe body 4 and rotating shaft 5, and rotating shaft 5 is arranged in the pipe body 4 and both ends protrude from the pipe body 4 and is fixedly arranged on the frame 1 through the bearing seat 6. The conveying roller 2 of the utility model is installed on the frame 1 through the bearing seat 6. This detachable structure can improve the convenience of installation and disassembly of the conveying roller 2. When the conveying roller 2 is worn out, it only needs to pass through the bearing seat 6. The conveying roller 2 can be replaced quickly without the need to replace the entire conveying line, thereby improving the convenience of replacement and reducing the maintenance cost of the equipment.

该方形空心管体4为方形空心钢管,而转轴5为合金钢热处理制成的实心钢轴,管体4与转轴5一体成型。本实用新型的管体4厚度采用3mm以上的钢材料,由于钢管制成的方形输送辊2相对于现有的覆胶或滚花工艺处理的输送辊2来说,其厚度比现有输送辊2的表面深度大大提高,因此本实用新型的输送辊2使用寿命大大提高,以小成本的改造实现了输送辊2使用寿命的成倍增加,从而进一步降低该输送设备的使用成本。而上述每个推动平面之间形成高度差是指:每个输送辊2中,袋装物料与该输送辊2的管体4接触形成的每个推动平面与转轴5轴心的距离差值。 The square hollow pipe body 4 is a square hollow steel pipe, and the rotating shaft 5 is a solid steel shaft made of heat-treated alloy steel. The pipe body 4 and the rotating shaft 5 are integrally formed. The thickness of the pipe body 4 of the present utility model adopts a steel material of more than 3mm, and the square conveying roller 2 made of the steel pipe is thicker than the existing conveying roller 2 with respect to the conveying roller 2 processed by the existing rubber coating or knurling process. The surface depth of 2 is greatly improved, so the service life of the conveying roller 2 of the present utility model is greatly improved, and the service life of the conveying roller 2 has been doubled with the transformation at a small cost, thereby further reducing the use cost of the conveying equipment. The height difference formed between each of the above-mentioned pushing planes refers to: in each conveying roller 2 , the distance difference between each pushing plane formed by the contact between the bagged material and the tube body 4 of the conveying roller 2 and the shaft center of the rotating shaft 5 .

每条转轴5上分别设置有两个传动齿轮7,为了加强输送设备对袋装物料输送的平稳性,同一转轴5上的两个传动齿轮7通过双链轮8分别和相邻两侧转轴5上的传动齿轮7传动连接,双链轮8与驱动装置3连接,实现相邻转轴5以双链轮8传动方式相互带动转动,从而达到输送设备快速、平稳地对袋装物料进行输送。 Each rotating shaft 5 is provided with two transmission gears 7 respectively. In order to enhance the stability of conveying equipment for bagged materials, the two transmission gears 7 on the same rotating shaft 5 are respectively connected to the rotating shafts 5 on adjacent sides through double sprockets 8. The transmission gear 7 on the top is connected by transmission, and the double sprocket 8 is connected with the driving device 3, so that the adjacent rotating shafts 5 are driven and rotated by the transmission mode of the double sprocket 8, so that the conveying equipment can quickly and smoothly convey the bagged materials.

为了提高该输送设备的自动化功能,本实用新型还包括用于检测袋装物料输送到位的检测装置9和用于阻挡袋装物料输送的挡板10;其中,检测装置9设置在出口处并与控制器信号连接,挡板10设置在出口处一侧。本实用新型的检测装置9可与码垛设备的抓手配合使用,当袋装物料在输送设备输送过程中到达出口处时,检测装置9会通过控制器控制码垛设备的抓手对袋装物料进行搬运或操作。而挡板10的设置可保证袋装物料输送至出口处。 In order to improve the automation function of the conveying equipment, the utility model also includes a detection device 9 for detecting that the bagged material is conveyed in place and a baffle 10 for blocking the conveyance of the bagged material; wherein the detection device 9 is arranged at the outlet and is connected with the The controller signal is connected, and the baffle plate 10 is arranged on the side of the outlet. The detection device 9 of the utility model can be used in cooperation with the gripper of the palletizing equipment. When the bagged material reaches the exit during the conveying process of the conveying equipment, the detection device 9 will control the gripper of the palletizing equipment to pack the bag through the controller. Materials are moved or manipulated. The setting of the baffle plate 10 can ensure that the bagged material is transported to the outlet.

本实用新型的机架1为螺纹连接的可拆装结构,机架1底部设置有用于调节高度的调节脚11,而机架1上还设置有用于放置线缆的敷线槽12。本实用新型的机架1采用可拆装结构,便于输送设备的安装、拆卸和运输,而调节脚11的设计方便输送设备在各使用场所的安装、调试和使用。 The frame 1 of the present utility model is a detachable structure with threaded connection, and the bottom of the frame 1 is provided with an adjustment foot 11 for adjusting the height, and the frame 1 is also provided with a wiring groove 12 for placing cables. The frame 1 of the utility model adopts a detachable structure, which is convenient for installation, disassembly and transportation of the conveying equipment, and the design of the adjusting feet 11 facilitates the installation, debugging and use of the conveying equipment in various places of use.

本实用新型的袋装物料码垛输送装置采用的输送方法,是通过输送介质的推送平面高度差产生的机械力对袋装物料进行理料输送;其中,推送平面是指袋装物料与每个输送介质的接触平面。 The conveying method adopted by the bagged material palletizing conveying device of the utility model is to arrange and convey the bagged materials through the mechanical force generated by the height difference of the pushing plane of the conveying medium; wherein, the pushing plane refers to the bagged materials and each Contact surface of conveyed medium.

而通过输送介质的推送平面高度差产生的机械力对袋装物料进行理料输送具体是指:输送介质为若干个并列排列的输送辊,输送辊的推送平面高度差以高低点交替变化的形式所产生的机械力形成周期性振动,实现对袋装物料的理料;并通过机械力推动袋装物料前行实现输送。上述推送平面的高度差是指:每个输送辊中,每个推送平面到该输送辊的转动轴心之间的距离差值。 The mechanical force generated by the pushing plane height difference of the conveying medium is used to arrange and convey the bagged materials. Specifically, the conveying medium is a number of conveying rollers arranged side by side, and the pushing plane height difference of the conveying rollers is in the form of alternating high and low points. The generated mechanical force forms a periodic vibration to realize the sorting of the bagged materials; and the bagged materials are pushed forward by the mechanical force to realize the transportation. The height difference of the above-mentioned pushing planes refers to: in each conveying roller, the distance difference between each pushing plane and the rotation axis of the conveying roller.

本实用新型的袋装物料码垛输送设备结构简单、使用方便,该输送设备的工作原理是这样的:根据输送辊2能克服袋装物料产因并列设置的输送辊2之间间隔下坠造成的输送阻力要求,本实用新型通过改变输送辊2的形状,即将传统圆柱形输送辊2巧妙设计为具有至少两个存在高度差的推动平面的输送辊2,即多边形长条输送辊2,一方面实现可利用方形输送辊2转动过程中高低点交替变化形成往前的送进力量拨动袋装物料的前行,另一方面也实现可以利用方形输送辊2转动过程中高低点交替的变化形成的周期振动将袋装物料进行再一次的理料,达到平整袋中物料的效果。这样既可保证足够输送力量的同时,就能有效避免输送辊2因磨损造成其表面变光滑导致输送力不够的缺点,从而提高输送设备的加工和维护成本,提高其使用寿命。 The bagged material palletizing conveying equipment of the utility model has simple structure and is easy to use. Conveying resistance requirements, the utility model changes the shape of the conveying roller 2, that is, the traditional cylindrical conveying roller 2 is ingeniously designed as a conveying roller 2 with at least two pushing planes with height differences, that is, the polygonal long conveying roller 2, on the one hand It can be realized that the high and low points alternately change during the rotation of the square conveying roller 2 to form a forward feeding force to move the bagged materials forward. The periodic vibration will reorganize the bagged materials to achieve the effect of leveling the materials in the bags. In this way, sufficient conveying force can be ensured, and the disadvantage of insufficient conveying force caused by the smooth surface of the conveying roller 2 due to wear can be effectively avoided, thereby increasing the processing and maintenance costs of the conveying equipment, and prolonging its service life.

实施例二 Embodiment two

本实施例与实施例一不同之处仅在于:输送辊可采用三边形、五边形或六边形等多边形截面的输送辊,本实施例的其它结构与实施例一一致。 The only difference between this embodiment and the first embodiment is that the conveying rollers can be trigonal, pentagonal or hexagonal and other polygonal cross-section conveying rollers, and the other structures of this embodiment are consistent with the first embodiment.

本实施例可根据生产需求、输送设备输送效率的设定、输送辊产生机械力形成的振动频率的设置以及袋装物料的种类等等生产要素,将输送辊设置为多 边形,通过具有至少两个存在高度差的推动平面,即高低点交替变化形成的机械力对袋装物料进行理料并输送,从而实现袋装物料高速、平稳传送的同时也可实现平整袋中物料的效果。 In this embodiment, according to the production requirements, the setting of the conveying efficiency of the conveying equipment, the setting of the vibration frequency formed by the mechanical force generated by the conveying roller, and the type of bagged materials and other production factors, the conveying roller can be set as a polygon, by having at least Two pushing planes with height difference, that is, the mechanical force formed by the alternation of high and low points, sorts and conveys the bagged materials, so as to realize the high-speed and stable conveying of the bagged materials and also achieve the effect of leveling the materials in the bags.

实施例三 Embodiment three

本实施例与实施例一不同之处仅在于:输送辊可采用非正多边形截面的输送辊,或采用截面为弧形与直线结合的输送辊,本实施例的其它结构与实施例一一致。 The only difference between this embodiment and the first embodiment is that the conveying roller can be a conveying roller with a non-regular polygonal cross-section, or a conveying roller whose cross-section is a combination of an arc and a straight line, and the other structures of this embodiment are consistent with the first embodiment .

本实施例可根据生产需求、输送设备输送效率的设定、输送辊产生机械力形成的振动频率的设置以及袋装物料的种类等等生产要素,将输送辊设置为非正多边形截面或弧形与直线结合的截面,通过具有至少两个存在高度差的推动平面,即高低点交替变化形成的机械力对袋装物料进行理料并输送,从而实现袋装物料高速、平稳传送的同时也可实现平整袋中物料的效果。 In this embodiment, according to the production requirements, the setting of the conveying efficiency of the conveying equipment, the setting of the vibration frequency formed by the mechanical force generated by the conveying roller, and the type of bagged materials and other production factors, the conveying roller can be set to have a non-regular polygonal cross-section or an arc shape. The section combined with the straight line, through at least two pushing planes with height difference, that is, the mechanical force formed by the alternation of high and low points, sorts and transports the bagged materials, so that the bagged materials can be transported at a high speed and stably. Realize the effect of leveling the material in the bag.

实施例四 Embodiment Four

本实施例与实施例一不同之处仅在于:输送辊为一体成形的多边形长条状输送辊,输送辊的两端设有转轴转动设置在机架上,本实施例的其它结构与实施例一一致。 The only difference between this embodiment and Embodiment 1 is that the conveying roller is a polygonal elongated conveying roller formed in one piece, and the two ends of the conveying roller are provided with rotating shafts that are rotatably arranged on the frame. Other structures and embodiments of this embodiment one consistent.

上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。 The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.

Claims (10)

1.一种袋装物料码垛输送装置,用于将袋装物料理料输送至码垛设备,其出口处设置在码垛设备一侧;其特征在于:包括机架、并列横跨设置在机架上的若干条输送介质、用于驱动输送介质转动的驱动装置以及与驱动装置信号连接的控制器;每条所述输送介质为长条状输送介质且工作时绕转动轴心转动,所述长条状输送介质在工作时与袋装物料的接触平面为推动平面,所述长条状输送介质具有至少两个存在高度差的推动平面。 1. A palletizing conveying device for bagged materials, used for conveying bagged materials to palletizing equipment, and its outlet is set on one side of the palletizing equipment; Several pieces of conveying medium on the frame, the driving device for driving the conveying medium to rotate, and the controller connected with the signal of the driving device; The contact plane between the strip-shaped conveying medium and the bagged material during operation is a pushing plane, and the strip-shaped conveying medium has at least two pushing planes with height differences. 2.根据权利要求1所述的袋装物料码垛输送装置,其特征在于:每条所述输送介质是截面为多边形的长条状输送介质,输送介质的两端设置在机架上。 2. The bagged material palletizing conveying device according to claim 1, characterized in that: each conveying medium is a long conveying medium with a polygonal cross-section, and the two ends of the conveying medium are arranged on the frame. 3.根据权利要求2所述的袋装物料码垛输送装置,其特征在于:所述输送介质是指如下结构之一:(一)输送介质由多边形空心管体和转轴连接组成,所述转轴穿设在管体内且两端伸出管体转动设置在机架上;(二)输送介质为一体成形的多边形长条状输送介质,输送介质的两端设有转轴转动设置在机架上。 3. The bagged material palletizing conveying device according to claim 2, characterized in that: the conveying medium refers to one of the following structures: (1) the conveying medium is composed of a polygonal hollow pipe connected to a rotating shaft, and the rotating shaft It is installed in the pipe body and the two ends protrude from the pipe body to rotate and set on the frame; (2) The conveying medium is a polygonal strip-shaped conveying medium integrally formed, and the two ends of the conveying medium are provided with rotating shafts and are rotatably arranged on the frame. 4.根据权利要求3所述的袋装物料码垛输送装置,其特征在于:在结构(一)中,所述多边形空心管体为多边形空心钢管,所述转轴为合金钢热处理制成的实心钢轴,管体与转轴一体成型;所述转轴穿设在管体内且两端伸出管体通过轴承座设置在机架上。 4. The bagged material palletizing conveying device according to claim 3, characterized in that: in structure (1), the polygonal hollow pipe body is a polygonal hollow steel pipe, and the rotating shaft is a solid alloy steel heat-treated The steel shaft, the pipe body and the rotating shaft are integrally formed; the rotating shaft is installed in the pipe body and both ends protrude from the pipe body and are set on the machine frame through the bearing seat. 5.根据权利要求1所述的袋装物料码垛输送装置,其特征在于:所述长条状输送介质具有至少两个存在高度差的推动平面是指:至少两个推动平面与输送介质转动轴心的距离存在高度差。 5. The bagged material palletizing conveying device according to claim 1, characterized in that: the elongated conveying medium has at least two pushing planes with height differences, which means: at least two pushing planes rotate with the conveying medium There is a height difference in the distance of the axis. 6.根据权利要求3所述的袋装物料码垛输送装置,其特征在于:每条所述转轴上分别设置有两个传动齿轮,同一转轴上的两个传动齿轮通过双链轮分别和相邻两侧转轴上的传动齿轮传动连接;所述双链轮与驱动装置连接,实现相邻转轴以双链轮传动方式相互带动转动。 6. The bagged material palletizing conveying device according to claim 3, characterized in that: two transmission gears are respectively arranged on each of the rotating shafts, and the two transmission gears on the same rotating shaft are respectively connected with the corresponding gears through double sprockets. The transmission gears on the adjacent rotating shafts are connected by transmission; the double sprockets are connected with the driving device, so that the adjacent rotating shafts are mutually driven to rotate by means of double sprocket transmission. 7.根据权利要求1所述的袋装物料码垛输送装置,其特征在于:还包括用于检测袋装物料输送到位的检测装置和用于阻挡袋装物料输送的挡板;所述检测装置设置在出口处并与控制器信号连接;所述挡板设置在出口处一侧。 7. The bagged material palletizing conveying device according to claim 1, characterized in that: it also includes a detection device for detecting that the bagged material is conveyed in place and a baffle for blocking the bagged material from being conveyed; the detection device It is arranged at the outlet and connected with the controller signal; the baffle is arranged on one side of the outlet. 8.根据权利要求1所述的袋装物料码垛输送装置,其特征在于:所述机架为螺纹连接的可拆装结构。 8. The bagged material palletizing and conveying device according to claim 1, characterized in that: the frame is a detachable structure with threaded connection. 9.根据权利要求1所述的袋装物料码垛输送装置,其特征在于:所述机架底部设置有用于调节高度的调节脚。 9. The bagged material palletizing conveying device according to claim 1, characterized in that: the bottom of the frame is provided with adjustment feet for height adjustment. 10.根据权利要求1所述的袋装物料码垛输送装置,其特征在于:所述机架上还设置有用于放置线缆的敷线槽。 10. The bagged material palletizing and conveying device according to claim 1, characterized in that: the frame is further provided with a wiring trough for placing cables.
CN201420744166.XU 2014-11-28 2014-11-28 A kind of bagged material piling feedway Expired - Fee Related CN204416394U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104495272A (en) * 2014-11-28 2015-04-08 佛山市泰格威德机器人科技有限公司 Bagged material stacking and conveying method and conveying device
CN106743694A (en) * 2017-01-03 2017-05-31 广西酷达机械科技有限公司 A kind of material bag pile ink recorder

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104495272A (en) * 2014-11-28 2015-04-08 佛山市泰格威德机器人科技有限公司 Bagged material stacking and conveying method and conveying device
CN106743694A (en) * 2017-01-03 2017-05-31 广西酷达机械科技有限公司 A kind of material bag pile ink recorder

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