CN204414617U - A kind of equipment manufacturing ultralight plastic plate - Google Patents
A kind of equipment manufacturing ultralight plastic plate Download PDFInfo
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- CN204414617U CN204414617U CN201520069909.2U CN201520069909U CN204414617U CN 204414617 U CN204414617 U CN 204414617U CN 201520069909 U CN201520069909 U CN 201520069909U CN 204414617 U CN204414617 U CN 204414617U
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Abstract
The utility model discloses a kind of equipment manufacturing ultralight plastic plate, it comprises plastic uptake system, bonding system and hybrid system, plastic uptake system comprises can the first conveyer belt of simultaneously parallel conveying plurality of sheets, for being heated by sheet material first dries warm device, for drying the vacuum mold of the sheet vacuum plastics sucking moulding after the heating of warm device by first, hybrid system comprises the second conveyer belt for carrying PP sheet material, the heating laminating apparatus of the sheet material bonding after the sheet material of plastics sucking moulding bonds by bonding system, the PP sheet material of the second tape transport and plastics sucking moulding also bonded.The utility model preparation and shaping in can realize continuous productive process completely, process stabilizing, the hollow plastic sheet material of preparation has stronger rigidity, light weight, feature that cost is low, meets the designing requirement of car load comfortableness, economy.
Description
Technical field
The utility model relates to a kind of equipment manufacturing ultralight plastic plate.
Background technology
Lightweight and energy-saving and emission-reduction are inevitable requirements that the sustainable development of domestic automobile industry and user promote to automobile fuel ecomomy, also car load manufacturing enterprise has been promoted thus to the extension of the quality standard of parts and the supporting manufacturer of raw material and lifting, impel the technical development of material lightweight, and conventional plastic production equipment is in product light-weight design, be then faced with problems.
One, the product that common plastic injection technique is formed cannot realize hollow structure, cannot realize the lightweight demand of product.
Two, the 3D that common plastic uptake technique can realize product supports form, but, effective supporting construction cannot be formed.
Three, common casting technique can realize the hollow structure of product, but, along with the accumulation of consecutive production machinery, three-dimensional 3D supporting construction will be caused to occur departing from, affect the load of product.
Summary of the invention
The purpose of this utility model be to provide a kind of can the equipment of the ultralight plastic plate of production low cost.
For achieving the above object, the technical solution adopted in the utility model is: a kind of equipment manufacturing ultralight plastic plate, it comprises plastic uptake system, bonding system and hybrid system, described plastic uptake system comprises can the first conveyer belt of simultaneously parallel conveying plurality of sheets, for being heated by described sheet material first dries warm device, for drying the vacuum mold of the sheet vacuum plastics sucking moulding after the heating of warm device by described first, described hybrid system comprises the second conveyer belt for carrying PP sheet material, the heating laminating apparatus of the sheet material bonding after the sheet material of plastics sucking moulding bonds by bonding system, the PP sheet material of the second tape transport and plastics sucking moulding also bonded.
Optimize, described bonding system comprises and the sheet material being coated with glue is adjacent to the fixture of bonding for the sizer of glue coated on each sheet material, for fixing each sheet material.
Optimize, described bonding system comprises high frequency mould and for driving the electronics high frequency oscillation device of described high frequency mould high frequency oscillation.
Optimize, what described heating laminating apparatus comprised that the sheet material carried the second conveyer belt heats second dry warm portion, by the PP sheet material of the second tape transport and plastics sucking moulding and the laminating mould of the sheet material bonding of bonding.
Optimize, described first dries warm device adopts infrared heating mode, and it comprises the intelligent temperature control portion that temperature error can be controlled in 5 ° of C.
Optimize, described vacuum mold have for METHOD FOR CONTINUOUS DETERMINATION dry the height of warm sheet material laser sensor, for the control valve that adjusts air pressure and proportioning valve and reduce the automatic locked mode portion injured the operation of staff.
Further, the maximum upper and lower stroke of described high frequency mould is 700mm, and the highest frequency of described electronics high frequency oscillation device is 27MHZ.
Further, described second dries warm portion comprises the hot air circulation portion making thermal current evenly can penetrate the surface of bonding sheet material, and its initial heating rate can be controlled in 4 ~ 5 DEG C/min, and temperature stabilization can according to working control at 2 ~ 3 DEG C/min after 190 DEG C.
Because technique scheme is used, the utility model compared with prior art has following advantages: the utility model preparation and shaping in can realize continuous productive process completely, process stabilizing, the hollow plastic sheet material of preparation has stronger rigidity, light weight, feature that cost is low, meets the designing requirement of car load comfortableness, economy.
Accompanying drawing explanation
Accompanying drawing 1 is the schematic diagram of equipment in the utility model;
Wherein: 1, plastic uptake system; 2, bonding system; 3, hybrid system; 4, PP sheet material; 11, the first conveyer belt; 12, first dries warm device; 13, vacuum mold; 21, high frequency mould; 22, electronics high frequency oscillation device; 31 second conveyer belts; 32, laminating apparatus is heated; 321, second dries warm portion; 322, laminating mould.
Detailed description of the invention
Below in conjunction with embodiment shown in the drawings, the utility model is further described.
As shown in Figure 1, this equipment manufacturing ultralight plastic plate comprises plastic uptake system 1, bonding system 2 and hybrid system 3.
Plastic uptake system 1 comprises can simultaneously parallel conveying multi-disc PP(polypropylene) the first conveyer belt 11 of sheet material 4, for being heated by PP sheet material 4 first dries warm device 12, for dry first warm device 12 heat after the vacuum mold 13 of PP sheet material 4 vacuum suction moulding, first dries warm device 12 adopts infrared heating mode, it comprises the intelligent temperature control portion that temperature error can be controlled in 5 ° of C, vacuum mold 13 has the laser sensor of the height drying warm sheet material for METHOD FOR CONTINUOUS DETERMINATION, for the control valve that adjusts air pressure and proportioning valve, and reduce the automatic locked mode portion that the operation of staff is injured.
Bonding system 2 comprises high frequency mould 21 and for driving the electronics high frequency oscillation device 22 of high frequency mould 21 high frequency oscillation.Its also can by the sizer for glue coated on each sheet material and for fixing each sheet material and the fixture sheet material being coated with glue being adjacent to bonding form.It is the former in the present embodiment.The maximum upper and lower stroke of high frequency mould 21 is 700mm, and the highest frequency of electronics high frequency oscillation device 22 is 27MHZ.
Hybrid system 3 comprises the heating laminating apparatus 32 that the PP sheet material 4 for carrying the second conveyer belt 31 of PP sheet material 4, the PP sheet material 4 carried by the second conveyer belt 31 after the sheet material 4 of plastics sucking moulding bonds by bonding system 2 and plastics sucking moulding also to bond bonds.What heating laminating apparatus 32 comprised that the PP sheet material 4 carried the second conveyer belt 31 heats second dry warm portion 321, by the PP sheet material 4 of the second tape transport 31 and plastics sucking moulding and the laminating mould 322 that bonds of the PP sheet material 4 of bonding.Second dries warm portion 321 comprises the hot air circulation portion making thermal current evenly can penetrate the surface of bonding sheet material, and its initial heating rate can be controlled in 4 ~ 5 DEG C/min, and temperature stabilization can according to working control at 2 ~ 3 DEG C/min after 190 DEG C.
PP sheet material forms 3D sandwich construction in plastic uptake system, the cavity for reducing material usage and panel weight is formed between sheet material and sheet material, form final sheet material finished product through bonding system and hybrid system again, not only make sheet material meet the requirement of light-high-strength but also greatly reduce production cost.
Above-described embodiment, only for technical conceive of the present utility model and feature are described, its object is to person skilled in the art can be understood content of the present utility model and implement according to this, can not limit protection domain of the present utility model with this.All equivalences done according to the utility model Spirit Essence change or modify, and all should be encompassed within protection domain of the present utility model.
Claims (8)
1. one kind manufactures the equipment of ultralight plastic plate, it is characterized in that: it comprises plastic uptake system, bonding system and hybrid system, described plastic uptake system comprises can the first conveyer belt of simultaneously parallel conveying plurality of sheets, for being heated by described sheet material first dries warm device, for drying the vacuum mold of the sheet vacuum plastics sucking moulding after the heating of warm device by described first, described hybrid system comprises the second conveyer belt for carrying PP sheet material, the heating laminating apparatus of the sheet material bonding after the sheet material of plastics sucking moulding bonds by bonding system, the PP sheet material of the second tape transport and plastics sucking moulding also bonded.
2. the equipment of the ultralight plastic plate of manufacture according to claim 1, is characterized in that: described bonding system comprises and the sheet material being coated with glue is adjacent to the fixture of bonding for the sizer of glue coated on each sheet material, for fixing each sheet material.
3. the equipment of the ultralight plastic plate of manufacture according to claim 1, is characterized in that: described bonding system comprises high frequency mould and for driving the electronics high frequency oscillation device of described high frequency mould high frequency oscillation.
4. the equipment of the ultralight plastic plate of manufacture according to claim 1, is characterized in that: what described heating laminating apparatus comprised that the sheet material carried the second conveyer belt heats second dry warm portion, by the PP sheet material of the second tape transport and plastics sucking moulding and the laminating mould of the sheet material bonding of bonding.
5. the equipment of the ultralight plastic plate of manufacture according to claim 1, is characterized in that: described first dries warm device adopts infrared heating mode, and it comprises the intelligent temperature control portion that temperature error can be controlled in 5 ° of C.
6. the equipment of the ultralight plastic plate of manufacture according to claim 1, is characterized in that: described vacuum mold have for METHOD FOR CONTINUOUS DETERMINATION dry the height of warm sheet material laser sensor, for the control valve that adjusts air pressure and proportioning valve and reduce the automatic locked mode portion injured the operation of staff.
7. the equipment of the ultralight plastic plate of manufacture according to claim 3, is characterized in that: the maximum upper and lower stroke of described high frequency mould is 700mm, and the highest frequency of described electronics high frequency oscillation device is 27MHZ.
8. the equipment of the ultralight plastic plate of manufacture according to claim 4, it is characterized in that: described second dries warm portion comprises the hot air circulation portion making thermal current evenly can penetrate the surface of bonding sheet material, its initial heating rate can be controlled in 4 ~ 5 DEG C/min, and temperature stabilization can according to working control at 2 ~ 3 DEG C/min after 190 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520069909.2U CN204414617U (en) | 2015-01-30 | 2015-01-30 | A kind of equipment manufacturing ultralight plastic plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520069909.2U CN204414617U (en) | 2015-01-30 | 2015-01-30 | A kind of equipment manufacturing ultralight plastic plate |
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| Publication Number | Publication Date |
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| CN204414617U true CN204414617U (en) | 2015-06-24 |
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| CN201520069909.2U Active CN204414617U (en) | 2015-01-30 | 2015-01-30 | A kind of equipment manufacturing ultralight plastic plate |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105599313A (en) * | 2016-03-03 | 2016-05-25 | 大连塑料研究所有限公司 | Double-layer-butt-joint multi-edge three-dimensional structural slab production technology, continuous production forming device and structural slab |
| CN110802904A (en) * | 2019-10-17 | 2020-02-18 | 苏州同舟包装有限公司 | Multilayer high-barrier plastic uptake box and preparation method thereof |
-
2015
- 2015-01-30 CN CN201520069909.2U patent/CN204414617U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105599313A (en) * | 2016-03-03 | 2016-05-25 | 大连塑料研究所有限公司 | Double-layer-butt-joint multi-edge three-dimensional structural slab production technology, continuous production forming device and structural slab |
| CN110802904A (en) * | 2019-10-17 | 2020-02-18 | 苏州同舟包装有限公司 | Multilayer high-barrier plastic uptake box and preparation method thereof |
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