CN204409498U - A kind of crushing separator of wet-layer preparation konjaku powder - Google Patents
A kind of crushing separator of wet-layer preparation konjaku powder Download PDFInfo
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- CN204409498U CN204409498U CN201520063212.4U CN201520063212U CN204409498U CN 204409498 U CN204409498 U CN 204409498U CN 201520063212 U CN201520063212 U CN 201520063212U CN 204409498 U CN204409498 U CN 204409498U
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Abstract
The utility model adopts the crushing separator disclosing a kind of wet-layer preparation konjaku powder, described breaker inwall is provided with porous plate A and porous plate B, lateral wall is fixed with vibrating motor, be provided with high-pressure atomization shower nozzle in breaker inside top, in the space above described porous plate A and the space between described porous plate A and porous plate B, mill ball A and mill ball B be housed respectively; Described solid-liquid separator inwall is provided with a filter residue plate be in tilted layout; Described screenings outlet is connected with described charging aperture by Pulp pump, described discharging opening B be connected with described vacuum filtration machine A and vacuum filtration machine successively, described discharging port A is by being connected with vacuum filtration machine B, alcohol recycle device and alcohol storage tank successively, and the solids exit mouth of described vacuum filtration machine B is connected with described vacuum desiccator.The utility model provides a kind of without SO
2residual, supporting rationally, the few and crushing separator of the wet-layer preparation konjaku powder that production cost is low of alcohol to oil ratio.
Description
Technical field
The utility model relates to konjaku flour preparing technical field, particularly relates to a kind of lapping device of wet-layer preparation konjaku powder.
Background technology
Konjaku You Cheng Amorphophalus rivieri, mill taro, colored stalk lotus, numb taro, careless, the colored stalk rhizoma arisaematis of snakehead etc. are the herbaceos perennials of Araeceae Amorphophallus.Konjaku is the food of a kind of low calorie, low-protein, low vitamin, high dietary-fiber, and high dietary-fiber is effective nutritional labeling.
The core of konjaku powder processing is separation and extraction Glucomannan from konjac tuber, is actually the materials such as removing starch wherein, protein, fiber and obtains comparatively pure Glucomannan particle, and method relatively more conventional is at present dry process.But the maximum defect of this technique is containing SO in konjaku powder
2residue, makes the purposes of fine powder be restricted.
Utility model content
The purpose of this utility model is the defect overcoming prior art, provides a kind of without SO
2residual, supporting rationally, the few and crushing separator of the wet-layer preparation konjaku powder that production cost is low of alcohol to oil ratio.
The technical solution adopted in the utility model is:
A crushing separator for wet-layer preparation konjaku powder, device comprises breaker, Pulp pump, solid-liquid separator, vacuum filtration machine A, vacuum filtration machine B, vacuum desiccator and alcohol recycle device; Charge door is provided with on the left of described breaker, inwall is provided with porous plate A and porous plate B, lateral wall is fixed with vibrating motor, high-pressure atomization shower nozzle is provided with in breaker inside top, described high-pressure atomization shower nozzle is connected with tap water pipe line, in space above described porous plate A and the space between described porous plate A and porous plate B, mill ball A and mill ball B is housed respectively, described breaker lower left sidewall is provided with filling opening, bottom right side is provided with screenings outlet; Described solid-liquid separator inwall is provided with a filter residue plate be in tilted layout, and left side top is provided with charging aperture, and bottom right side is provided with discharging port A, and the outer wall that described filter residue plate right-hand member is connected with described solid-liquid separator is provided with discharging opening B; Described filling opening is connected with an alcohol storage tank, described screenings outlet is connected with described charging aperture by Pulp pump, described discharging opening B be connected with described vacuum filtration machine A and vacuum filtration machine successively, described discharging port A is by being connected with vacuum filtration machine B, alcohol recycle device and alcohol storage tank successively, and the solids exit mouth of described vacuum filtration machine B is connected with described vacuum desiccator.
Further, the sphere diameter of described mill ball A is greater than the sphere diameter of described mill ball B, and two-stage grinds process, accelerates active principle in konjaku and is separated.
Further, the aperture of described porous plate A is greater than the sphere diameter of described mill ball A, prevents mill ball A from falling in space.
Further, the aperture of described porous plate B is greater than the sphere diameter of described mill ball B, prevents mill ball B from falling in space.
Further, the inclination angle of described filter residue plate is 20 ° ~ 30 °, ensures the filtration time of staying of residue.
Further, be provided with a circulating fan in the outside of described solid-liquid separator, described blower fan is connected with the upper and lower of described solid-liquid separator, utilizes blower fan to make the two-way pressure of solid-liquid separator inconsistent, accelerates solid-liquid separation effect.
Further, the mounted angle of described vibrating motor is 10 ° ~ 80 °, according to the intensity of need of production adjustment vibration.
The beneficial effects of the utility model are:
1) the utility model adopts wet processing to carry out the preparation of konjaku powder, adopting alcohol as resistance solvent, not needing people for adding SO
2bPH resistant rice variety, does not therefore contain SO in fine powder
2.
2) in the utility model, the Glucomannan particle of wet method processing fine powder fluffs loose in ordinary cells link under liquid medium effect, be easy to be separated, the long-time pulverizing of the employing adopted without the need to dry method and grinding, decrease the loss of Glucomannan in machining, from but the harvest ratio of fine powder is higher than dry process by 3% ~ 5%.
3) in the utility model, wet method is processed by the crude product pulverized and be separated and obtain, and eliminate Glucomannan particle surface and inner soluble impurity, Glucomannan purity comparatively dry process is high.
4) in the utility model, fresh Amorphophallus rivieri is being pulverized and is being utilized the water being atomized and adding as medium in separating starch process links, alcoholic solution repression of swelling is added immediately after fast-crushing sub-argument starch, fine powder is had little time expanded, reduce water consumption on the one hand, reduce post-production difficulty coal, the fresh Amorphophallus rivieri simultaneously coexisting traditional adds alcohol and suppresses expanded comparing before pulverizing, alcohol consumption significantly reduces, and processing cost also reduces.
5) rationally supporting in the utility model, use safety, automaticity is high and be provided with alcohol recycle device, reclaims and uses alcohol, reduce further the production cost of enterprise.
Accompanying drawing explanation
Fig. 1 ten structural representation of the present utility model.
Detailed description of the invention
In order to make the advantage of the purpose of this utility model and technical scheme clearly understand, below in conjunction with accompanying drawing and example, the utility model is further elaborated.
A crushing separator for wet-layer preparation konjaku powder as shown in Figure 1, device comprises breaker 1, Pulp pump 2, solid-liquid separator 3, vacuum filtration machine A4, vacuum filtration machine B5, vacuum desiccator 6 and alcohol recycle device 7.Be provided with charge door 11 on the left of described breaker 1, inwall is provided with porous plate A12 and porous plate B13, lateral wall is fixed with vibrating motor 14.The mounted angle of described vibrating motor 14 is 10 ° ~ 80 °.Be provided with high-pressure atomization shower nozzle 19 in breaker 1 inside top, described high-pressure atomization shower nozzle 19 is connected with tap water pipe line.In space above described porous plate A12 and the space between described porous plate A12 and porous plate B13, mill ball A15 and mill ball B16 is housed respectively, the sphere diameter of described mill ball A15 is greater than the sphere diameter of described mill ball B16, forms two-stage and grinds.The aperture of described porous plate A12 is greater than the sphere diameter of described mill ball A15, and the aperture of described porous plate B13 is greater than the sphere diameter of described mill ball B16, prevents from falling in underlying space.Described breaker 1 lower sidewalls is provided with filling opening 17 side bottom and is provided with screenings outlet 18.Described solid-liquid separator 3 inwall is provided with a filter residue plate 31 be in tilted layout, and left side top is provided with charging aperture 32, and bottom right side is provided with discharging port A 33, and the outer wall that described filter residue plate 31 right-hand member is connected with described solid-liquid separator 3 is provided with discharging opening B34.The inclination angle of described filter residue plate 31 is 20 ° ~ 30 °, the stop filtration time of adjustment residue.Described filling opening 17 is connected with an alcohol storage tank 8.Described screenings outlet 18 is crossed Pulp pump 2 and is connected with described charging aperture 32.Described discharging opening B34 be connected with described vacuum filtration machine A4 and vacuum filtration machine 5 successively.Described discharging port A 33 is by being connected with vacuum filtration machine B5, alcohol recycle device 7 and alcohol storage tank 8 successively, and the solids exit mouth of described vacuum filtration machine B5 is connected with described vacuum desiccator 6.Be provided with a circulating fan 35 in the outside of described solid-liquid separator 3, described blower fan 35 is connected with the upper and lower of described solid-liquid separator 3, in the space up and down of separator 3 of spending the night, form pressure reduction, accelerates isolated by filtration process.
Working method of the present utility model is:
Open vibrating motor 14, the mill ball A15 in breaker 1 and mill ball B16 opens vibration.Fresh konjaku adds from charge door 11 through cleaning, removing the peel stripping and slicing, meanwhile, and the atomized water that high-pressure atomization shower nozzle 19 sprays.Fresh Amorphophallus rivieri block is successively through the generating collision abrasive action of mill ball A15 and mill ball B16, and the active principle in fresh Amorphophallus rivieri block enters in water, and be pooled to bottom breaker 1, the alcohol added with filling opening 17 mixes simultaneously, suppresses expanded, forms slurries.Slurries are squeezed in solid-liquid separator 3 from screenings outlet 18 through Pulp pump 2, and through the filter residue plate 31 tilted, residue is separated with filtrate.Residue is discharged from discharging opening B34, enters in vacuum filtration machine A6, sloughs the liquid in residue, and remaining dry residue can carry out pulverizing again in fresh konjak block or abandon.The filtrate of split is separated through vacuum filtration machine B5 together with the filtrate discharged from discharging port A 33, obtains moisture head product and the filtrate of crying out alcohol.The moisture product that goes out obtains the moisture head product being less than 1% after vacuum desiccator 6 drying.Alcoholic filtrate, after alcohol recycle device 7 reclaims, is discharged.The alcohol reclaimed is got back in alcohol storage tank 8 and is reused.
In the utility model
1) the utility model adopts wet processing to carry out the preparation of konjaku powder, adopting alcohol as resistance solvent, not needing people for adding SO
2bPH resistant rice variety, does not therefore contain SO in fine powder
2.
2) in the utility model, the Glucomannan particle of wet method processing fine powder fluffs loose in ordinary cells link under liquid medium effect, be easy to be separated, the long-time pulverizing of the employing adopted without the need to dry method and grinding, decrease the loss of Glucomannan in machining, from but the harvest ratio of fine powder is higher than dry process by 3% ~ 5%.
3) in the utility model, wet method is processed by the crude product pulverized and be separated and obtain, and eliminate Glucomannan particle surface and inner soluble impurity, Glucomannan purity comparatively dry process is high.
4) in the utility model, fresh Amorphophallus rivieri is being pulverized and is being utilized the water being atomized and adding as medium in separating starch process links, alcoholic solution repression of swelling is added immediately after fast-crushing sub-argument starch, fine powder is had little time expanded, reduce water consumption on the one hand, reduce post-production difficulty coal, the fresh Amorphophallus rivieri simultaneously coexisting traditional adds alcohol and suppresses expanded comparing before pulverizing, alcohol consumption significantly reduces, and processing cost also reduces.
5) rationally supporting in the utility model, use safety, automaticity is high and be provided with alcohol recycle device, reclaims and uses alcohol, reduce further the production cost of enterprise.
Claims (7)
1. a crushing separator for wet-layer preparation konjaku powder, is characterized in that: device comprises breaker (1), Pulp pump (2), solid-liquid separator (3), vacuum filtration machine A(4), vacuum filtration machine
b(5), vacuum desiccator (6) and alcohol recycle device (7), described breaker (1) left side is provided with charge door (11), inwall is provided with porous plate A(12) and porous plate B(13), lateral wall is fixed with vibrating motor (14), high-pressure atomization shower nozzle (19) is provided with in breaker (1) inside top, described high-pressure atomization shower nozzle (19) is connected with tap water pipe line, at described porous plate A(12) top space and at described porous plate A(12) and porous plate B(13) between space in mill ball A(15 is housed respectively) and mill ball B(16), described breaker (1) lower left sidewall is provided with filling opening (17), bottom right side is provided with screenings outlet (18), described solid-liquid separator (3) inwall is provided with a filter residue plate (31) be in tilted layout, left side top is provided with charging aperture (32), bottom right side is provided with discharging port A (33), and the outer wall that described filter residue plate (31) right-hand member is connected with described solid-liquid separator (3) is provided with discharging opening B(34), described filling opening (17) is connected with an alcohol storage tank (8), described screenings outlet (18) is connected with described charging aperture (32) by Pulp pump (2), described discharging opening B(34) with successively with described vacuum filtration machine A(4) and vacuum filtration machine (5) be connected, described discharging port A (33) by successively with vacuum filtration machine B(5), alcohol recycle device (7) and alcohol storage tank (8) be connected, described vacuum filtration machine B(5) solids exit mouth be connected with described vacuum desiccator (6).
2. the crushing separator of a kind of wet-layer preparation konjaku powder according to claim 1, is characterized in that: described mill ball A(15) sphere diameter be greater than described mill ball B(16) sphere diameter.
3. the crushing separator of a kind of wet-layer preparation konjaku powder according to claim 1, is characterized in that: described porous plate A(12) aperture be greater than described mill ball A(15) sphere diameter.
4. the crushing separator of a kind of wet-layer preparation konjaku powder according to claim 1, is characterized in that: described porous plate B(13) aperture be greater than described mill ball B(16) sphere diameter.
5. the crushing separator of a kind of wet-layer preparation konjaku powder according to claim 1, is characterized in that: the inclination angle of described filter residue plate (31) is 20 ° ~ 30 °.
6. the crushing separator of a kind of wet-layer preparation konjaku powder according to claim 1, it is characterized in that: be provided with a circulating fan (35) in the outside of described solid-liquid separator (3), described blower fan (35) is connected with the upper and lower of described solid-liquid separator (3).
7. the crushing separator of a kind of wet-layer preparation konjaku powder according to claim 1, is characterized in that: the mounted angle of described vibrating motor (14) is 10 ° ~ 80 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520063212.4U CN204409498U (en) | 2015-01-29 | 2015-01-29 | A kind of crushing separator of wet-layer preparation konjaku powder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520063212.4U CN204409498U (en) | 2015-01-29 | 2015-01-29 | A kind of crushing separator of wet-layer preparation konjaku powder |
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| CN204409498U true CN204409498U (en) | 2015-06-24 |
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| CN201520063212.4U Active CN204409498U (en) | 2015-01-29 | 2015-01-29 | A kind of crushing separator of wet-layer preparation konjaku powder |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106617164A (en) * | 2017-02-15 | 2017-05-10 | 宁德职业技术学院 | Konjak fruit peeling and pulping all-in-one machine and using method thereof |
| CN114870479A (en) * | 2022-04-28 | 2022-08-09 | 苏州新区环保服务中心有限公司 | Environment-friendly metal debris collecting device for cutting equipment |
-
2015
- 2015-01-29 CN CN201520063212.4U patent/CN204409498U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106617164A (en) * | 2017-02-15 | 2017-05-10 | 宁德职业技术学院 | Konjak fruit peeling and pulping all-in-one machine and using method thereof |
| CN114870479A (en) * | 2022-04-28 | 2022-08-09 | 苏州新区环保服务中心有限公司 | Environment-friendly metal debris collecting device for cutting equipment |
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| GR01 | Patent grant |