CN204399136U - A kind of lifting based on battery compartment quick replacement device, movement system - Google Patents

A kind of lifting based on battery compartment quick replacement device, movement system Download PDF

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CN204399136U
CN204399136U CN201520014172.4U CN201520014172U CN204399136U CN 204399136 U CN204399136 U CN 204399136U CN 201520014172 U CN201520014172 U CN 201520014172U CN 204399136 U CN204399136 U CN 204399136U
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lifting
battery compartment
replacement device
quick replacement
main frame
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王建排
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Juzhongge New Energy Technology Shanghai Co ltd
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Abstract

一种基于电池仓快速更换装置的提升、转运系统,属于电动汽车附属设置技术领域,结构中包括用于承载电池仓快速更换装置的主框架及在主框架底部设置的转运机构,其关键在于:在主框架上方设有升降机构、结构包括:定位在主框架上方的升降电机、与升降电机输出轴连接的卷轴及借助钢丝绳与卷轴连接的升降框架,所述升降框架借助插接结构与电池仓快速更换装置连接、沿垂直导向机构具有垂直向滑动自由度。在电池仓快速更换装置设置提升、转运系统,提高了在电池仓快速更换装置上暂时搁置的旧电池更新转换效率,进一步减少了需要更换电池仓的电动汽车排队等侯时间,其结构简单、易于操作、自动化程度高、换装速度快。

A lifting and transfer system based on a quick replacement device for a battery compartment belongs to the technical field of electric vehicle accessories. The structure includes a main frame for carrying a quick replacement device for a battery compartment and a transfer mechanism arranged at the bottom of the main frame. The key points are: There is a lifting mechanism above the main frame, and the structure includes: a lifting motor positioned above the main frame, a reel connected to the output shaft of the lifting motor, and a lifting frame connected to the reel by means of a wire rope. The lifting frame is connected to the battery compartment by means of a plug-in structure The quick change device is connected and has a vertical sliding degree of freedom along the vertical guide mechanism. The lifting and transfer system is installed in the quick replacement device of the battery compartment, which improves the renewal and conversion efficiency of the old batteries temporarily put on hold on the quick replacement device of the battery compartment, and further reduces the waiting time for electric vehicles that need to replace the battery compartment. Its structure is simple and easy. High degree of operation and automation, fast changing speed.

Description

一种基于电池仓快速更换装置的提升、转运系统A lifting and transfer system based on a battery compartment quick replacement device

技术领域 technical field

本实用新型属于电动汽车附属设置技术领域,具体地说是一种基于电池仓快速更换装置的提升、转运系统。 The utility model belongs to the technical field of electric vehicle accessories, in particular to a lifting and transfer system based on a quick replacement device for a battery compartment.

背景技术 Background technique

当今社会,能源日益短缺、环境污染严重、全球气候变化潜在影响巨大,电力来源多元化、零排放的电动汽车成为未来汽车的发展方向。电动汽车受电池容量的限制,续航里程较低,限制了电动汽车的推广,因此提高电池容量就成了解决电动汽车的续航里程较低的问题的必要技术手段,但随之带来了电池体积和重量加大、电池充电时间延长、电动汽车更换电池过程困难等问题,因此就出现了换电装置。 In today's society, energy is increasingly scarce, environmental pollution is serious, and the potential impact of global climate change is huge. Electric vehicles with diversified power sources and zero emissions have become the development direction of future vehicles. Electric vehicles are limited by the battery capacity, and the mileage is low, which limits the promotion of electric vehicles. Therefore, increasing the battery capacity has become a necessary technical means to solve the problem of low mileage of electric vehicles, but it brings the battery volume And the weight increases, the battery charging time is prolonged, and the battery replacement process of electric vehicles is difficult, so there is a battery replacement device.

现有换电装置需要满足国家制定电池更换时间应控制在3分钟以内的相关规定,达到与燃油汽车加油时间相近的规定要求。因此要满足国家有关政策规定采用更换电池仓的方法,就要面临沉重电池仓的拆卸、安装及搬运等问题。 The existing battery replacement device needs to meet the relevant national regulations that the battery replacement time should be controlled within 3 minutes, and meet the requirements that are similar to the refueling time of fuel vehicles. Therefore, in order to meet the relevant national policies and regulations and adopt the method of replacing the battery compartment, problems such as disassembly, installation and handling of the heavy battery compartment will be faced.

换电装置在完成拆卸和换装电动汽车电池后,换电装置上暂时搁置的旧电池转移更换新电池的过程非常繁琐、并且转换时间过长,造成了需要更换电池的电动汽车需要长时间排队等侯,耽误了司机大量的时间。因此如何快速提高换电装置上暂时搁置的旧电池更新转换效率,是目前电动汽车的换电方法面临的一个重大课题。 After the battery replacement device has completed the disassembly and replacement of the electric vehicle battery, the process of transferring the temporarily shelved old battery on the battery replacement device to replace the new battery is very cumbersome, and the conversion time is too long, resulting in long queues for electric vehicles that need to replace the battery Waiting, delayed the driver a lot of time. Therefore, how to quickly improve the renewal and conversion efficiency of the temporarily shelved old batteries on the battery exchange device is a major issue that the battery exchange method for electric vehicles currently faces.

发明内容 Contents of the invention

本实用新型的目的是提供了一种基于电池仓快速更换装置的提升、转运系统,在电池仓快速更换装置设置提升、转运系统,提高了在电池仓快速更换装置上暂时搁置的旧电池更新转换效率,进一步减少了需要更换电池仓的电动汽车排队等侯时间,其结构简单、易于操作、自动化程度高、换装速度快。 The purpose of this utility model is to provide a lifting and transfer system based on the quick replacement device of the battery compartment. Efficiency further reduces the queuing time of electric vehicles that need to replace the battery compartment. It has a simple structure, easy operation, high degree of automation, and fast replacement.

本实用新型采取的技术方案是:一种基于电池仓快速更换装置的提升、转运系统,结构中包括用于承载电池仓快速更换装置的主框架及在主框架底部设置的转运机构,其关键在于:在主框架上方设有升降机构、结构包括:定位在主框架上方的升降电机、与升降电机输出轴连接的卷轴及借助钢丝绳与卷轴连接的升降框架,所述升降框架借助插接结构与电池仓快速更换装置连接、沿垂直导向机构具有垂直向滑动自由度。 The technical solution adopted by the utility model is: a lifting and transfer system based on the quick replacement device of the battery compartment. The structure includes a main frame for carrying the quick replacement device of the battery compartment and a transfer mechanism arranged at the bottom of the main frame. : A lifting mechanism is provided above the main frame, and the structure includes: a lifting motor positioned above the main frame, a reel connected to the output shaft of the lifting motor, and a lifting frame connected to the reel by means of a wire rope, and the lifting frame is connected to the battery by means of a plug-in structure The bin quick change device is connected and has a vertical sliding degree of freedom along the vertical guide mechanism.

进一步:电池仓快速更换装置结构包括底座框架、设置底座框架上方的双轨换电工作台,升降框架借助插接结构与底座框架连接。 Further: The structure of the quick replacement device for the battery compartment includes a base frame and a double-track battery replacement workbench above the base frame, and the lifting frame is connected to the base frame by means of a plug-in structure.

升降框架上端面设有挂环,所述钢丝绳借助挂钩与挂环配合。 A hanging ring is arranged on the upper end surface of the lifting frame, and the steel wire rope cooperates with the hanging ring by means of a hook.

组成主框架的横、纵支撑梁之间借助插接结构连接形成可拆卸式框架。 The horizontal and vertical support beams that make up the main frame are connected by means of a plug-in structure to form a detachable frame.

垂直导向机构结构包括对称垂直设置在主框架两侧的升降滑杆、与升降滑杆配套且定位在升降框架和底座框架两侧的滑动直线轴承。 The structure of the vertical guide mechanism includes lifting slide bars symmetrically and vertically arranged on both sides of the main frame, and sliding linear bearings matched with the lifting slide bars and positioned on both sides of the lifting frame and the base frame.

转运机构结构包括设置在主框架底部的行走轮、及驱动行走轮的行走电机。 The transfer mechanism structure includes road wheels arranged at the bottom of the main frame, and a road motor for driving the road wheels.

在行走面上设置与行走轮配套的轨道总成。 A track assembly matched with the running wheels is arranged on the running surface.

本实用新型产生的有益效果:该提升、转运系统配合电池仓快速更换装置使用,可有效减小在电池仓快速更换装置上暂时搁置的旧电池更换成新电池的时间,进而减少了需要更换电池仓的电动汽车排队等侯时间,从而提高了电池仓快速更换装置的换电效率,其结构简单、易于操作、自动化程度高、换装速度快。 Beneficial effects of the utility model: the lifting and transfer system is used in conjunction with the quick replacement device of the battery compartment, which can effectively reduce the time for replacing the old battery temporarily placed on the quick replacement device of the battery compartment with a new battery, thereby reducing the need to replace the battery The waiting time of the electric vehicles in the warehouse is improved, thereby improving the power exchange efficiency of the battery compartment quick replacement device. It has a simple structure, easy operation, high degree of automation, and fast replacement speed.

下面结合说明书附图和具体实施方式进一步详细说明。 The following will be further described in detail in conjunction with the accompanying drawings and specific embodiments of the description.

附图说明 Description of drawings

图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2是升降机构的结构示意图; Fig. 2 is the structural representation of lifting mechanism;

图3是图2中A的局部放大示意图; Fig. 3 is a partially enlarged schematic diagram of A in Fig. 2;

图4是图2中B的局部放大示意图; Fig. 4 is the partially enlarged schematic view of B in Fig. 2;

附图中,1是主框架,1-1是升降电机,1-2是钢丝绳,1-3是卷轴,1-4是升降框架,1-5是挂环,1-6是升降滑杆,1-7是滑动直线轴承,1-8是行走轮,2是底座框架,A代表升降框架与底座框架连接的插接结构,B代表钢丝绳与挂环的配合结构。 In the accompanying drawings, 1 is the main frame, 1-1 is the lifting motor, 1-2 is the wire rope, 1-3 is the reel, 1-4 is the lifting frame, 1-5 is the hanging ring, 1-6 is the lifting slide bar, 1-7 is a sliding linear bearing, 1-8 is a walking wheel, 2 is a base frame, A represents the plug-in structure connecting the lifting frame and the base frame, and B represents the matching structure of the steel wire rope and the hanging ring.

具体实施方式 Detailed ways

参看附图1-4,一种基于电池仓快速更换装置的提升、转运系统,结构中包括用于承载电池仓快速更换装置的主框架1及在主框架1底部设置的转运机构,其关键在于:在主框架1上方设有升降机构、结构包括:定位在主框架1上方的升降电机1-1、与升降电机1-1输出轴连接的卷轴1-3及借助钢丝绳1-2与卷轴1-3连接的升降框架1-4,所述升降框架1-4借助插接结构与电池仓快速更换装置连接、沿垂直导向机构具有垂直向滑动自由度。 Referring to Figures 1-4, a lifting and transfer system based on a battery compartment quick replacement device, the structure includes a main frame 1 for carrying a battery compartment quick replacement device and a transfer mechanism set at the bottom of the main frame 1, the key lies in : A lifting mechanism is provided above the main frame 1, and the structure includes: a lifting motor 1-1 positioned above the main frame 1, a reel 1-3 connected to the output shaft of the lifting motor 1-1, and a reel 1 connected with the wire rope 1-2 -3 connected lifting frame 1-4, the lifting frame 1-4 is connected with the battery compartment quick replacement device by means of a plug-in structure, and has a vertical sliding degree of freedom along the vertical guide mechanism.

所述电池仓快速更换装置结构包括底座框架2、设置底座框架2上方的双轨换电工作台,升降框架1-4借助插接结构与底座框架2连接。 The structure of the quick replacement device for the battery compartment includes a base frame 2 and a double-track power exchange workbench arranged above the base frame 2 , and the lifting frames 1-4 are connected to the base frame 2 by means of a plug-in structure.

所述升降框架1-4上端面设有挂环1-5,所述钢丝绳1-2借助挂钩与挂环1-5配合。 The upper end surface of the lifting frame 1-4 is provided with a hanging ring 1-5, and the steel wire rope 1-2 cooperates with the hanging ring 1-5 by means of a hook.

组成主框架1的横、纵支撑梁之间借助插接结构连接形成可拆卸式框架。 The horizontal and vertical support beams that make up the main frame 1 are connected by means of a plug-in structure to form a detachable frame.

所述垂直导向机构结构包括对称垂直设置在主框架1两侧的升降滑杆1-6、与升降滑杆1-6配套且定位在升降框架1-4和底座框架2两侧的滑动直线轴承1-7。电池仓快速更换装置借助升降电机1-1、卷轴1-3、钢丝绳1-2和升降框架1-4组合的升降机构可沿滑动直线轴承1-7和升降滑杆1-6组成的垂直导向机构垂直向上下位移。 The structure of the vertical guide mechanism includes lifting slide bars 1-6 symmetrically arranged vertically on both sides of the main frame 1, sliding linear bearings matched with the lifting slide bars 1-6 and positioned on both sides of the lifting frame 1-4 and the base frame 2 1-7. The quick replacement device for the battery compartment can be guided along the vertical guide composed of the sliding linear bearing 1-7 and the lifting slide bar 1-6 by means of the lifting mechanism combined with the lifting motor 1-1, the reel 1-3, the steel wire rope 1-2 and the lifting frame 1-4. The mechanism moves vertically up and down.

所述转运机构结构包括设置在主框架1底部的行走轮1-8、及驱动行走轮1-8的行走电机。 The transfer mechanism structure includes traveling wheels 1-8 arranged at the bottom of the main frame 1, and a traveling motor driving the traveling wheels 1-8.

在行走面上设置与行走轮1-8配套的轨道总成。 A track assembly matched with the walking wheels 1-8 is set on the walking surface.

在具体实施时,在双轨换电工作台在完成电动汽车的电池仓更换后,电动汽车的旧电池仓即使用后电量不足的电池仓暂时搁置在双轨换电工作台上,双轨换电工作台上需要更换新电池仓即电量充足的电池仓替换旧电池仓来满足未换电池仓的电动汽车的换电需求;启动行走电机驱动行走轮1-8沿行走面上设置的轨道总成移动到旧电池仓存放架处,借助升降电机1-1驱动卷轴1-3卷取钢丝绳1-2提升双轨换电工作台,从而使双轨换电工作台上的旧电池仓对准存放架中空闲位置处放置旧电池仓,再通过行走电机驱动行走轮1-8沿行走面上设置的轨道总成移动到新电池仓存放架处,借助升降电机1-1驱动卷轴1-3卷取钢丝绳1-2提升双轨换电工作台,从而使双轨换电工作台对准存放架中新电池仓,使用双轨换电工作台取下新电池仓,再通过行走电机驱动行走轮1-8沿行走面上设置的轨道总成移动到换电区域,给需要换电池仓的电动汽车换电。 In the specific implementation, after the battery compartment of the electric vehicle is replaced by the double-track power exchange workbench, the old battery compartment of the electric vehicle, that is, the battery compartment with insufficient power after use, is temporarily placed on the double-track power exchange workbench, and the double-track power exchange workbench It is necessary to replace the new battery compartment, that is, the battery compartment with sufficient power to replace the old battery compartment to meet the battery replacement requirements of the electric vehicle without the battery compartment; start the walking motor to drive the traveling wheels 1-8 to move to the At the storage rack of the old battery compartment, use the lifting motor 1-1 to drive the reel 1-3 to take up the wire rope 1-2 to elevate the double-track power exchange workbench, so that the old battery compartment on the double-rail power exchange workbench is aligned with the free position in the storage rack place the old battery compartment, and then drive the traveling wheels 1-8 along the track assembly set on the walking surface to move to the storage rack of the new battery compartment through the walking motor, and use the lifting motor 1-1 to drive the reel 1-3 to take up the wire rope 1- 2 Lift the double-track power exchange workbench, so that the double-rail power exchange workbench is aligned with the new battery compartment in the storage rack, use the double-track power exchange workbench to remove the new battery compartment, and then drive the traveling wheels 1-8 along the walking surface through the walking motor The set track assembly moves to the battery replacement area to replace the electric vehicles that need to replace the battery compartment.

Claims (7)

1. the lifting based on battery compartment quick replacement device, movement system, the transshipment acitivity that structure comprises the main frame (1) for carrying battery compartment quick replacement device and arranges in main frame (1) bottom, it is characterized in that: be provided with lifting mechanism in main frame (1) top, structure comprises: the lifting motor (1-1) being positioned at main frame (1) top, the spool (1-3) be connected with lifting motor (1-1) output shaft and the lifting frame (1-4) be connected with spool (1-3) by steel rope (1-2), described lifting frame (1-4) is connected with battery compartment quick replacement device by connected structure, along vertically-guided mechanism, there is Vertical dimension free sliding degree.
2. the lifting based on battery compartment quick replacement device according to claims 1, movement system, it is characterized in that: described battery compartment quick replacement device structure comprises bedframe (2), arrange the double track of bedframe (2) top changes electrician's station, and described lifting frame (1-4) is connected with bedframe (2) by connected structure.
3. the lifting based on battery compartment quick replacement device according to claims 1, movement system, is characterized in that: described lifting frame (1-4) upper surface is provided with link (1-5), and described steel rope (1-2) coordinates with link (1-5) by hook.
4. the lifting based on battery compartment quick replacement device according to claims 1, movement system, is characterized in that: be connected to form detachable cage by connected structure between the horizontal stroke of composition main frame (1), vertical support beam.
5. the lifting based on battery compartment quick replacement device according to claims 1, movement system, is characterized in that: described vertically-guided mechanism structure comprises the lifting slide bar (1-6), supporting and be positioned at the sliding straight bearing (1-7) of lifting frame (1-4) and bedframe (2) both sides with lifting slide bar (1-6) that Symmetrical vertical is arranged on main frame (1) both sides.
6. the lifting based on battery compartment quick replacement device according to claims 1, movement system, is characterized in that: described transshipment acitivity structure comprises the road wheel (1-8) and the movable motor of ground-engaging wheel (1-8) that are arranged on main frame (1) bottom.
7. the lifting based on battery compartment quick replacement device according to claims 7, movement system, is characterized in that: on walking surface, arrange the track assembly supporting with road wheel (1-8).
CN201520014172.4U 2015-01-09 2015-01-09 A kind of lifting based on battery compartment quick replacement device, movement system Expired - Lifetime CN204399136U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109204247A (en) * 2018-10-26 2019-01-15 青岛联合新能源汽车有限公司 A kind of electric car changes electric cabinet with changing electric transfer table
CN109501761A (en) * 2018-05-09 2019-03-22 蔚来汽车有限公司 Battery transportation device and battery replacement station
CN110606057A (en) * 2019-10-28 2019-12-24 广东博智林机器人有限公司 Battery replacing robot
CN113629340A (en) * 2020-05-08 2021-11-09 帝亚一维新能源汽车有限公司 Quick-replaceable power battery pack and method for disassembling and assembling battery of portable battery replacing electric vehicle

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109501761A (en) * 2018-05-09 2019-03-22 蔚来汽车有限公司 Battery transportation device and battery replacement station
CN109204247A (en) * 2018-10-26 2019-01-15 青岛联合新能源汽车有限公司 A kind of electric car changes electric cabinet with changing electric transfer table
CN109204247B (en) * 2018-10-26 2024-04-12 青岛联合新能源汽车有限公司 Electric automobile trades electric cabinet with trading electric conversion table
CN110606057A (en) * 2019-10-28 2019-12-24 广东博智林机器人有限公司 Battery replacing robot
CN113629340A (en) * 2020-05-08 2021-11-09 帝亚一维新能源汽车有限公司 Quick-replaceable power battery pack and method for disassembling and assembling battery of portable battery replacing electric vehicle

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