CN204389164U - For the mechanism of gearbox shifting and stroke detection - Google Patents
For the mechanism of gearbox shifting and stroke detection Download PDFInfo
- Publication number
- CN204389164U CN204389164U CN201520023962.9U CN201520023962U CN204389164U CN 204389164 U CN204389164 U CN 204389164U CN 201520023962 U CN201520023962 U CN 201520023962U CN 204389164 U CN204389164 U CN 204389164U
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- stroke detection
- type support
- signal lamp
- connecting rod
- pedestal
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Abstract
For the mechanism of gearbox shifting and stroke detection, it is primarily of gearshift main body and stroke detection parts two parts composition, described gearshift main body comprise one on the wall box stretching out selector shaft hard-wired L-type support, this L-type support outer end is hinged with a gear level, and the bottom of gear level is connected to selector shaft by hinged connecting rod; Described stroke detection parts comprise the pedestal on a wall box being arranged on selector shaft limit, outside this pedestal, signal lamp switch are housed and are configured with frizzen; Described L-type support is bolted on the sidewall of casing, and described connecting rod is connected with shifting shaft by rotary body parts, and on connecting rod, be fixed with a rotary sleeve; The signal lamp switch plane that the pedestal of stroke detection parts is installed gets minus tolerance with the spacing H of the wall box installing L-type support; It is simple that it has structure, uses easy to operate, reduces accident risk, reduces labour intensity, improves product percent of pass, the feature such as to increase work efficiency.
Description
Technical field
The utility model relates to a kind of mechanism for gearbox shifting and stroke detection, belong to wheel box test run technical field.
Background technology
EMT electric shift case shifting shaft mostly is and moves in parallel gear shifting structure, and as shown in Figure 1, require during gearshift that promoting two shifting shafts successively drives shift fork to hang each gear test run, each gear gearshift stroke need reach 11 ± 0.1mm to its outside drawing.Existing test run gearshift mode is for being screwed into corresponding gearshift axle head screw thread place respectively as shown in Figure 2 by two handles, after electric motor starting, drawing handle is linked into four, three, two, one each gear successively and realizes gear shift operation.Because each shelves power of putting into gear of this wheel box reaches 350-400N and without synchronizer structure, therefore can produce pause and transition in rhythm or melody difficult extension phenomenon when hanging each gear, operative employee has strong complaints.
The shortcoming that this process for gear mainly exists is summarized as follows:
A twists shift handle and handle may be caused to come off fall on rotary flange, easily cause personal injury after electric motor starting.Also potential potential safety hazard is there is in shift handle close to output flange.
B respectively keeps off gear shifting force and reaches 350-400N, and direct push-and-pull gearshift is more difficult and can cause the discomfort of hand.
C respectively keeps off gearshift stroke accuracy and reaches 11 ± 0.1mm, and a gear occurred that shift fork and casing were interfered and causes gear not to be suspended to a phenomenon, position as shown in Figure 3 after putting into gear, and cannot to find and existing rhythm of production does not possess the condition that every platform detection one keeps off stroke because of visual.
D gear difficulty is hung and gearshift stroke sampling observation process makes overall test run inefficiency.
Utility model content
The purpose of this utility model is the deficiency overcoming prior art existence, and provides a kind of structure simple, uses easy to operate, reduce accident risk, reduce labour intensity, improve the qualification rate of product, the mechanism for gearbox shifting and stroke detection increased work efficiency.
The purpose of this utility model has been come by following technical solution, described a kind of mechanism for gearbox shifting and stroke detection, it is primarily of gearshift main body and stroke detection parts two parts composition, it is characterized in that described gearshift main body comprise one on the wall box stretching out shifting shaft hard-wired L-type support, this L-type support outer end is hinged with a gear level, and the bottom of gear level is connected to shifting shaft by hinged connecting rod;
Described stroke detection parts comprise the pedestal on a wall box being arranged on shifting shaft limit, outside this pedestal, signal lamp switch are housed and are configured with frizzen.
L-type support described in the utility model is bolted on the sidewall of casing, and described connecting rod is connected with shifting shaft by rotary body parts, and on connecting rod, be fixed with a rotary sleeve; The signal lamp switch plane that the pedestal of stroke detection parts is installed gets minus tolerance with the spacing H of the wall box installing L-type support.
Unthreaded hole connecting rod described in the utility model being fixed rotary sleeve adopts long slot bore, and the end wiring harness interface of described signal lamp switch is combined with signal lamp interface, and described signal lamp switch selects the 3729100-YT that automobile product is conventional.
The utility model can effectively reduce labour intensity during its gearshift, improves test run efficiency; Use simple, can skillfully use after simple teaching; Gearshift detection effect is obvious, can perception 0.02mm stroke change rapidly after debugging, guarantees that a gear reaches the stroke of putting into gear of 11 ± 0.1mm, eliminates loaded down with trivial details hand dipping and to put into gear the step of stroke, and product is shifted gears stroke qualification rate >=99%.The product that dispatched from the factory after this frock of use does not just reflect a gear gearshift incomplete phenomena again, and the factory that returns reducing product leads, provides cost savings.Use of the present utility model substantially increases product test run qualification rate, and actual gearshift and the comparable existing mode of detection efficiency improve about 50%, and economic benefit is very remarkable; There is structure simple, use easy to operate, reduce accident risk, reduce labour intensity, improve the qualification rate of product, the feature such as to increase work efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of existing wheel box.
Fig. 2 is existing gear box shift structure schematic diagram.
Fig. 3 is structural representation of the present utility model.
Fig. 4 is using state structural representation described in the utility model.
Fig. 5 is that A in Fig. 4 is to structural representation.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in detail: shown in Fig. 3-4, a kind of mechanism for gearbox shifting and stroke detection described in the utility model, it is primarily of gearshift main body and stroke detection parts two parts composition, described gearshift main body comprise one on the wall box 2 stretching out shifting shaft 1 hard-wired L-type support 3, this L-type support 3 outer end is hinged with a gear level 4, and the bottom of gear level 4 is connected to shifting shaft 1 by hinged connecting rod 5;
Described stroke detection parts comprise the pedestal C on a wall box 2 being arranged on shifting shaft 1 limit, outside this pedestal C, signal lamp switch 6 are housed and are configured with frizzen 7.
Shown in Fig. 4, described L-type support 3 is fixed on the sidewall 2 of casing by bolt 8, and described connecting rod 5 is connected with shifting shaft 1 by a rotary body components A, and on connecting rod 5, be fixed with a rotary sleeve B; Signal lamp switch 6 plane that the pedestal C of stroke detection parts installs gets minus tolerance with the spacing H of the wall box 2 installing L-type support 3.
The unthreaded hole described connecting rod 5 being fixed rotary sleeve B adopts long slot bore, and the end wiring harness interface of described signal lamp switch 6 is combined with signal lamp interface, and described signal lamp switch 6 selects the 3729100-YT that automobile product is conventional.
Embodiment: the utility model also can be referred to as a kind of frock, it is made up of frock main body and stroke detection two parts, the shifting shaft of frock main body is apart from being determined by gearbox shifting wheelbase, and shift lever position makes to be in vertical state at neutral position gear level after design.Frock main body fixed orifice is corresponding with casing threaded hole position respectively, the rotary body components A in frock adopt half unthreaded hole half-thread design, can make its with shifting shaft in conjunction with time play the guiding role, be convenient to screwing up of screw thread.Gear level fulcrum two ends select certain proportion to reduce gear shifting force, and unthreaded hole gear level being fixed rotary sleeve B adopts long slot bore design, along the change in size in bar direction during to offset gearshift.The spacing H that pedestal C in detection part fills signal lamp plane and the main faying face of frock gets minus tolerance, debugs when being convenient to use for the first time to signal lamp switch shimming.The distance that frizzen plane stretches out reference field with main faying face distance H0 and grade gear level gets identical value.Signal lamp switch selects the 3729100-YT that automobile product is conventional.
First penetrating holes in frock main body with 2 M10 bolts before test run starts is fixed in the corresponding threaded hole of casing, then two rotary body components A are screwed on the screw thread of shifting shaft end respectively, and its end face and the shaft shoulder are fully adjacent to, frock installs rear design sketch as shown in Figure 5.Finally signal lamp switch end wiring harness interface is combined with signal lamp interface, is linked into four gears and can starts shooting test run.
Claims (3)
1. for the mechanism of gearbox shifting and stroke detection, it is primarily of gearshift main body and stroke detection parts two parts composition, it is characterized in that described gearshift main body comprise one on the wall box stretching out shifting shaft hard-wired L-type support, this L-type support outer end is hinged with a gear level, and the bottom of gear level is connected to shifting shaft by hinged connecting rod;
Described stroke detection parts comprise the pedestal on a wall box being arranged on shifting shaft limit, outside this pedestal, signal lamp switch are housed and are configured with frizzen.
2. the mechanism for gearbox shifting and stroke detection according to claim 1, it is characterized in that described L-type support is bolted on the sidewall of casing, described connecting rod is connected with shifting shaft by rotary body parts, and on connecting rod, be fixed with a rotary sleeve; The signal lamp switch plane that the pedestal of stroke detection parts is installed gets minus tolerance with the spacing H of the wall box installing L-type support.
3. the mechanism for gearbox shifting and stroke detection according to claim 1 and 2, it is characterized in that the unthreaded hole described connecting rod being fixed rotary sleeve adopts long slot bore, the end wiring harness interface of described signal lamp switch is combined with signal lamp interface, and described signal lamp switch selects the 3729100-YT that automobile product is conventional.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520023962.9U CN204389164U (en) | 2015-01-14 | 2015-01-14 | For the mechanism of gearbox shifting and stroke detection |
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CN201520023962.9U CN204389164U (en) | 2015-01-14 | 2015-01-14 | For the mechanism of gearbox shifting and stroke detection |
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CN204389164U true CN204389164U (en) | 2015-06-10 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104596763A (en) * | 2015-01-14 | 2015-05-06 | 杭州前进齿轮箱集团股份有限公司 | Mechanism for gear shifting and stroke detection of gearbox |
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2015
- 2015-01-14 CN CN201520023962.9U patent/CN204389164U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104596763A (en) * | 2015-01-14 | 2015-05-06 | 杭州前进齿轮箱集团股份有限公司 | Mechanism for gear shifting and stroke detection of gearbox |
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